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Our company has been working on a fully automated system for supplying coolant fluid that is diluted to a stable concentration. In addition to addressing the issue of "liquid volume management," which is a challenge that needs to be solved in the machining field, we have also tackled "concentration management" and "pH monitoring," resulting in the completion of a high-performance and compact "Coolant Controller." The "Coolant Controller" not only incorporates the know-how we have accumulated so far but also realizes the automation of coolant concentration adjustment, which has been difficult until now. By installing the "Coolant Controller," the coolant is constantly corrected to the set concentration, allowing for machining with a stable concentration of coolant, thereby aiming for improved quality. Additionally, the results of the concentration adjustments are logged in numerical form, enabling not only the verification of concentration measurement history but also the numerical management of the coolant. Furthermore, by adding an optional pH monitoring function, it becomes possible to assess the degradation level of the coolant.
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Free membership registrationThe fully automatic coolant liquid automatic dilution supply device, FKM type, eliminates the need for manual labor or mixing equipment using ejectors for the dilution and supply of coolant, automating the coolant replenishment process. Traditional replenishment tasks had issues such as "labor-intensive and time-consuming" and "inability to maintain a consistent concentration." However, by introducing the FKM type, these problems are resolved at once, reducing the man-hours required for replenishment, which not only enhances the efficiency of the processing site but also allows for stable processing accuracy and improvement due to consistent concentration. Additionally, it helps reduce excessive consumption of concentrated liquid and wear on cutting tools, leading to cost savings. A significant feature of the FKM type is its ability to determine concentration with precise volumetric ratios for measuring dilution water and concentrated liquid in the dilution mechanism, maintaining accuracy that is incomparable to the ejector method, which is affected by changes in environmental temperature. Furthermore, reliable liquid level sensors are installed in each coolant tank, controlling the start and stop of supply operations based on changes in the measured coolant amount, ensuring a safe mechanism that prevents coolant leakage due to excessive supply to the tank. After installation, users can operate the FKM type without being aware of its operation, providing peace of mind.
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Free membership registrationOur company will showcase the new coolant concentration adjustment device, "Coolant Controller," at Mechatrotech Japan 2023. We have been working on a device that automatically supplies diluted coolant at a stable concentration. We have addressed the challenges of "concentration management," "liquid volume management," and "pH monitoring" that need to be solved in machining environments, leading to the completion of the "Coolant Controller." In addition to the know-how we have accumulated so far, we have achieved the automation of coolant concentration adjustment, which has been difficult until now, as a new feature. By installing the "Coolant Controller," the coolant will always be corrected to the set concentration, resulting in stable processing and improved quality. Furthermore, the results of the concentration adjustments are logged as numerical data, allowing not only for the tracking of concentration changes but also for numerical management of the coolant. Additionally, an optional pH monitoring function can be added, enabling the assessment of the coolant's degradation condition and other factors. Please visit our booth to see the high-performance and compact "Coolant Controller."
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Free membership registration"I want to maintain a constant concentration of coolant, but due to manual dilution, there are errors, and the concentration is unstable..." Are there any issues or concerns regarding the coolant used in machine tools? With our 'Coolant Controller' developed by Chubu Clean, it is possible to manage the concentration for each machine tool! It automatically measures the coolant concentration of the machine tool at specified intervals and adjusts the concentration in the tank to the designated level. By managing the concentration, we can expect improvements in quality. 【Benefits of Coolant Concentration Management】 ◎ Contributes to maintaining processing quality by shifting from manual to automatic management. ◎ Prevents coolant loss and reduces manual labor hours, allowing for overall cost reduction. ◎ Retains concentration management data, enabling troubleshooting in case of defective products. ⇒ This product is highly suitable for precision metal processing. 【Product Features】 ■ Automatically measures the coolant concentration of the machine tool at specified intervals and automatically adjusts the tank concentration to the designated level. ■ Continuously measures the coolant volume of the operating machine tool. ■ Monitors pH to determine the degradation of coolant and the timing for oil replacement. *For more details, please refer to the PDF document or feel free to contact us.
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Free membership registrationThe "RCC300-SX2" filtration device from Chubu Clean is a high-precision vertical type backwash filtration system that achieves both filtration and floating oil recovery in one unit. It is characterized by its wide applicability to machining centers, grinding machines, cleaning machines, and various specialized machines. It reduces the hassle of filter replacement and contributes to lower running costs. Additionally, a horizontal type "RCC350-MX2" is also available. By recovering sliding oil and hydraulic oil, it effectively reduces decay and unpleasant odors. 【Features】 - The filter medium is made of ceramic filter, ensuring reliability and improved precision. - It is possible to backwash the filter using air. - Reduces filter clogging and keeps running costs down. - The ceramic filter is reusable, generating no waste. - Foreign substances after backwashing are separated using tanks, reducing industrial waste. - By recovering oil containing fine chips, it improves cutting precision and reduces processing defects. *For more details, please refer to the PDF document or feel free to contact us.
