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We would like to introduce one of the technical advantages of our solvent recovery device "CLEAN-ACE," which is its "custom-made design." Depending on the usage environment, we can propose various interlocks and automation features, such as liquid level monitoring with a level sensor, automatic stop functions, and automatic shutdown and safety shutdown in case of temperature anomalies. Please feel free to consult us when you need assistance. 【Custom-Made (Example)】 ■ Liquid level monitoring with a level sensor and automatic stop function ■ Automatic stop and safety shutdown in case of temperature anomalies ■ Operation lock function for worker protection through door open/close detection ■ Various safety interlock functions are standard equipment, providing multiple safety measures *For more details, please download the PDF or feel free to contact us.
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We would like to introduce one of the technical advantages of our solvent recovery device "CLEAN-ACE," which is the "heat pipe system." We have adopted a uniquely developed heat pipe structure in the heating section of the evaporator. This ensures high thermal conductivity efficiency and prevents localized overheating. Since the working fluid of the heat source is in a completely sealed system, it does not degrade, allowing for maintenance-free and long-term use. 【Features】 ■ Unique heat pipe structure adopted in the heating section of the evaporator ■ High thermal conductivity efficiency, preventing localized overheating ■ Working fluid of the heat source does not degrade due to the completely sealed system ■ Maintenance-free and capable of long-term use *For more details, please download the PDF or feel free to contact us.
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We would like to introduce one of the technical advantages of our solvent recovery device "CLEAN-ACE," which is "vacuum distillation × explosion-proof design." By performing distillation under vacuum pressure, it allows for processing at lower temperatures than usual. This suppresses thermal decomposition and oxidative degradation, achieving high-purity recovered liquid. Equipped with an internal pressure explosion-proof control panel, explosion-proof equipment, and various interlock functions as standard, it enables safe operation even in explosion-proof areas. With 2 to 3 independent temperature sensors for multi-monitoring, it automatically stops in case of abnormalities and immediately alerts with a warning lamp. 【Features】 ■ Low-temperature distillation under vacuum pressure ■ Complete explosion-proof specifications ■ Multi-temperature monitoring system ■ Management design of the three elements of explosion *For more details, please download the PDF or feel free to contact us.
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We would like to introduce the economic benefits of our solvent recovery device "CLEAN-ACE." By recovering reusable solvents, we significantly reduce the amount of new purchases. This results in annual cost savings of several million yen calculated as solvent unit price multiplied by the reduction amount. Additionally, by reducing the amount of industrial waste entrusted for organic solvents, it is also possible to decrease CO2 emissions associated with incineration disposal. 【Features】 ■ Cost reduction effects: Reduction in new solvent purchase costs and industrial waste disposal costs ■ Running cost factors - Electricity costs: For evaporator heating, vacuum pump operation, and condenser cooling - Steam costs: For evaporator heating (only in steam heating specifications) ■ CO2 emission reduction effects: Scope 3 measures *For more details, please download the PDF or feel free to contact us.
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We would like to introduce the installation achievements of our solvent recovery device "CLEAN-ACE." We take pride in having over 4,000 installations both domestically and internationally, and we have received the Japan Invention Award (Invention and Creation Award). Our product features high quality due to domestic production, smooth supply of components, and maintenance. We also offer extensive modifications, optimization, and remote maintenance after installation. 【Major Industries of Installation (Partial)】 ■ Transportation Machinery ■ Paints ■ Inks and Printing ■ Semiconductors ■ Food *For more details, please download the PDF or feel free to contact us.
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We would like to introduce the implementation results of our solvent recovery device "CLEAN-ACE" at a resin molding manufacturer. By continuously processing 480 liters of waste liquid discharged per month, we achieved a return on investment in approximately 2.1 years. A comparison before and after installation shows excellent improvements in annual total costs. This device has been installed over 4,000 times both domestically and internationally and has also received the Japan Invention Award. Please feel free to consult us when needed. 【Case Overview】 ■ Application: Recycling of cleaning waste liquid ■ Waste liquid discharge amount: 480L/month ■ Solvent purchase unit price: ¥230/L ■ Waste disposal outsourcing cost: ¥25/kg ■ Investment recovery period: Approximately 2.1 years *For more details, please download the PDF or feel free to contact us.
