新日南 List of Products and Services

The Shin-Nichinan "Mixing and Granulating Machine" has been developed based on the know-how of the "Dough Mixer," which has over 2,500 units in operation. The mixing machine "Dough Mixer PX Type" features a diverse paddle configuration (multiple patents obtained) with a spiral arrangement of single/double rows on two shafts (unequal speed two shafts) with different rotational speeds. This design ensures a self-cleaning effect that consistently works, allowing for efficient mixing and compaction effects even with highly adhesive materials. Additionally, this mechanism overcomes the shaft breakage caused by repeated stress, which is unavoidable in equal-speed two-shaft systems. The granulating machine "Dough Pelletizer" further enhances the self-cleaning properties of the unequal-speed two shafts, suppressing adhesive growth through the mutual scraping action of the arranged granulating pins, thus achieving labor-saving maintenance. 【Features】 - Self-cleaning through unequal speed between the two shafts enables labor-saving maintenance. - The mixing machine combines a double-row arrangement with various paddle configurations suitable for different applications (patented). - Mixing treatment enhances the crush strength immediately after granulation. - Supports various applications for mixing and granulating high-adhesion raw materials. - Suitable binder selection for raw materials with low granulation properties. 【Major Industries】 Environment & Recycling | Metals | Fertilizers | Chemical Products | Electronic Materials | Ceramics | Food, etc.

• Other conveying machines

The "Dau Mixer" features a unique non-uniform speed dual-axis mechanism that enables self-cleaning to suppress adhesion growth (maintenance capability) and high uniform dispersion performance through differential speed between the two axes (productivity), allowing for efficient mixing and kneading even with highly viscous wet materials. The "Dau Mixer PX model," based on the know-how of over 2,500 units in operation, achieves advanced kneading and compaction effects with a two-row arrangement of forward and reverse paddles arranged in a non-uniform speed dual-axis mechanism (multiple patents obtained). This effect allows for efficient kneading and moisture uniformity of various highly adhesive materials, such as dewatered cakes and dry powders, which were difficult to handle with our conventional models. Depending on the application, the two-row arrangement of stirring blades and the combination of forward and reverse paddles can achieve stirring effects that are "approximately 2 to 4 times greater than standard models." 【Features】 ■ Self-cleaning through non-uniform speed between the two axes ■ Combination of two-row arrangement and forward/reverse paddles (patented) ■ Adoption of uniquely shaped paddles/special-shaped blades ■ Supports various applications such as high kneading and volume reduction processing ■ Kneading of highly adhesive materials ■ Heating and cooling structure, compatible with hot air and steam injection 【Main Industries】 Environment & Recycling | Metals | Fertilizers | Chemical Products | Electronic Materials | Ceramics | Food and others

• Mixer/agitator

The "Dau Mixer" features a unique non-uniform speed dual-axis mechanism that enables self-cleaning to suppress adhesion growth (maintenance capability) and high uniform dispersion performance through differential speed between the two axes (productivity), allowing for efficient mixing and kneading even with highly viscous wet materials. The "Dau Mixer PX model," based on the know-how of over 2,500 units of the "Dau Mixer," achieves advanced kneading and compaction effects with a two-row arrangement of forward and reverse paddles in a non-uniform speed dual-axis mechanism (multiple patents obtained). This effect allows for efficient kneading and moisture uniformity of various highly adhesive materials, such as dewatered cakes and dry powders, which were difficult to handle with our conventional models. Depending on the application, the two-row arrangement of stirring blades and the combination of forward and reverse paddles can achieve stirring effects that are "approximately 2 to 4 times greater than standard models." 【Features】 ■ Self-cleaning through non-uniform speed between the two axes ■ Combination of two-row arrangement and forward/reverse paddles (patented) ■ Adoption of uniquely shaped paddles/special shape blades ■ Capable of handling various applications such as high kneading and volume reduction processing ■ Capable of kneading highly adhesive materials ■ Supports heating/cooling structures and hot air/steam injection 【Major Industries】 Steel, non-ferrous metals, fertilizers, inorganic chemicals, government agencies (sewage)

• Mixer/agitator

The "Dow Dryer" is a device that dries slurries, dewatered cakes, and sludge into a powder form through high agitation effects provided by a shaft with two disks rotating at different speeds, as well as a self-cleaning effect that scrapes off residues from the disks. In addition to reducing exhaust volume through indirect drying with saturated steam, an optional function for breaking up clumps in the dried product can also be added. 【Features】 ■ Excellent agitation effect for uniform drying ■ Agitation disks are detachable for easy maintenance ■ Disk surfaces do not require regular cleaning ■ Options available for wear-resistant specifications *We are currently accepting "demo tests" so you can experience the product's effectiveness! Please feel free to contact us via the inquiry button.

