スカイロジック List of Products and Services

We would like to introduce a case of AI image inspection at a ground improvement manufacturer in the construction industry that has been using our inspection software EI310 (formerly EasyInspector) for some time. By using the "Dimension Angle Inspection" feature of EasyInspector, we were able to make judgments at five locations. Additionally, when inspecting all images (OK/NG), we were able to determine that the curved parts were classified as NG. By installing multiple inspection frames in a vertical orientation, we have set it up to identify which areas are curved (whether the width is outside the threshold). 【Software Used】 ■ EasyInspector310 (formerly EasyInspector) The current 'EasyInspector2' MeaSure package can perform inspections with [Position/Width Measurement] and [Angle Measurement]. *For more details, please refer to the related links or feel free to contact us.

The manufacturer of specialized processing jigs for building materials that we are inquiring about this time is a company that has requested numerous verifications from us, specifically to detect defects such as dirt and scratches on their equipment. We conducted the verification using the inspection function of "DeepSky." This time, we were able to successfully distinguish the scratches, dirt, and black spots. The software allows for easy collection of image data, learning, and judgment using just one PC, and we offer a web trial service that allows for convenient testing of detection performance, as well as videos showcasing numerous detection examples. Even for inspection cases that you may have previously given up on, we encourage you to check our website. [Software Used] ■DeepSky *For more details, please refer to the PDF materials or feel free to contact us.

Our inspection system is also in operation in the architecture and construction industry. We verified the reading of a 7-segment display meter. By using the "OCR" function of EasyInspector, we were able to determine 7 characters. The image itself was slightly blurred, and there were color inconsistencies in the image. When we extracted and processed a portion of the image that seemed easier to read, it was not processed very cleanly, but we were able to read it nonetheless. I believe that improving the imaging conditions would allow for clearer readings. [Software Used] EasyInspector710 (formerly EasyInspector) The current 'EasyInspector2' CP (Control Panel) package [Digital 7-segment display reading] can be inspected with 'EasyMonitoring2'.

This is a request from a metal processing manufacturer to count the number of 7-meter long rods without positioning them. This time, the rods were unpainted, but they had a level of accuracy comparable to the previously tested white-painted rods. However, items with significantly different sizes or angles may be inaccurate due to lack of training. The left image shows the annotation, while the right image displays the detected work for counting as points. The strength of AI (deep learning) image inspection software over traditional rule-based image inspection software is its ability to perform inspections even with variations in brightness and imaging environments, such as outdoors. Inspection software can be beneficial across various industries and processes. At DeepSky, you can utilize advanced software that supports counting on conveyors. It is designed to allow counting through various operational methods. 【Software Used】 Deepsky

A request for dimensional inspection has come from a wood processing machinery manufacturer. Recently, due to the impact of declining birth rates and an aging population in various fields, securing skilled workers has become a significant social issue. It seems that the opportunity has arrived to survive and grow businesses by entrusting inspections and judgments to image analysis instead of relying solely on human visual inspection. [Inspection Settings and Results] By using EasyInspector's "Dimensional Angle Inspection" feature, we were able to determine the dimensions at four locations in 0.72 seconds. We set up inspection frames to detect the edge portions when measuring the dimensions of each part. The background was made white to facilitate edge detection. The greater the contrast in brightness, the easier it is to detect edges. To prevent shadows, the lighting is positioned to illuminate from both sides. The left image shows the master image (with the inspection area outlined in pink and green), while the right image displays the detection of good products with a blue detection frame.

A housing material manufacturer is considering our inspection software for product management of precision plastic extrusions, such as automotive parts, and has made an inquiry. 【Inspection Settings and Results】 By using the "Dimension Angle Inspection" feature of EasyInspector, we were able to measure 22 points in 0.53 seconds. For a 5-megapixel camera (with a horizontal field of view of approximately 80mm): Since the horizontal resolution is 2592 pixels, the size of 1 pixel is "80÷2592=0.0308…mm." This results in a rough inspection with increments of about 0.0308mm, but as mentioned above, judgments were possible. For a 20-megapixel camera (with a horizontal field of view of approximately 80mm): Since the horizontal resolution is 5496 pixels, the size of 1 pixel is "80÷5496=0.0145…mm." This allows for detection with double the precision compared to the 5-megapixel camera with increments of about 0.0145mm, but even with 20 megapixels, the inspection remains rough.

The request from a manufacturer engaged in metal rolling concerns a defect known as "chatter marks," which are surface defects. Sample images have been provided. Chatter marks refer to the horizontal streaks that appear at regular intervals in the direction of movement when polishing. They are commonly seen in plate polishing and are considered a significant issue for businesses that perform plate polishing, such as those working with flat bars. [Inspection Settings and Results] By using the "Scratch and Defect Inspection" feature of EasyInspector, we were able to detect chatter in one location (the entire screen) in 0.16 seconds. The setting is configured not to detect "vertical stripes." Due to the significant variations in the reflection of the light source and overall brightness caused by the lighting, it is essential to ensure that the lighting conditions are consistent during actual inspection operations. [Software Used] Software Used: EasyInspector Current 'EasyInspector2' color package [Scratch and Defect Detection] can be used for inspection.

No more searching around! The QR process management system eliminates the hassle of reporting and the wasted time spent searching for materials, as well as the effort required to check combinations of materials and tools. By combining QR codes with a network system, we can connect "things" to "things," "things" to "locations," and "things" to "processes," thereby eliminating the hassle of reporting, the waste of searching for items, and losses due to mistakes with items. For example, if information such as whether materials have been "delivered," "when and where they were delivered," and "which process they are currently in" can be easily and accurately shared within a group, it can reduce the hassle of reporting and the wasted time spent searching for materials, as well as the effort required to check combinations of materials and tools. 【Product Lineup】 ■ QR Mono Doko This is a smartphone-based app that can be easily started on a small scale. By scanning the QR codes of the location and product with a smartphone during delivery, the group can simply share "what is where." ■ QR Fixed Point Monitoring System By installing fixed network cameras, we can continuously capture the state of materials, tools, and pipe connections that are always present, automatically verifying whether they are in the correct condition.