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We would like to introduce the implementation results of our solvent recovery device "CLEAN-ACE" at printing manufacturers. By recycling the cleaning wastewater generated during the printing process, we achieved a return on investment in approximately 2.6 years. The effectiveness was demonstrated through a comparison of total annual costs before and after implementation. This device has been installed over 4,000 times both domestically and internationally, and has also received the Japan Invention Award. Please feel free to consult us when you need assistance. 【Case Overview】 ■ Application: Recycling of cleaning wastewater ■ Wastewater discharge volume: 4000L/month ■ Solvent purchase unit price: ¥178.2/L ■ Waste disposal outsourcing cost: ¥0.59/kg (valuable retrieval) ■ Investment recovery period: Approximately 2.6 years *For more details, please download the PDF or feel free to contact us.
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We would like to introduce the implementation results of our solvent recovery device "CLEAN-ACE" at a chemical manufacturer. By continuously recycling 14,050 liters of cleaning wastewater discharged monthly, we achieved a return on investment in a short period of approximately 1.4 years. A comparison of the total annual costs before and after implementation shows significant improvements. This device has been installed over 4,000 times both domestically and internationally, and it has also received the Japan Invention Award. Please feel free to consult us when needed. 【Case Overview】 ■ Application: Recycling of cleaning wastewater ■ Wastewater discharge volume: 14,050L/month ■ Solvent purchase unit price: ¥200/L ■ Waste disposal outsourcing cost: ¥89/kg ■ Investment recovery period: Approximately 1.4 years *For more details, please download the PDF or feel free to contact us.
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We would like to introduce the implementation results of our solvent recovery device "CLEAN-ACE" at a vehicle parts manufacturer. The company was discharging 8,400 liters of waste liquid per month, but with the introduction of our device, they achieved a return on investment in approximately 1.8 years. They demonstrated clear results in the annual total cost comparison before and after the implementation. Our device has been installed in over 4,000 units both domestically and internationally, and it has also won the Japan Invention Award. Please feel free to consult us when needed. 【Case Overview】 ■ Application: Regeneration of waste thinner ■ Waste liquid discharge volume: 8,400L/month ■ Solvent purchase unit price: ¥182.5/L ■ Waste disposal outsourcing cost: ¥1/L (valuable retrieval) ■ Investment recovery period: Approximately 1.8 years *For more details, please download the PDF or feel free to contact us.
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Do you have any of these concerns? - A mountain of drums every month... pouring out enormous "industrial waste disposal costs" - Soaring solvent prices are straining the budget. There is constant anxiety about supply shortages leading to line stoppages. - Unable to manage the dangerous and labor-intensive tasks of transferring liquids, cleaning residues, and environmental compliance. The "Large Solvent Recovery System CLEAN-ACE 800 Series" fundamentally solves these issues. Vacuum distillation × complete explosion-proof design: By using low-temperature vacuum distillation, it prevents thermal degradation and recovers high-purity solvents. It features a multi-layer safety structure that is safe even in explosion-proof areas. Fully automated liquid supply and discharge for complete labor reduction: The liquid supply and discharge from drums and tanks is fully automated. It completely eliminates the dangerous and cumbersome transfer work, reducing the burden on the site. Long lifespan with unique heat pipes: It adopts a unique heating structure with excellent thermal conductivity. The operating fluid circulates in a sealed system without degradation, achieving maintenance-free and long-term stable operation. By implementing this system, you can cut the double burden of purchase costs and waste disposal costs, resulting in an overwhelming cost reduction of 10 to 30 million yen annually. We are currently offering a catalog that includes detailed specifications of the product and case studies of dramatic improvements from other companies for free. Download it now to check it out!