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Free membership registrationChubu Clean Co., Ltd. is engaged in residential renovations, industrial chemicals, machinery maintenance, wastewater treatment equipment, wastewater treatment facilities, and wastewater reduction. In the industrial machinery business, we handle products such as the "Automatic Coolant Supply System" that can accommodate water-soluble cutting oils and the "Floating Oil Recovery Device" that collects oil floating on the water surface. In the materials, we introduce examples of environmental maintenance projects, civil engineering construction examples, and water supply construction examples, using photographs. 【Business Activities】 ■ Industrial Chemicals Sales ■ Environmental Maintenance ■ Industrial Machinery ■ Construction and Lifestyle Related Business *For more details, please refer to the PDF materials or feel free to contact us.
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Free membership registrationThe coolant automatic dilution supply device 'FAM350' generates a diluted liquid that has been finely atomized by the stirrer inside the machine. It automatically dilutes and supplies coolant liquid that can be delivered to various machine tools via a coolant pump. This device eliminates the labor involved in weighing, mixing, transporting, and supplying coolant liquid, allowing you to focus on the operational tasks of production equipment. The coolant liquid produced with precise concentration saves raw liquid, reduces tool wear, and extends the life of the liquid. It not only saves fixed costs and reduces expenses but also prolongs the lifespan of cutting tools, tools, and coolant liquid. By automatically supplying coolant liquid that was previously generated manually, you can concentrate on operations that directly affect productivity. Furthermore, if there was any mess around the aisles or pits during transportation and supply, you can also save time related to cleaning. In other words, it contributes to the 'FA (Factory Automation) in the factory'! 【Features】 ○ Dilution concentration can be adjusted from 1% to 10% ○ Can supply to approximately 10 machine tools ○ Manages the liquid level in the tank and automatically refills water ○ Can choose the automatic water injection method For more details, please contact us or download the catalog.
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Free membership registrationThe new coolant liquid automatic dilution supply device, "FKM Series," automatically generates diluted liquid from a mixer and supplies it to machine tools through piping, eliminating labor costs associated with measuring and replenishing coolant liquid. By implementing this product, you can reduce the effort and time required for all tasks (such as weighing, mixing, transporting, and supplying coolant liquid), allowing you to focus on operational tasks related to production equipment. → It contributes to the "automation of factories"! (Featured in Chubu Economic Newspaper and Chunichi Shimbun!) Additionally, the coolant dilution liquid adjusted within ±1% saves raw liquid, reduces tool wear, and extends the life of the liquid. Furthermore, it helps suppress bacterial growth and contributes to stabilizing processing accuracy. **Key Points for Choosing This Product:** - Automation from the generation of diluted liquid to the piping supply to machine tools! - Easy-to-understand display and operation via a touch panel. - Dilution concentration can be set from 1% to 10%. - Can accommodate approximately 20 machine tools as supply destinations. - Detects the liquid level height in the machine tool tank and can automatically supply when low. *For more details, please download the catalog from the link below.*
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Free membership registration- When the desired liquid level drops, coolant liquid of the specified concentration is automatically supplied through the piping. - The concentration of the coolant liquid is automatically measured and mixed for each liquid. - Since the coolant liquid is automatically formulated, generated, mixed, transported, and supplied, there is no mess in the surrounding area, and no cleaning of the floor is required. - This device is fully automatic, which helps reduce labor costs. - It has a built-in mixer, resulting in a finely diluted liquid. - The processing accuracy improves with a stable concentration of finely diluted coolant. - Tank capacity and supply methods can be customized. In other words, it contributes to the "automation of factories."
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Free membership registration- When the coolant liquid level falls below the specified level, coolant liquid diluted to the designated concentration is automatically supplied through piping. - Since it does not involve manual intervention, a stable dilution rate of coolant liquid is generated. - It is transported and supplied through equipment and piping, so it does not contaminate the surrounding area. - This device is fully automatic, which helps reduce labor costs. - Personnel can focus on operational tasks, contributing to improved production efficiency. - The processing accuracy is enhanced with a coolant dilution liquid that is finely atomized at a stable concentration. - Tank capacity and supply methods can be customized. In other words, it contributes to the "automation of factories."
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Free membership registration- The device automatically measures within itself, so it does not dirty the surrounding area, and there is no need to clean the floor or other surfaces. - Since it measures automatically, it can manage a stable concentration. - The dilution concentration is measured by volume conversion. - Automatic measurement by the device helps reduce labor costs. - It has a built-in stirrer, which generates a finely dispersed dilution liquid. - The finely dispersed coolant dilution liquid at a stable concentration improves processing accuracy. - Coolant liquid can be supplied automatically. - Tank capacity and supply methods can be customized. In other words, it contributes to the "automation of factories."
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Free membership registration- The device automatically stirs the contents, so it does not dirty the surrounding area, and there is no need for cleaning the floor. - Each liquid is automatically measured, allowing for stable concentration management. - The dilution concentration is measured based on volume conversion. - Automatic measurement by the device helps reduce labor costs. - It has a built-in stirrer, which generates a finely dispersed diluted liquid. - The finely dispersed coolant dilution liquid with stable concentration improves machining accuracy. - Coolant liquid can be supplied automatically. - Tank capacity and supply methods can be customized. We can contribute to your company's "factory automation."
