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  3. 利昌工業
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Resin/Plastic
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利昌工業

Establishment1937/12/21
capital450Ten thousand
number of employees550
addressOsaka/Kita-ku, Osaka-shi/2-1-9 Dojima
phone06-6345-8331
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last updated:Jul 28, 2023
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利昌工業 Product Lineup

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High thermal conductivity materials High thermal conductivity materials
Printed circuit board materials Printed circuit board materials
Insulating material Insulating material
Industrial materials Industrial materials
Epoxy molded electrical equipment Epoxy molded electrical equipment
Industrial

Industrial materials

Introduction of industrial materials such as industrial spools, solder pallets, insulation bolts & nuts, and more.

Electrostatic dissipative phenolic resin laminate (paper substrate / fabric substrate)

It dissipates static electricity "gently" and "quickly."

This is a plastic sheet designed with a surface resistivity of about 10^6 ohms/square, allowing for a gentle and rapid dissipation of static electricity without causing intense discharges (sparks) when touching components that are charged with static electricity. ★We will be exhibiting at JPCA Show 2016★ Dates: June 1 (Wednesday) to June 3 (Friday) Venue: Tokyo Big Sight Time: 10:00 AM - 5:00 PM Booth number: 2E-02

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Electrostatic dissipative phenolic resin laminate (paper substrate / fabric substrate)

It dissipates static electricity "gently" and "quickly."

This is a plastic sheet designed with a surface resistivity of about 10 to the power of 6 ohms/square, allowing for a gentle and rapid dissipation of static electricity without causing intense discharges (sparks) when in contact with components that carry static electricity. ★Exhibiting at JPCA Show 2016★ Dates: June 1 (Wednesday) - 3 (Friday) Venue: Tokyo Big Sight Time: 10:00 AM - 5:00 PM Booth Number: 2E-02

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FRP board for punching processing *Ideal for insulation boards for switches and motors!

A thin plastic sheet that withstands press cutting! An FRP material with excellent electrical insulation, heat resistance, mechanical strength, and chemical resistance!

〇 Punching Process This is a processing method where the material is sandwiched between the male mold (punch) and female mold (die), and then punched out using a press machine to obtain products or parts with a specified shape. Compared to machining processes that involve cutting the material, this method has the advantage of enabling mass production in a short time, which is why many thin products and parts are produced using this technique. 〇 Thermosetting Resin Laminates The thin plastic sheets for punching processing provided by Rishou Industry are referred to as "thermosetting resin laminates" according to JIS standards. These are made by stacking a specified number of base materials (called prepreg) that have been impregnated and partially cured with thermosetting phenolic or epoxy resins onto paper, cloth, or glass fabric, and then pressing them under high temperature and high pressure. Unlike plastic sheets made by extruding or pouring thermoplastic resins into molds, these are fiber-reinforced plastics (FRP) that are enhanced with fibrous base materials, providing excellent mechanical strength and resistance to punching processes. 〇 For Cost Reduction and Production Efficiency We would like to remind you that there are plastic sheets that can withstand press punching, and we encourage you to consider these for cost reduction and production efficiency.

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Glass fiber reinforced plastic *A plastic material with excellent chemical resistance.

Re-emerging as a new material! A plastic that combines high strength, insulation properties, and chemical resistance.

Glass fiber reinforced plastic (GFRP) not only has excellent electrical insulation properties but also possesses heat resistance, mechanical strength, and chemical resistance, all while being a type of plastic. 【Features】 - The bending strength of a 1mm thick specimen is 450 megapascals, and the tensile strength is 350 megapascals. - The heat resistance temperature is 130°C. *Even after heat treatment at 180°C for 2 hours, there is no significant change in strength or dimensions. - The insulation resistance per 1mm of material is 28,000 volts. (JIS K 6911) - This plastic exhibits extremely low discoloration and dimensional changes due to aging. - Excellent chemical resistance to oils, solvents, acids, and alkalis. 【Applications】 - Machined into parts that require mechanical strength. - Areas where metals are unsuitable. - Areas requiring electrical insulation, thermal insulation, rust prevention, corrosion (electrolytic) prevention, and magnetization prevention. By replacing other materials you have been using with this, you can achieve improved functionality and cost reduction! *For more details, please download the catalog or contact us directly.

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Glass fabric substrate epoxy resin laminate

Well-balanced GFRP with electrical insulation, heat resistance, mechanical strength, and chemical resistance.

In addition to excellent electrical insulation properties, it possesses heat resistance, mechanical strength, and chemical resistance, despite being made of plastic. Utilizing these characteristics, it is often machined into parts that require mechanical strength and installed in places where metals would be unsuitable, such as areas needing electrical insulation, thermal insulation, rust prevention, corrosion (electrolysis) prevention, and magnetization prevention. Given its reasonable price, it offers a well-balanced combination of excellent properties, allowing for potential improvements in functionality and cost reduction by replacing other materials previously used, depending on the application. Furthermore, with a specific gravity of about 1.8, for example, in situations where stainless steel (specific gravity ≈ 8.0) parts are used for rust and corrosion prevention, replacing them with this material can achieve nearly 80% weight reduction.