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Do you have any of these concerns? "The soaring prices and supply shortages of solvents and thinners due to the Middle East situation are putting us at risk of operational shutdown." "We are wasting enormous costs every month as 'industrial waste disposal costs' for waste solvents." "The amount of waste solvents being discharged is large, and corporate environmental measures (reducing CO2 and industrial waste) are not progressing." The "Large Solvent Recovery Unit CA-800 Series" is a solvent recovery device suitable for processing waste solvent discharge of over 1 ton per month. Additionally, if the boiling point of the target solvent is approximately 250°C or lower, it can be installed and used for solvent recovery in both "non-explosion areas" and "explosion areas." This product is widely utilized by manufacturing companies that use organic solvents. 【Features】 - All contact parts are made of SUS304. - Heating sources can be selected from heat pipes or steam. - Simple operation with no complex controls, manageable with just one button. - Robust and easy to maintain, allowing for long-term use. - Automatic liquid supply and discharge from drums or storage tanks. - Custom-made options available according to the operating environment. - Remote monitoring of operating conditions available (optional). *For more details, please refer to the PDF or contact us.
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In the plastic molding industry, the use of release agents is essential for maintaining product quality and improving production efficiency. Proper disposal of used release agents is considered important from the perspective of reducing environmental impact and cutting costs. However, challenges may arise in terms of cost when there is a high volume of waste solvent discharge or limited space for installing processing equipment. Our compact solvent recovery unit, the CA-100 series, provides a convenient and efficient solvent recovery solution to address these challenges. 【Usage Scenarios】 - Recovery of release agents in plastic molding factories - Sites with a monthly waste solvent discharge of less than 2 tons - Installation in both non-explosive and explosive areas - Solvent processing in limited spaces 【Benefits of Implementation】 - Reduction in release agent purchase costs - Reduction in waste solvent disposal costs - Decrease in environmental impact - Improved cleanliness at the work site
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In the paint and ink manufacturing industry, managing the solvents used is crucial for maintaining product quality and controlling costs. In particular, the regeneration of thinners directly contributes to reducing the amount of waste solvents discharged and controlling purchasing costs, making the establishment of an efficient recovery and regeneration process essential. Improper management can lead to variations in quality and increased environmental impact. Our small solvent recovery unit, the CA-100 series, is suitable for sites with waste solvent discharge of less than 2 tons per month and contributes to the regeneration of thinners. 【Usage Scenarios】 - Regeneration of thinners in paint and ink manufacturing lines - Solvent recovery in research and development departments - Waste solvent treatment in small-scale manufacturing sites 【Benefits of Implementation】 - Reduction in the purchasing costs of thinners - Decrease in waste solvent treatment costs - Reduction of environmental impact through decreased solvent discharge
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In the electronic components manufacturing industry, proper handling and reuse of used solvents are required in the flux removal process. When the amount of solvent discharge is high, issues such as increased processing costs and consideration for environmental impact arise. Additionally, maintaining a safe working environment is also important. Our small solvent recovery unit, the CA-100 series, is suitable for processing waste solvents of less than 2 tons per month, and can be installed and recovered in both non-explosive and explosive areas as long as the solvent has a boiling point of approximately 250°C or lower. This contributes to reducing solvent costs and minimizing environmental impact. 【Usage Scenarios】 - Treatment of waste solvents after flux removal - Waste solvent discharge of less than 2 tons per month - Installation in both non-explosive and explosive areas 【Benefits of Implementation】 - Reduction in solvent purchase and disposal costs - Decrease in environmental impact - Maintenance of a safe working environment
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In the printing and binding industry, the use of solvents and the generation of waste liquids during the ink cleaning process cannot be avoided. From the perspective of maintaining the quality of cleaning solutions, reducing environmental impact, and cutting costs, efficient solvent recovery is required. In particular, ease of handling in the workplace and the ability to accommodate various solvents are emphasized. Our compact solvent recovery device, the CA-100 series, is a product that meets these on-site needs. 【Usage Scenarios】 - Ink cleaning for printing machines and related equipment - Processing of waste solvents with a discharge volume of less than 2 tons per month - Installation in both non-explosive and explosive areas 【Benefits of Implementation】 - Reduction in solvent purchase costs - Reduction in waste solvent processing costs - Decrease in environmental impact