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Free membership registration- Since the pump built into the device sends out the liquid under pressure, transportation is unnecessary. - The coolant liquid is automatically generated, mixed, and stirred, so there is no mess in the surrounding area, and cleaning of the floor is not required. - Each liquid is automatically measured, allowing for stable concentration management. - The dilution concentration is measured by volume conversion. - This device is fully automatic, which helps reduce labor costs. - It has a built-in stirrer, resulting in a finely dispersed diluted liquid. - The coolant dilution liquid, finely dispersed at a stable concentration, improves processing accuracy. - The coolant liquid can be supplied automatically. - Tank capacity and supply methods can be customized. In other words, it contributes to the "automation of factories."
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Free membership registration- The necessary coolant liquid is automatically replenished by controlling the liquid level you want to manage. - Since it is sent out by the pressure of a pump built into the device, transportation is unnecessary. - The coolant liquid is automatically generated, mixed, and stirred, so there is no mess in the surrounding area, and no cleaning of the floor is required. - Each liquid is automatically measured, allowing for stable concentration management. - The dilution concentration is measured by volume conversion. - This device is fully automatic, which helps reduce labor costs. - It has a built-in stirrer, resulting in a finely dispersed diluted liquid. - The processing accuracy improves with the finely dispersed coolant dilution liquid at a stable concentration. - Coolant liquid can be supplied automatically. - Tank capacity and supply methods can be customized. In other words, it contributes to the "automation of factories."
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Free membership registrationThe "Automatic Coolant Liquid Dilution Supply Device" creates a diluted liquid that is atomized by a stirrer inside the unit and supplies it to each machine tool via a coolant pump. We have numerous photos showcasing installation examples of the "FAM20A" automatic coolant liquid dilution supply device. For piping work, liquid level measurement, motor valve installation, etc., please leave it to our experienced company. We can also discuss costs and performance. Feel free to contact us. 【Installation Examples】 ■ Main Unit ■ Main Unit and Sub Tank ■ Ceiling Piping ■ Ultrasonic Sensor and Coolant Piping, etc. * The PDF materials introduce the "FAM20A" automatic coolant liquid dilution supply device. * For more details, please feel free to contact us.
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Free membership registrationThe filtration device "Super Clean Mate" JPX750 is a filtration system capable of purifying cutting oil both in online and offline modes. When cutting oil is used for an extended period, foreign substances and water can mix in, leading to oxidation. Continuing to use it in this state can cause problems, resulting in equipment failure or damage. This product purifies the operating oil while removing both foreign substances and water, maintaining a condition equivalent to fresh oil at all times. The filter uses a special non-woven fabric that has the same adsorption properties, strength, and water absorption as Mino washi (traditional Japanese paper). It removes ultra-fine contaminants and carbon, which were difficult to eliminate with conventional filtration devices, purifying to NAS grade 7. Compared to replacing with fresh oil, it reduces costs to about 1/5 to 1/10 of the expense. Furthermore, it can reduce the amount of waste generated, thereby lowering disposal costs. 【Features】 ■ Maintains a constant level of cleanliness ■ Cost reduction ■ Reduces the amount of waste *For more details, please refer to the catalog or feel free to contact us.
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Free membership registrationThe "Automatic Dilution Supply Device for Coolant Liquid" creates a diluted liquid that is atomized by a stirrer inside the machine and supplies it to each machine tool via a coolant pump. Once the concentrated liquid is added, 4000L (20 times) to 6000L (30 times) of coolant liquid can be produced, and when the concentrated liquid runs out, it will notify you with a signal light and buzzer (optional). This device eliminates issues such as workpiece burning, tool damage, and important machine downtime due to a decrease in cutting fluid, and it also removes the risk of fire due to oil depletion, allowing for safe unmanned operation. 【Features】 ■ Produces 4000L to 6000L of coolant liquid with a single addition of concentrated liquid ■ Notifies with a signal light and buzzer (optional) when concentrated liquid is depleted ■ Prevents workpiece burning, tool damage, and machine downtime ■ Eliminates the risk of fire due to oil depletion when using oil-based cutting fluids ■ Enables safe unmanned operation, allowing operators to focus on machining tasks *For more details, please refer to the PDF document or feel free to contact us.
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Free membership registrationThe "coolant liquid automatic dilution supply device" creates a diluted liquid that is atomized by a stirrer inside the machine and supplies it to each machine tool via a coolant pump. While ejectors that easily dilute coolant liquid are convenient, they have drawbacks. Due to changes in tap water pressure, fluctuations in ambient temperature, and the viscosity of the concentrated liquid, the dilution ratio can change quickly, leading to unstable concentrations and preventing the reduction of concentrated liquid. Additionally, the particles in the mixed liquid are coarse and not fully atomized. This device does not use an ejector and produces an ideal coolant liquid using the same method as manual operation. 【Features】 ■ Since no ejector is used for mixing, it is not affected by the temperature, pressure, or viscosity of the concentrated liquid. ■ Thanks to the continuously supplied new coolant liquid and the atomized liquid, it achieves a 40% reduction in concentrated liquid and a 20% reduction in tool costs. ■ The liquid is mixed by the stirring propeller inside the device, creating a completely atomized and suitable liquid. *For more details, please refer to the PDF document or feel free to contact us.
