日阪プロダクツ List of Products and Services

We would like to introduce our "Micropod" that we handle. Thanks to its unique shock absorption mechanism, it reduces the risk of damage to the micro-egg. Additionally, it ensures a pathway with the same cross-sectional area as the piping even when the micro-egg is inside. There is no pressure loss during product flow, and no cleaning issues during CIP. Please feel free to contact us when you need assistance. 【Features】 ■ Reduces damage to the micro-egg with a unique shock absorption mechanism ■ Allows production without removing the micro-egg ■ Ensures a pathway with the same cross-sectional area as the piping even when the micro-egg is inside ■ No pressure loss during product flow and no cleaning issues during CIP ■ SIP capable with no drain accumulation, using a diaphragm-type stopper for aseptic compatibility. *For more details, please refer to the PDF document or feel free to contact us.

• Work tools

We would like to introduce the "Micro Egg" that we handle. Thanks to the built-in magnet, it can detect its position and enable automatic operation. The reference recovery rate is 95-98% for the Micro Egg compared to 70% for air pushing. It is used for a wide variety of applications such as fresh cream, yogurt, and jelly. Please feel free to contact us when you need assistance. 【Features】 ■ Position detection and automatic operation enabled by the built-in magnet ■ Highly effective for foreign matter contamination measures ■ CIP/SIP compatible ■ Reference recovery rate: 95-98% for the Micro Egg compared to 70% for air pushing *For more details, please refer to the PDF document or feel free to contact us.

• Work tools

This product is a valve designed for sampling and dosing to prevent secondary contamination after disinfection. CIP/SIP for the sampling line is possible. We offer a size of 15A, compatible with SHV 200. Please feel free to contact us when you need assistance. [Options] - Fine Top (high-performance electrical unit) - Fine Head (electrical unit) *For more details, please refer to the PDF document or feel free to contact us.

• valve

We would like to introduce our "High Stroke" product. Compared to standard valves, this valve has a high lift capacity and can handle fluids containing solids. It achieves one of the largest lift capacities among integrated diaphragm valves. Please feel free to contact us when you need assistance. 【Available Sizes】 ■2.0S ■3.0S *For more details, please refer to the PDF document or feel free to contact us.

• valve

We would like to introduce the "Relief Valve" that we handle. It has a structure that allows pressure to escape easily at the set closing pressure. Like the standard valve, it can also perform automatic opening and closing operations using air. Please feel free to contact us when you need assistance. 【Compatible Series】 ■15A・1.0S・1.5S ・SHV 210 ■2.0S・2.5S ・SHV 200 *For more details, please refer to the PDF document or feel free to contact us.

• valve

We would like to introduce the "3 Position Valve" that we handle. It is possible to control the flow rate in three positions by adding an arbitrary opening degree to fully closed and fully open. The opening adjustment can be easily made with general tools. Please feel free to contact us when you need assistance. 【Compatible Series】 ■15A・1.0S・1.5S ・SHV 210 ■2.0S・2.5S・3.0S ・SHV 200 *For more details, please refer to the PDF document or feel free to contact us.

• valve

We would like to introduce the "Control Valve" that we handle. It is suitable for liquid level control and pressure control in filling tanks. It combines a simple structure, high durability, and space-saving design. Please feel free to contact us when you need assistance. 【Available Series】 ■1.0S・1.5S ・SHV 210 ■2.0S・2.5S・3.0S ・SHV 200 *For more details, please refer to the PDF document or feel free to contact us.

• valve

This product is a double seat valve that is suitable for ensuring reliable separation in the upstream and downstream processes. Even if there is product on the lower line, CIP (Clean-In-Place) can be performed on the upper line. Therefore, there is no need to wait for the lower line's discharge to finish before starting CIP. Additionally, by using it in an aseptic line, it can reduce the number of equipment points, significantly cutting down on maintenance time and costs. 【Features】 ■ An evolved double seat valve with a center valve in the intermediate section ■ During SIP (Sterilization-In-Place), the center valve can be sealed to ensure reliable sterilization of the intermediate section ■ During CIP, the center valve can be opened to prevent any leakage into the product side ■ Independent CIP and SIP for the upstream and downstream lines allows for reduced non-production time ■ The basic structure inherits the high durability, easy maintenance, and packing-less design of SHV *For more details, please refer to the PDF document or feel free to contact us.