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In the pharmaceutical industry, maintaining the purity of solvents in the drug manufacturing process and implementing strict quality control are essential. In particular, the stable supply of high-purity solvents is extremely important for ensuring product quality and safety. Contamination with impurities can affect the efficacy and safety of products, necessitating rigorous management. Our large-scale solvent recovery system (continuous type) meets the advanced demands of pharmaceutical sites and achieves stable solvent recovery. 【Usage Scenarios】 - Solvent recovery in the production of pharmaceutical active ingredients - Solvent recycling in intermediate manufacturing processes - Ensuring high-purity solvents in quality control departments 【Benefits of Implementation】 - Maintaining solvent purity in pharmaceutical manufacturing - Supporting compliance with quality control standards - Reducing solvent costs and minimizing waste generation
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In the printing industry, the treatment of waste solvents such as inks and cleaning agents can be a challenge. Particularly in sites with a high volume of waste solvent discharge, efficient and stable processing is required. The "Large Solvent Recovery Unit CA-800 Series," suitable for processing waste solvent discharge of over one ton per month, can be installed and recover solvents regardless of whether the area is non-explosive or explosive, as long as the boiling point of the target solvents is approximately 250°C or lower. This contributes to reducing waste liquid treatment costs and minimizing environmental impact. 【Usage Scenarios】 - Treatment of ink cleaning waste liquids - Treatment of cleaning waste liquids from printing machines - Sites generating large amounts of waste solvents 【Benefits of Implementation】 - Reduction of waste solvent treatment costs - Cost savings from solvent reuse - Strengthened compliance with environmental regulations - Improvement of the working environment
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In the fragrance extraction of the cosmetics industry, high-purity solvent recovery and a stable extraction process are required. To maintain the quality of the fragrance and enhance extraction efficiency, it is important to efficiently recover and reuse used solvents. Inadequate solvent recovery can lead to increased costs and decreased quality. Our large-scale solvent recovery system (continuous type) addresses these challenges and supports a stable fragrance extraction process. 【Usage Scenarios】 - Solvent recovery in the fragrance extraction process - Stable reuse of high-purity solvents - Treatment of more than 1 ton of waste solvents per month 【Benefits of Implementation】 - Reduction in solvent purchase costs - Decrease in waste disposal costs - Reduction in CO₂ emissions - Maintenance of stable fragrance quality
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In the food processing industry, the recovery and reuse of solvents used in the extraction process are emphasized from the perspectives of cost reduction and environmental impact reduction. In particular, to continuously produce products of stable quality, it is necessary to carry out the solvent recovery process efficiently and without interruption. Our "Large Solvent Recovery Unit CA-800 Series" is suitable for processing more than one ton of waste solvent per month and supports the continuous recovery of extraction solvents in food processing sites. It can be installed in both non-explosive and explosive areas for solvents with a boiling point of approximately 250°C or lower. 【Usage Scenarios】 - Continuous recovery and reuse of extraction solvents - Solvent management that does not stop the manufacturing line - Extraction processes for food additives and flavors 【Benefits of Implementation】 - Reduction in solvent purchase costs - Decrease in waste disposal costs - Reduction in CO₂ emissions
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In the aerospace industry, maintaining precise cleaning quality and managing the solvents used are of utmost importance in parts cleaning. Particularly for parts that require a high level of cleanliness, a decline in solvent quality can directly lead to the occurrence of defective products. Additionally, from the perspective of complying with environmental regulations and reducing costs, efficient reuse of solvents is essential. Our large solvent recovery system (continuous type) addresses these challenges and contributes to stable solvent management and cost reduction. 【Usage Scenarios】 - Precision cleaning processes for aerospace components - Sites generating more than one ton of waste solvent per month - Installation needs in both non-explosive and explosive areas 【Benefits of Implementation】 - Maintains solvent quality and contributes to stabilizing cleaning quality - Reduces environmental impact by decreasing waste solvent discharge - Improves cost efficiency by reducing solvent purchase and disposal costs