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Free membership registrationThe "Automatic Dilution Supply Device for Coolant Liquid" creates a diluted liquid that has been micro-particleized by a stirrer inside the machine and supplies it to each machine tool via a coolant pump. It can adjust the dilution concentration from 1% to 20%. It automatically dilutes accurately at the specified concentration to generate coolant. Additionally, it uses the exact same method as manually creating coolant liquid. Changing the concentration of the liquid can be easily adjusted by altering the amount of concentrated solution in the metering device (patent obtained). 【Manufacturing Method】 ■ Measure 20 liters of tap water or industrial water and pour it into the mixing tank. ■ Drop 1 liter of concentrated solution measured by the metering device into the water. ■ Stir the liquid sufficiently with the stirring blades. ■ Mix thoroughly until the coolant liquid becomes micro-particles. *For more details, please refer to the PDF document or feel free to contact us.
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Free membership registrationIf an alarm occurs during the use of the "coolant liquid automatic dilution supply device" due to some reason, it will notify you with a flashing patrol light and a buzzer (optional) or a melody horn (optional). Furthermore, by pressing the lamp button on the control panel, a list of alarms will be displayed, and you can quickly determine the cause from the items highlighted in reverse. For example, if the concentrated solution runs out, or if the water pressure drops, etc., you can respond quickly to emergencies that are essential for unmanned operations. *For more details, please refer to the PDF document or feel free to contact us.
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Free membership registrationThe floating oil recovery device "Yu-Clean" is a simple structure oil-water separator that adopts a float type. 1. The float device efficiently sucks in floating oil just by being floated. 2. The oil-water separation device can discharge the recovered floating oil after adjusting its concentration. 3. The liquid after separation can be discharged and returned to the original tank or basin. 4. Contributes to the reduction of oil disposal costs. 5. Continuous operation (suction, recovery, separation, sorting, discharge, and return) is possible without hindering the operation of production equipment. 6. Contributes to environmental improvement and ECO in production factories such as automotive, electrical, and machine tool manufacturers. 【Features】 ○ No adjustment needed for the floating oil recovery section. ○ Continues to discharge after adjusting the concentration of the separated oil. ○ Compact and simple structure. ○ No failures. ○ No consumables required. ○ Continuous operation is possible. For more details, please contact us or download the catalog.
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Free membership registrationThe solution is the floating debris collection device. Are you troubled by unwanted floating debris in your pit? It efficiently collects and separates floating debris and discharges it. Additionally, it is possible to reduce the separated raw water for reuse, contributing to lower disposal costs. Furthermore, using this floating debris collection device helps suppress unpleasant odors and prevents bacterial growth. "Yukurin" is a simple structure floating debris collection device that adopts a float type. 1. The float device only needs to be placed on the surface. It collects floating debris in response to fluctuations in the liquid level, so no adjustments are necessary. Moreover, 2. It can discharge the collected floating debris. 3. It contributes to reducing disposal costs. 4. It contributes to environmental improvement and ECO in outdoor pits of production factories such as automotive, electronics, and machine tool manufacturers. 【Features】 ○ Usable in outdoor pits ○ No adjustments needed for the collection part ○ Compact and simple structure ○ No breakdowns ○ No consumables required ○ Continuous operation is possible For more details, please contact us or download the catalog.
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Free membership registrationIt solves the problem with an oil recovery device equipped with an oil-water separation unit. Are you disposing of waste while water and oil are mixed? The device separates oil and water, adjusts the oil concentration, and then continuously discharges it. The separated water and coolant can be reused, contributing to a reduction in disposal costs. Furthermore, by using this device, it maintains rust and corrosion prevention effects, preventing the lifespan reduction of cutting tools, tools, pumps, and equipment. "Yukleen" is a simple structure oil recovery device that adopts a float type. 1. The float device only needs to be placed on the surface. It collects floating oil in response to fluctuations in the liquid level, so no adjustments are necessary. 2. The oil-water separation unit can discharge the collected oil after adjusting its concentration. 3. It contributes to reducing oil disposal costs. 4. It contributes to environmental improvement and ECO in production factories such as automotive, electronics, and machine tool manufacturers. 【Features】 ○ No adjustments needed for the recovery unit ○ Can adjust the concentration of discharged oil ○ Compact and simple structure ○ No failures ○ No consumables required ○ Continuous operation possible ○ Inline configuration For more details, please contact us or download the catalog.