• valve

We would like to introduce the "manual valve" that we handle. We offer four sizes: 15A, 1.0S, 1.5S, and 2.0S. The valve is opened and closed using the handle at the top. Please feel free to contact us when you need assistance. 【Compatible Series】 ■15A・1.0S ・SHV 210 ■1.5S ・SHV 200, SHV 210 ■2.0S ・SHV 200 *For more details, please refer to the PDF document or feel free to contact us.

• valve

We would like to introduce the "tank valve" that we handle. The tank side flange opening has been enlarged to minimize dead space, resulting in an efficient body design. We offer various sizes such as 15A, 1.0S, and 1.5S. Please feel free to contact us when you need assistance. 【Size lineup (excerpt)】 ■15A ■1.0S ■1.5S ■2.0S ■2.5S *For more details, please refer to the PDF document or feel free to contact us.

• valve

We would like to introduce the "Standard Valve" that we handle. Compatible with "SHV Pro," "SHV 200," and "SHV 210" for each size. The micro neck body and zero neck body can be installed on almost all valves. Please feel free to contact us when you need assistance. 【Compatible Series】 ■1.5S・2.0S・2.5S ・SHV Pro ■3.0S・4.0S ・SHV 200 ■15A・1.0S ・SHV 210 *For more details, please refer to the PDF document or feel free to contact us.

• valve

The SHV210 is a very simple model of a sanitary valve with an integrated diaphragm type body, developed for small diameter applications. The closing pressure range is -0.1 to 0.7 MPa, and the fluid operating temperature is -10 to 151°C. The indicator is located on the upper shaft of the valve, and the cylinder operating pressure is between 0.4 MPa and 0.7 MPa. Please feel free to contact us for inquiries. 【Basic Specifications】 ■ Closing pressure range: -0.1 to 0.7 MPa ■ Cylinder operating pressure: 0.4 to 0.7 MPa (normal open is 0.4 to 0.5 MPa) ■ Indicator: Upper shaft of the valve ■ Applicable sizes: 15A, 1.0S, 1.5S ■ Material (body): SUS316L ■ Fluid operating temperature: -10 to 151°C *For more details, please refer to the PDF document or feel free to contact us.

• valve

The "SHV200" is a prototype model of SHV that supports high expandability and shut-off pressure. The shut-off pressure range is -0.1 to 0.7 MPa, and the fluid operating temperature is -10 to 151°C. The indicator is located on the upper shaft of the valve, and the cylinder operating pressure is between 0.4 MPa and 0.7 MPa. Please feel free to contact us when you need assistance. 【Basic Specifications】 ■ Shut-off pressure range: -0.1 to 0.7 MPa ■ Cylinder operating pressure: 0.4 MPa to 0.7 MPa (normal open is 0.4 MPa to 0.5 MPa) ■ Indicator: Upper shaft of the valve ■ Applicable sizes: 1.5S, 2.0S, 2.5S, 3.0S, 4.0S ■ Material (body): SCS16 (equivalent to SUS316L) ■ Fluid operating temperature: -10 to 151°C *For more details, please refer to the PDF document or feel free to contact us.

• valve

The "SHV PRO" is the latest model that forms the core of the SHV series. It features a newly adopted yoke indicator for better visibility. The shut-off pressure range is -0.1 to 0.5 MPa (both pressures at 0.7 MPa), and the fluid operating temperature is -10 to 151°C. Please feel free to contact us when you need assistance. 【Basic Specifications】 ■ Shut-off pressure range: -0.1 to 0.5 MPa (both pressures at 0.7 MPa) ■ Cylinder operating pressure: 0.4 MPa to 0.7 MPa (normal open is 0.4 MPa to 0.5 MPa) ■ Indicator: Yoke part, upper shaft of the valve ■ Applicable sizes: 1.5S, 2.0S, 2.5S ■ Material (body): SCS16 (equivalent to SUS316L) ■ Fluid operating temperature: -10 to 151°C *For more details, please refer to the PDF document or feel free to contact us.