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In the fiber industry, there is a demand for reducing the amount of solvents used and disposed of in the dyeing process, as well as minimizing environmental impact. In particular, the recovery of dyeing auxiliaries is a critical issue for cost reduction and the establishment of a sustainable production system. Improper solvent management can not only lead to increased costs but also make it difficult to comply with environmental regulations. Our large solvent recovery system (continuous type) provides an efficient and stable solvent recovery solution to address these challenges. 【Use Cases】 - Recovery of waste solvents in the dyeing process - Processing of over one ton of waste solvents per month - Installation in both non-explosive and explosive areas - Automatic feeding and discharging from drums and storage tanks 【Benefits of Implementation】 - Reduction in solvent purchase and disposal costs - Decrease in CO₂ emissions - Labor-saving at the site - Reduction in environmental impact
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In the petrochemical industry, the separation and purification processes require efficient recovery and reuse of solvents to obtain high-purity products. When the amount of waste solvents is large, the treatment costs and environmental impact cannot be ignored. Additionally, some processes may require work in explosion-proof areas. Our "Large Solvent Recovery Unit CA-800 Series" is suitable for processing over one ton of waste solvents per month and can be installed and recovered in both non-explosion-proof and explosion-proof areas for solvents with a boiling point of approximately 250°C or lower. This contributes to reducing solvent purchase and disposal costs, lowering CO₂ emissions, and supporting the establishment of a sustainable production system. 【Usage Scenarios】 - Solvent recovery in separation and purification processes at petrochemical plants - Continuous solvent recovery in sites with high waste solvent discharge - Solvent recovery in non-explosion-proof and explosion-proof areas - Automatic liquid supply and discharge from drums or storage tanks when needed 【Benefits of Implementation】 - Reduction of solvent purchase and disposal costs - Decrease in CO₂ emissions - Maintenance of production lines through stable solvent supply - Improvement of the working environment
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In the electronic components industry, organic solvents are used for flux removal in the manufacturing process, and managing their discharge and reducing costs have become challenges. Particularly in continuous production activities, the stable recovery and reuse of solvents are essential for balancing environmental impact reduction and economic efficiency. Our "Large Solvent Recovery Unit CA-800 Series" is suitable for processing over one ton of waste solvent per month and can be installed in both non-explosive and explosive areas, meeting the needs of diverse manufacturing sites. 【Usage Scenarios】 - Recovery of waste solvent after flux removal in electronic component manufacturing lines - Continuous solvent recovery without stopping the production line - Labor-saving through automatic liquid supply and discharge from drums and storage tanks 【Benefits of Implementation】 - Reduction of processing costs due to decreased waste solvent discharge - Cost savings on purchases through the reuse of recovered solvents - Strengthened compliance with environmental regulations
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In the semiconductor manufacturing industry, the regeneration and reuse of spent cleaning solutions in precise cleaning processes are emphasized from the perspective of cost reduction and environmental impact reduction. In particular, maintaining the quality of cleaning solutions and ensuring a stable supply are directly linked to product yield, necessitating a highly reliable regeneration process. Our "Large Solvent Recovery Unit CA-800 Series" is suitable for processing waste solvent emissions of over 1 ton per month and supports the stable regeneration of cleaning solutions. If the boiling point of the solvent to be recovered is approximately 250°C or lower, installation and solvent recovery can be performed regardless of whether it is in a non-explosion-proof area or an explosion-proof area. 【Usage Scenarios】 - Regeneration of cleaning solutions in semiconductor manufacturing processes - Reduction of waste solvent emissions - Stable supply of cleaning solutions 【Benefits of Implementation】 - Reduction in cleaning solution purchase costs - Reduction in waste solvent treatment costs - Reduction in environmental impact
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In the paint and ink industry, the treatment of waste solvents generated during the manufacturing process can be a challenge. Especially in continuous production activities, it is necessary to reduce the amount of waste solvent discharged and to promote the effective use of resources. The "Large Solvent Recovery Unit CA-800 Series," suitable for handling waste solvent discharges of over one ton per month, meets the needs of such sites. If the boiling point of the solvent to be recovered is approximately 250°C or lower, installation and solvent recovery can be performed regardless of whether it is in a non-explosion-proof area or an explosion-proof area. This product is widely utilized by manufacturing companies that use organic solvents and supports solvent recycling in the paint and ink industry. 【Usage Scenarios】 - Recovery of waste solvents in paint manufacturing lines - Solvent recycling in ink manufacturing processes - Sites with waste solvent discharge of over one ton per month - Use in non-explosion-proof and explosion-proof areas 【Benefits of Implementation】 - Reduction of waste solvent discharge - Decrease in solvent purchase costs - Reduction of environmental impact - Maintenance of a stable production system