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Free membership registrationThe solution is a floating oil recovery device with oil-water separation functionality. Are you troubled by unwanted floating substances in your tank? It efficiently collects and separates floating substances, adjusting their concentration for continuous discharge. Additionally, it is possible to reduce and reuse the separated raw water, contributing to lower disposal costs. Furthermore, using this floating oil recovery device prolongs the lifespan of the original liquid, suppresses unpleasant odors, and prevents bacterial growth. "Yukleen" is a simple structure floating oil recovery device that employs a float type. 1. The float device only needs to be placed on the surface. It collects floating oil in response to fluctuations in the liquid level, so no adjustments are necessary. Furthermore, 2. The concentration of the collected oil can be adjusted before discharge. 3. It contributes to reducing oil disposal costs. 4. It supports environmental improvement and ECO initiatives in production factories such as automotive, electronics, and machine tool manufacturers. 【Features】 ○ No adjustments needed for the collection unit ○ Ability to adjust the concentration of discharged oil ○ Compact and simple structure ○ No breakdowns ○ No consumables required ○ Continuous operation possible ○ Inline capability For more details, please contact us or download the catalog.
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Free membership registrationThe solution is a floating oil recovery device equipped with oil-water separation functionality. Are you troubled by unwanted floating substances in your tank? It efficiently collects and separates floating substances, allowing for concentration adjustment before discharge. Additionally, it is possible to reuse the separated raw water, contributing to reduced disposal costs. Furthermore, by using this floating oil recovery device "Yukurin," you can extend the lifespan of the original liquid, suppress unpleasant odors, and prevent bacterial growth. "Yukurin" features a simple structure with a float-type design for the floating oil recovery device: 1. The float device only needs to be placed on the surface. It automatically collects floating oil in response to fluctuations in the liquid level, so no adjustments are necessary. Moreover, 2. The concentration of the collected oil can be adjusted before discharge. 3. It contributes to reducing oil disposal costs. 4. It supports environmental improvement and eco-friendliness in production factories such as automotive, electronics, and machine tool manufacturers. 【Features】 ○ No adjustments needed for the collection unit ○ Ability to adjust the concentration of discharged oil ○ Compact and simple structure ○ No breakdowns ○ No consumables required ○ Continuous operation possible ○ Inline compatibility For more details, please contact us or download the catalog.
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Free membership registrationIt solves the problem with an oil-water separation device equipped with a floating oil recovery system. Are you disposing of waste while water and oil are mixed? It separates oil from water, adjusts the concentration of the oil, and then continuously discharges it. Additionally, it is possible to recycle the separated water and coolant for reuse, contributing to the reduction of disposal costs. Furthermore, by using this device, it maintains the effects of rust prevention and preservation, preventing the deterioration of the lifespan of tools, equipment, and pumps. "Yukleen" is a simple structure floating oil recovery device that employs a float system. 1. The float device only needs to be placed on the surface. It collects floating oil in response to fluctuations in the liquid level, so no adjustments are necessary. 2. The concentration of the collected oil can be adjusted before discharge. 3. It contributes to the reduction of oil disposal costs. 4. It contributes to environmental improvement and ECO in production factories such as automotive, electrical, and machine tool manufacturers. [Features] - No adjustments needed for the recovery unit - Can adjust the concentration of discharged oil - Compact and simple structure - No breakdowns - No consumables required - Continuous operation is possible - Inline capable For more details, please contact us or download the catalog.
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Free membership registrationThe floating oil recovery device solves the problem. Are you experiencing the growth of bacteria that causes odors due to floating oil on the liquid surface, which reduces the original preservative, rust prevention, and cleaning effects? By using this floating oil recovery device "Yukuriin," you can not only suppress unpleasant odors but also eliminate the causes that shorten the lifespan of tools, cutting tools, and pumps. "Yukuriin" features a simple structure with a float-type design: 1. The float device only needs to be placed on the surface. It collects floating oil in response to fluctuations in the liquid level, so no adjustments are necessary. Furthermore, 2. The concentration of the collected oil can be adjusted before discharge. 3. It contributes to reducing oil disposal costs. 4. It contributes to environmental improvement and ECO in production factories such as automotive, electronics, and machine tool manufacturers. 【Features】 ○ No adjustments needed for the recovery section ○ Ability to adjust the concentration of discharged oil ○ Compact and simple structure ○ Reliable with no breakdowns ○ No consumables required ○ Continuous operation possible ○ Inline compatibility For more details, please contact us or download the catalog.
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Free membership registrationWe would like to introduce the significant differences between the Chubu Clean oil recovery device and other companies' products. In many cases, the scum-like oil clumps mixed with water in other companies' products tend to clog the interior within about six months. Our product makes it easier to discharge scum-like oil clumps to the outside by sealing the entire oil-water separator and applying a weak pressure inside. We have obtained a patent for this technology, which allows us to push the generated scum-like oil clumps outwards using pressure from below. 【Features】 ■ The mixture of water and oil is less likely to clog at the outlet ■ The mixture and chips are pushed outwards using internal pressure ■ Sludge can be easily cleaned by turning the drain bolt ■ The entire unit is sealed, and weak pressure is applied inside *For more details, please refer to the PDF document or feel free to contact us.