• valve

The "SHV Series" is a sanitary valve with a diaphragm type that features an integrated valve body. It is a product developed to reflect customer demands to the utmost, offering contamination-free operation, easy maintenance, high durability, and aseptic compatibility. With a simple structure that has a low number of parts, anyone can easily perform maintenance in a short amount of time. 【Features】 ■ Contamination-free ■ Easy maintenance ■ High durability ■ Aseptic compatibility ■ Low odor *For more details, please refer to the PDF document or feel free to contact us.

• valve

The "Net Steamer NZ" is a fully automatic net-type heat sterilization and cooling device that controls steam temperature uniformly and precisely, performing sterilization and cooling. Due to its superior thermal conductivity characteristics, it enhances flavor, aroma, color, texture, etc., compared to boiling. Additionally, it significantly reduces energy consumption compared to hot water, simplifying auxiliary facilities. It also eliminates steam leakage, drastically reduces steam usage, and greatly improves hygiene and labor environments. 【Features】 ■ Versatility to accommodate various product standards ■ Stable sterilization function and quality improvement ■ Energy-saving and rationalization of auxiliary equipment ■ Improvement of hygiene environment ■ Elimination of the need for hot water, water conservation, and reduction of wastewater treatment *For more details, please refer to the catalog or feel free to contact us.

• Food Factory Equipment
• Other sterilization and disinfection equipment

The "Lift Steamer Z" is a fully automatic bucket-type steam heat sterilization and cooling device that can control steam temperature uniformly and with precise stability. Due to its superior thermal conductivity characteristics, it improves flavor, aroma, color, and texture compared to hot water heating methods. Furthermore, it has successfully reduced steam consumption significantly by eliminating steam leakage. Despite being a large automatic continuous steam processing device, it achieves stable homogenization of drive and simplifies long-term maintenance through its unique chain drive system. 【Features】 ■ Stable sterilization function and quality improvement ■ Energy saving and rationalization of ancillary equipment ■ Stable operation, reduced wear and maintenance of equipment ■ Improved sanitary environment ■ Customizable device size to fit individual installation space requirements *For more details, please refer to the catalog or feel free to contact us.

• Food Factory Equipment
• Other sterilization and disinfection equipment

Asahi Kogyo Co., Ltd. is a company that develops its business primarily around the manufacturing and sales of food processing machinery. We produce and sell a variety of food processing machines, including fully automatic steam sterilization equipment that efficiently realizes the sterilization process in food manufacturing, and automatic noodle cooking equipment for the noodle industry. Our flagship product, the "Fully Automatic Lift-Type Steam Heat Sterilization and Cooling Device," is highly regarded as essential for achieving low-cost and energy-efficient preservation of the original taste and texture of food. 【Business Activities】 ■ Manufacturing and sales of food processing machinery ■ Manufacturing and sales of machinery related to the food industry, as well as sales agency ■ Manufacturing and sales of machinery related to factory automation, as well as sales agency ■ Manufacturing and sales of machinery and parts related to new energy and energy-saving businesses, as well as sales agency ■ Import and export operations related to the above items, etc. *For more details, please refer to our catalog or feel free to contact us.

• Other manufacturing equipment
• Food Factory Equipment
• Other food factory equipment and parts

The Net Steamer NZ controls steam temperature uniformly and precisely, and due to its superior thermal conductivity characteristics, it enhances flavor, aroma, color, and texture compared to boiling. It significantly reduces energy consumption compared to hot water. It simplifies auxiliary facilities. It also eliminates steam leakage and drastically reduces steam usage. High-temperature and high-humidity conditions compared to hot water are resolved, greatly improving hygiene and working environments. For more details, please contact us or refer to the catalog.

• Food Processing Equipment

The Lift Steamer Z controls steam temperature uniformly and with precise stability. Due to its superior thermal conductivity properties, flavor, aroma, color, and texture have improved compared to hot water heating methods. It allows for significant energy savings compared to hot water and simplifies auxiliary facilities. Steam leakage has also been eliminated, greatly reducing steam usage. Despite being a large automatic continuous steam processing device, its unique chain drive system achieves stable homogenization of operation and simplifies long-term maintenance. High temperature and humidity conditions compared to hot water have been resolved, significantly improving hygiene and working environments. For more details, please contact us or refer to the catalog.

• Food Processing Equipment