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In the refining process of the chemical industry, the efficient recovery and reuse of used solvents are emphasized for both cost reduction and environmental impact reduction. Particularly in sites where large amounts of waste solvents are generated, stable processing capacity and reliable recovery are required. Our "Large Solvent Recovery Unit CA-800 Series" is suitable for processing more than one ton of waste solvents per month and can be installed and recovered in both non-explosion-proof and explosion-proof areas for solvents with a boiling point of approximately 250°C or lower. This supports the sustainable use of solvents in the refining processes of the chemical industry. 【Usage Scenarios】 - Chemical plants with high waste solvent emissions - Reuse of solvents in the refining process - Compliance with environmental regulations - Sites aiming for cost reduction 【Benefits of Implementation】 - Reduction in solvent purchase and disposal costs - Decrease in CO₂ emissions - Maintenance of production efficiency through stable solvent supply - Reduction of environmental impact
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The "Deodorization (VOC) Treatment Device / Vacuum Drying Device CA-700 Series" processes VOCs (solvent gases) and solvent odors using unique technology, significantly improving the working environment for operators. Custom orders are also available, so please feel free to contact us. It is possible to recover and dry only the solvent components from waste cloths contaminated with solvents, which are disposed of as special industrial waste. The dried waste cloth can be disposed of as general industrial waste. In the "VOC Treatment Device CLEAN-ACE705," traditional VOC treatment methods using activated carbon or ozone have been associated with waste generation and risks to human health. However, with long-life filters utilizing photodecomposition, VOCs can now be effectively treated. In the "Solvent Drying Device for Waste Cloth CLEAN-ACE700-70," simply inputting the cloth into the device and pressing the operation button makes for easy operation. The dried cloth can be safely disposed of. Additionally, the device can accommodate filters and can also be manufactured in larger specifications. *For more details, please refer to the PDF or contact us.
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The "Small Solvent Recovery Device CA-100 Series" is suitable for applications with a low waste solvent discharge of less than 2 tons per month. The "Atmospheric Distillation Recovery Device CLEAN-ACE101" allows you to simply set the waste liquid in a one-gallon can into the device, then set the temperature and time, and press the operation button. After some time, the distilled and regenerated liquid will be produced. The "Small Continuous Solvent Regeneration Device CLEAN-ACE101-2DC Auto" is a device that enables automatic liquid supply and transfer from the waste solvent drum to the recovery liquid drum. There is no need for liquid transfer, and handling is as simple as setting a lance nozzle on each drum. The temperature control and distillation recovery after operation are performed automatically by the machine. The "Vacuum Distillation Recovery Device CLEAN-ACE-103V" is suitable for recovering hydrocarbon solvents with a boiling point of 150°C or higher using a vacuum method. Due to low-temperature processing, it can suppress the degradation of the quality of the recovered liquid caused by thermal decomposition during high-temperature processing in atmospheric distillation and oxidation deterioration. *For more details, please refer to the PDF or contact us.
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The "Vacuum Distillation Continuous Recovery Device CA-800 Series" allows for low-temperature processing under vacuum conditions, which suppresses the thermal decomposition of impurities, enabling the recovery of high-quality regenerated liquid. The "Vacuum Distillation Continuous Recovery Device CLEAN-ACE800" is an award-winning product that received the 31st Invention and Idea Award. By setting up a drum containing waste liquid and a drum for recovery in the device, waste liquid is automatically fed into the device, and the distilled and recovered liquid is automatically collected in the recovery drum. The steam-heated vacuum distillation operates under reduced pressure and allows for low-temperature processing, preventing thermal decomposition of the solvent, making it reusable. Continuous solvent recovery from paint, coating, and ink waste liquids is possible. *For more details, please refer to the PDF or contact us.*
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Outstanding cleaning effects can be achieved with methanol, IPA, and bicarbonate-based cleaning solutions! 【Features】 ○ Cleaning and drying can be performed under vacuum and reduced pressure. ○ Can also be used as a distillation apparatus. ○ Eliminates the need for oil changes in the vacuum pump, reducing maintenance. *For more details, please refer to the PDF document or feel free to contact us.
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