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Free membership registrationThe floating oil recovery device "Yukurin" is a simple structure oil-water separator that employs a float type. When an oil film lingers on the surface of the processing liquid for a long time, it cannot absorb oxygen from the liquid surface, leading to faster degradation of the liquid. If left unattended, a large amount of bacteria will develop in the liquid, causing the processing liquid to spoil. This product extends the lifespan of the processing liquid by more than three times by completely removing the oil film and debris floating on the liquid surface. Additionally, the separated oil can be utilized as a resource at a rate of 95%, reducing industrial waste disposal costs and contributing to environmental protection. 【Benefits of Implementation】 ■ Prolonged lifespan of processing liquid ■ Protecting the work environment for operators ■ Contributing to 5S in the workplace ■ Reduction of industrial waste *For more details, please refer to the PDF materials or feel free to contact us.
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Free membership registrationProducts from other companies often experience cases where scum-like clumps of oil mixed with water clog the interior within about six months. In our products, we have sealed the oil-water separator body and applied a weak internal pressure to facilitate the discharge of scum-like oil clumps to the outside. As a result, even if scum-like oil clumps rise, they can be easily pushed out by the internal pressure. Therefore, debris, chips, and flocks that float up are expelled to the outside under pressure, allowing for long-term use without the need for cleaning. 【Features】 ■ Mixtures of water and oil are less likely to clog at the discharge outlet ■ Mixtures and chips are pushed out by internal pressure ■ Sludge can be easily cleaned by turning the drain bolt ■ The entire unit is sealed and a weak internal pressure is applied ■ Long-term use is possible without the need for cleaning *For more details, please refer to the PDF document or feel free to contact us.
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Free membership registrationChubu Clean Co., Ltd., which handles automatic coolant liquid dilution supply systems, introduces the usage and precautions for water-soluble cutting oil. Water-soluble cutting oil is used by diluting it with water, which eliminates the risk of fire and gradually expands its application range, including high-speed cutting and automation of work processes. However, there are management-related precautions to consider, and proper liquid management is crucial to fully utilize the performance of the coolant liquid. 【Precautions】 ■ Dilution with water ■ Supplementing cutting oil ■ Prevention of spoilage and replacement ■ Management of coolant liquid concentration * For more details, please refer to the external link page or feel free to contact us. * The PDF materials introduce the automatic coolant liquid dilution supply system "FAM20A."
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Free membership registrationThe "Super Clean Mate Series" is a "sludge recovery device" that can collect foreign substances accumulated inside the coolant tank of machine tools. Inside the coolant tank of machine tools, foreign substances oxidize and accumulate due to prolonged operation. Continuing to use it as is can lead to problems with pumps and cutting tools, causing equipment failure or damage. This product can function even while the equipment is operating, as it collects sludge through a small gap without changing the position of the tank. The filter includes a wire mesh filter and a back filter, capable of handling up to 5 microns as standard. There are five types of filters available, and an option for 1 micron is also possible. Compared to replacing with new oil, it reduces costs to 1/5 to 1/10 of the expense. Additionally, it can reduce the amount of waste, thereby lowering disposal costs. 【Features】 ■ Maintains a constant level of cleanliness ■ Cost reduction ■ Reduces the amount of waste *For more details, please refer to the catalog or feel free to contact us.
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Free membership registrationThe "Super Clean Mate Series" is a "sludge recovery device" that can collect foreign substances accumulated inside the coolant tank of machine tools. Inside the coolant tank of machine tools, foreign substances oxidize and accumulate due to prolonged operation. Continuing to use it as is can lead to problems with pumps and cutting tools, causing equipment failures and damage. This product can function even while the equipment is operating, as it collects sludge through a small gap without changing the position of the tank. The filter includes a wire mesh filter and a back filter, capable of handling up to 5 microns as standard. There are also five types of filters available, with options that can handle down to 1 micron. Compared to replacing with new oil, this offers a cost reduction of 1/5 to 1/10 of the expense. Furthermore, it can reduce the amount of waste, thereby lowering disposal costs. 【Features】 ■ Maintains a constant level of cleanliness ■ Cost reduction ■ Reduces the amount of waste *For more details, please refer to the catalog or feel free to contact us.
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Free membership registrationThe "Super Clean Mate Series" is a filtration device that enables the purification of oils, from hydraulic oil to cutting oil, both online and offline. When hydraulic oil or cutting oil is used for an extended period, foreign substances and water can mix in, leading to oxidation. Continuing to use it in this state can cause problems, resulting in equipment failure or damage. This product purifies hydraulic oil while removing both foreign substances and water, maintaining a condition equivalent to fresh oil at all times. The filter uses a special non-woven fabric that has the same adsorption properties, strength, and water absorption as Mino washi (traditional Japanese paper). It removes ultra-fine contaminants and carbon, which are difficult to eliminate with conventional filtration devices, purifying to NAS grade 7. Compared to replacing with fresh oil, it reduces costs to about 1/5 to 1/10 of the expense. Additionally, it can reduce the amount of waste generated, thereby lowering disposal costs. 【Features】 ■ Maintains a constant level of cleanliness ■ Cost reduction ■ Reduces the amount of waste *For more details, please refer to the catalog or feel free to contact us.