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RLP Cylinder

A new proposal for insulation tubes from Richang Industrial.

It is an insulating tube that combines the strength of resin pipes with the oil-impregnability of pressboard.

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Insulated bolt and nut

In addition to electrical insulation, it is effective in situations where measures such as thermal insulation, chemical resistance (rust prevention), corrosion resistance, electrical erosion resistance, and magnetic resistance are difficult to achieve with metal bolts and nuts.

These are custom-made bolts and nuts designed and manufactured according to your requests. We offer types processed from "laminated rods" with a standard diameter of up to 20mmφ and types processed from "laminated pipes" that can standardly accommodate sizes from M10 to M100. We may also be able to accommodate special sizes, so please feel free to consult with us.

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Constrained-type vibration damping material Ricocalm

Lightweight & thin, high vibration-damping and sound insulation properties, Japan Maritime Association / Fire-resistant structural material certification.

【Features of Ricocalm】 ○ Excellent vibration damping effect η = 0.41 ○ Excellent sound insulation TL = 30dB (4000Hz) ○ 40% weight reduction compared to steel plate-based damping materials ○ Obtained "Flame Retardant Covering Material" certification from the Nippon Kaiji Kyokai (ClassNK) ○ Obtained "Primary Deck Covering Material" certification from the Nippon Kaiji Kyokai (ClassNK)

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L-shaped glass fabric substrate epoxy resin laminate

The variety of cutting processes will expand.

Glass cloth epoxy resin laminates are machined into various shaped parts and are applied in areas where metals are unsuitable, such as where electrical insulation, rust prevention, corrosion (electrolysis) prevention, or magnetization prevention is required. With the addition of L-shaped materials to the lineup, the variety of machining options will expand, and we hope that glass cloth epoxy laminates will be adopted in more industrial fields.

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Insulated Reinforced Wood - Wood Light

Thermosetting resin laminate reinforced with "cellulose full fiber"

"Woodlight" is a type of plywood or laminated veneer lumber (LVL). It is made by impregnating thin sheets of wood (veneer) that have been peeled in a "katsura" style with phenolic resin, and then pressing them together under high temperature and high pressure in a specified number of layers. Recently, cellulose nanofibers have been gaining attention, but "Woodlight" is a unique FRP board reinforced with natural wood, meaning it is made from full-size cellulose.

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FRP "Woodlight" reinforced with cellulose full fiber.

As a plastic with excellent strength, it excels in various fields such as being a wood that is less prone to deterioration from moisture absorption and water immersion, as well as in craft applications that make use of its beautiful wood grain!

"Woodlight" is a type of plywood or laminated veneer lumber (LVL). It is made by impregnating thin sheets (veneers) of wood that have been peeled in a "katsura" style with phenolic resin, then stacking a specified number of these sheets and pressing them under high temperature and high pressure. Recently, cellulose nanofibers have been gaining attention, but "Woodlight" is a unique FRP board reinforced with natural wood, meaning it is made from full-size cellulose. ■ Features 1. There is no degradation in its electrical and mechanical properties, whether in oil or air. 2. Even after long-term immersion in water, the recovery of insulation resistance is quick, and unlike ordinary plywood, there are no concerns about delamination, warping, twisting, or cracking. 3. Compared to insulating wood injected with natural wood oil or paraffin, it not only significantly outperforms in electrical, mechanical, and water resistance properties but is also stable due to its uniform composition. 4. It is rich in moisture resistance, heat resistance, and chemical resistance. 5. The unique appearance created by the wood grain and layers is further enhanced by a buff finish, giving it a more elegant luster.

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FRP-made "Industrial Roll Core" *Proven track record with high-performance films and metal foils.

For improving production efficiency and reducing defects! Excellent mechanical strength, heat resistance, chemical resistance, and dimensional stability.

The "Industrial Winding Core" is a core made of thermosetting resin "FRP" reinforced with fibrous substrates such as paper and glass cloth. It features excellent mechanical strength, heat resistance, chemical resistance, and dimensional stability, contributing not only to increased production efficiency but also to the reduction of defects and waste. It is being showcased at the Converting Technology Comprehensive Exhibition. 【Features】 ■ Many applications with high-performance films and metal foils ■ Lighter than metal winding cores ■ Superior recovery from deflection compared to metal winding cores ■ Service life can be extended with proper maintenance ■ Custom options available *For more details, please refer to the catalog. Feel free to contact us with any inquiries.

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Electrostatic dissipative paper-based phenolic resin laminate PS-1571

Discharge static electricity gently and swiftly.

Paper-based phenolic resin laminated sheets are thermosetting fiber-reinforced plastic sheets that are highly regarded as excellent insulating materials. PS-1571 is designed to have a surface resistivity of approximately 10^6 ohms/sq. This surface resistivity allows for relatively quick dissipation of static electricity without causing intense discharges (sparks) when in contact with charged electronic components.

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