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Free membership registrationThe "Super Clean Mate Series" is an efficient "sludge recovery device" that stirs up foreign substances accumulated inside the coolant tank of machine tools. Inside the coolant tank of machine tools, foreign substances oxidize and accumulate due to prolonged operation. Continuing to use it as is can lead to problems with pumps and cutting tools, causing equipment failure or damage. This product allows for the recovery of deposits and sludge by inserting a nozzle through a small gap, functioning even while the equipment is in operation, without moving the tank. The filter includes a wire mesh filter and a back filter, with the standard filter capable of handling particles down to 5 microns. There are five types of filters available, and a 1-micron filter can also be provided as an option. Compared to replacing with new oil, it reduces costs to about 1/5 to 1/10 of the expense. Additionally, it can reduce the amount of waste, thereby lowering disposal costs. [Features] ■ Maintains a constant level of cleanliness ■ Cost reduction ■ Reduces the amount of waste *For more details, please refer to the catalog or feel free to contact us.
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Free membership registrationThe "Super Clean Mate Series" is a "sludge recovery device" that can collect foreign substances accumulated inside the coolant tank of machine tools. Inside the coolant tank of machine tools, foreign substances oxidize and accumulate due to prolonged operation. Continuing to use it as is can lead to problems with pumps and cutting tools, causing equipment failure or damage. This product can function even while the equipment is operating, as it collects sludge through a small gap without changing the position of the tank. The filter includes a wire mesh filter and a back filter, capable of handling up to 5 microns as standard. There are five types of filters available, with an option for 1 micron as well. Compared to replacing with new oil, it reduces costs to about 1/5 to 1/10 of the expense. Additionally, it can reduce the amount of waste, thereby lowering disposal costs. 【Features】 ■ Maintains a constant level of cleanliness ■ Cost reduction ■ Reduces the amount of waste *For more details, please refer to the catalog or feel free to contact us.
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Free membership registrationThe "Super Clean Mate Series" is an efficient "sludge recovery device" that stirs up foreign substances accumulated inside the coolant tank of machine tools. Inside the coolant tank of machine tools, foreign substances oxidize and accumulate due to prolonged operation. Continuing to use it as is can lead to problems with pumps and cutting tools, causing equipment failure or damage. This product allows for the collection of accumulated substances and sludge by inserting a nozzle through a small gap, all while the equipment is in operation, without needing to move the tank. The filters include a wire mesh filter and a back filter, capable of handling up to 5 microns as standard. There are five types of filters available, with an option to accommodate up to 1 micron. Compared to replacing with new oil, this offers a cost reduction of 1/5 to 1/10 of the expense. Additionally, it reduces the amount of waste, thereby lowering disposal costs. 【Features】 ■ Maintains a constant level of cleanliness ■ Cost reduction ■ Reduces the amount of waste *For more details, please refer to the catalog or feel free to contact us.
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Free membership registrationThe "Super Clean Mate Series" is a filtration device that enables the purification of oils, from hydraulic fluids to cutting oils, both online and offline. When hydraulic fluids and cutting oils are used for extended periods, foreign substances and water can mix in, leading to oxidation. Continuing to use them in this state can cause problems, resulting in equipment failure or damage. This product purifies hydraulic fluids while removing both foreign substances and water, maintaining a condition equivalent to new oil at all times. The filter uses a special non-woven fabric that has the same adsorption properties, strength, and water absorption as Mino washi (traditional Japanese paper). It removes ultra-fine contaminants and carbon, which were difficult to eliminate with conventional filtration devices, purifying to NAS grade 7. Compared to replacing with new oil, it reduces costs to about 1/5 to 1/10 of the expense. Furthermore, it can reduce the amount of waste, thereby lowering disposal costs. 【Features】 ■ Maintains a constant level of cleanliness ■ Cost reduction ■ Reduces the amount of waste *For more details, please refer to the catalog or feel free to contact us.
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Free membership registrationThe "Super Clean Mate Series" is a filtration device that enables the purification of oils, from hydraulic oil to cutting oil, both online and offline. When hydraulic oil and cutting oil are used for extended periods, foreign substances and water can mix in, leading to oxidation. Continuing to use the oil in this state can cause problems, resulting in equipment failures and damage. This product purifies hydraulic oil while removing both foreign substances and water, maintaining a condition equivalent to new oil at all times. The filter uses a special non-woven fabric that has the same adsorption properties, strength, and water absorption as Mino washi (traditional Japanese paper). It removes ultra-fine contaminants and carbon, which conventional filtration devices find difficult, purifying to NAS grade 7. Compared to replacing with new oil, it reduces costs to about 1/5 to 1/10 of the expense. Additionally, it can reduce the amount of waste, thereby lowering disposal costs. 【Features】 ■ Maintains a constant level of cleanliness ■ Cost reduction ■ Reduces the amount of waste *For more details, please refer to the catalog or feel free to contact us.
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Free membership registrationThe filtration device "Super Clean Mate" JPX250 is a filtration system that allows for the purification of cutting oil both in online and offline modes. Cutting oil, when used for extended periods, can become contaminated with foreign substances and water, leading to oxidation. Continuing to use it in this state can cause problems, resulting in equipment failure or damage. This product purifies the working oil while removing both foreign substances and water, maintaining a condition equivalent to fresh oil at all times. The filter uses a special non-woven fabric that has the same adsorption properties, strength, and water absorption as Mino washi (traditional Japanese paper). It removes ultra-fine contaminants and carbon, which were difficult to eliminate with conventional filtration devices, purifying to NAS grade 7. Compared to replacing with new oil, it reduces costs to 1/5 to 1/10 of the expense. Additionally, it can reduce the amount of waste generated, thereby lowering disposal costs. 【Features】 ■ Maintains a constant level of cleanliness ■ Cost reduction ■ Reduces the amount of waste *For more details, please refer to the catalog or feel free to contact us.
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Free membership registrationThe "Super Clean Mate Series" is a filtration device that enables the purification of oils, from hydraulic oil to cutting oil, both online and offline. When hydraulic oil or cutting oil is used for an extended period, foreign substances and water can mix in, leading to oxidation. Continuing to use the oil in this state can cause problems, resulting in equipment failure or damage. This product purifies hydraulic oil while removing both foreign substances and water, maintaining a condition equivalent to new oil at all times. The filter uses a special non-woven fabric that has the same adsorption properties, strength, and water absorption as Mino washi (traditional Japanese paper). It removes ultra-fine contaminants and carbon, which are difficult to eliminate with conventional filtration devices, purifying to NAS 7 level. Compared to replacing with new oil, it reduces costs to 1/5 to 1/10 of the expense. Furthermore, it can reduce the amount of waste, thereby lowering disposal costs. 【Features】 ■ Maintains a constant level of cleanliness ■ Cost reduction ■ Reduces the amount of waste *For more details, please refer to the catalog or feel free to contact us.
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Free membership registrationThis is an introduction to a case study that verifies whether the introduction of an automatic lubrication system not only provides convenience but also helps reduce costs at existing factories. We examined the cost calculation when on-site workers manually produced coolant fluid. Producing coolant fluid by hand incurs significant labor costs annually. However, by utilizing a fully automatic lubrication system, all machines can be automatically lubricated, achieving almost zero time for coolant fluid production. As a result, savings of 2,112,000 yen in just one year and an impressive 10,560,000 yen over five years can be realized, leading to a substantial reduction in labor costs. *For more details, please feel free to contact us. *In the PDF materials, we introduce the automatic dilution supply device for coolant fluid, "FAM20A."
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Free membership registrationWe will introduce a case of cost reduction through the implementation of an automatic oil supply system, including a cost calculation based on the expected amount of moisture evaporation when produced at the necessary concentration. This system can reduce the use of concentrated solution by 40% due to the lack of variation in concentration, leading to a decrease in the consumption of concentrated solution. As a result, cost savings of 1,436,160 yen over one year and 7,180,800 yen over five years can be achieved. (Please refer to the cost calculation below.) *For more details, please feel free to contact us. *In the PDF materials, we introduce the coolant automatic dilution supply device "FAM20A."
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Free membership registrationWe would like to introduce a case study on cost reduction when using an automatic coolant liquid dilution device. At Company E, a metal processing company in Nakatsugawa City, the set value of the device was 2.5%, but due to evaporation of moisture from the coolant liquid on-site, a measured value of 5% was consistently confirmed (for ductile cast iron processing). When comparing tool wear during the two months before and after implementation, a cost reduction effect of 20% was achieved. This resulted in a cost reduction of 2.4 million yen over one year and 12 million yen over five years. [Case Study] ■ Company E, a metal processing company in Nakatsugawa City ・Environment: Using FAM50A, with 65 machine tools [Reasons for Cost Reduction Effect] ■ The newly created coolant liquid constantly cools the cutting edge and improves lubrication. ■ The liquid created in the mixing chamber is well stirred to the level of fine particles by the stirring propeller, protecting the cutting edge with an ideal liquid. ■ Due to reasons such as the liquid concentration being consistently stable, tool wear was suppressed, leading to cost reduction. *For more details, please feel free to contact us. *In the PDF materials, we introduce the automatic coolant liquid dilution supply device "FAM20A."
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Free membership registrationWe would like to introduce a case study of the floating oil recovery device from Chubu Clean. At a certain wastewater treatment facility where oil floats and N-hex levels are high, the "OS-110" has been introduced to reduce wastewater load. This product simply requires floating a float and turning on a switch to suck in floating oil and discharge only the concentrated oil. Its simple structure is also a feature that makes it resistant to breakdowns. 【Case Study】 ■ Installation Location: Wastewater Treatment Facility ■ Environment: Oil floating with high N-hex levels ■ Product Introduced: OS-110 Our company will solve your problems with unique products that are not limited to off-the-shelf items. If you are having difficulties with floating oil, please consult us first. *For more details, please refer to the PDF materials or feel free to contact us.
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