• Other powder equipment

The "Dow Pelletizer" employs a dual-axis rotor pin, enabling uniform granulation and moist mixing through high-speed rotation. It is equipped with a self-cleaning mechanism, allowing for stable operation. Additionally, it features a completely sealed design from the hopper discharge to the outlet, preventing dust dispersion. It can be widely used for waste treatment, sewage treatment, and fertilizer granulation, among other applications. *We are currently offering a collection of case studies on the "Dow Pelletizer" (please view it from the "Download" button). [Features] - Completely sealed with no dust dispersion - Standard case is integrated; special types with upper and lower split designs are also available - Spiral pins apply centrifugal force to the material, achieving uniform granulation - Contributes to preventing sticking issues within the granulator - Simple structure with excellent wear resistance, resulting in fewer breakdowns *For more details about the product, please refer to the PDF materials below. *We are also accepting free test demos. Please feel free to contact us!

• Granulating Equipment

The "Uni-Handler" is an automatic valve opening and closing device developed to operate manual valves in chemical plants and power facilities more safely and easily. It demonstrates excellent performance in various locations, including manual valves in nuclear power plants, large valves in explosion-proof areas of chemical factories, and manual opening and closing gates for sluices and weirs. Due to its lightweight and portable drive system, a single drive unit can operate multiple valve openings and closings, offering excellent cost performance. [Examples of Implementation] - Manual valves in nuclear power plants - Large manual valves in thermal power plants - Large valves in explosion-proof areas of chemical factories - Manual opening and closing gates for sluices and weirs *For more details, please download the catalog or contact us.

• Flow Control
• Other water treatment equipment

The "PX Mixer" has further refined its uniform mixing capabilities based on the know-how from the "Dough Mixer," which has over 2,500 successful implementations thanks to its unique non-uniform speed dual-axis mechanism and self-cleaning effect. By combining a two-row arrangement of forward and reverse paddles (multiple patents obtained) in the non-uniform speed dual-axis mechanism, advanced kneading and compaction effects can be achieved. This effect allows for efficient uniformization of moisture in dewatered cakes and dry powders, even for various highly adhesive materials that were difficult to handle with conventional models. 【Features】 ■ Self-cleaning due to non-uniform speed between the two axes ■ Combination of forward and reverse paddles in a two-row arrangement (patented) ■ Adoption of uniquely shaped paddles/special shape blades ■ Capable of accommodating various paddle arrangements tailored to requirements such as high kneading or volume reduction processing ■ Capable of kneading highly adhesive materials *For more details, please refer to the catalog or feel free to contact us.

• Mixer/agitator

The "PX Mixer" is a mixing machine that enables high mixing through a diverse paddle arrangement, utilizing self-cleaning and kneading effects from the unequal speeds between two axes, as well as the adoption of uniquely shaped paddle blades and rod blades. It can efficiently provide powerful kneading for various highly adhesive materials that were difficult to process with conventional models. 【Features】 ■ Self-cleaning due to unequal speeds between two axes ■ Adoption of uniquely shaped paddle blades and rod blades ■ High mixing possible with diverse paddle arrangements ■ Capable of kneading highly adhesive materials *For more details, please refer to the catalog or feel free to contact us.

• Mixer/agitator
• others

The "PX Mixer" has achieved over 2,500 units based on the know-how from the Dow Mixer, utilizing a unique non-uniform speed dual-axis mechanism for self-cleaning effects, further refining uniform mixing properties. The combination of forward and reverse paddles arranged in a double-row configuration (with multiple patents obtained) provides advanced kneading and compaction effects. This capability allows for efficient uniform moisture distribution of dewatered cakes and dry powders, even for various highly adhesive materials that were difficult to handle with conventional models. 【Features】 ■ Self-cleaning due to non-uniform speed between the two axes ■ Combination of forward and reverse paddles in a double-row arrangement (patented) ■ Adoption of uniquely shaped paddles/special shape blades ■ Capable of accommodating diverse paddle arrangements tailored to requirements such as high kneading or volume reduction ■ Capable of kneading highly adhesive materials *For more details, please refer to the catalog or feel free to contact us.

• Mixer/agitator

The "Disk Dryer" is a device that continuously indirectly heats and dries slurries, dewatered cakes, and sludge by passing saturated steam as a heat medium through a hollow disk-equipped shaft and jacket casing. It is an energy-saving type of indirect drying with higher thermal efficiency compared to hot air types. With an efficient arrangement of disk blades and a large heat transfer area relative to the volume, it features a compact design that eliminates the need for large-scale exhaust and dust collection processing. 【Features】 ■ Compact design with a large heat transfer area relative to the volume ■ Energy-saving type of indirect drying with higher thermal efficiency compared to hot air types ■ Less exhaust compared to hot air types due to being an indirect drying type ■ Excellent maintainability, capable of handling highly abrasive materials ■ Two-shaft system with disks that rotate at different speeds *For more details, please refer to the PDF document or feel free to contact us.

• Drying Equipment

The "180° Phase Difference Oscillating Quantitative Feeder" is a device that temporarily stores materials and oscillates our unique carrier bar located at the bottom of the storage tank to cut and transport them. It is capable of cutting irregularly shaped materials into small, precise quantities. Unlike screw-type feeders, it does not cause the transported materials to wrap around the axis. It can supply to incineration facilities stably, which has led to its adoption in many sewage treatment facilities. 【Features】 ■ Cuts and transports by oscillating our unique carrier bar located at the bottom of the storage tank ■ Capable of cutting irregularly shaped materials into small, precise quantities ■ Proven track record of delivery to many sewage treatment facilities ■ No wrapping of transported materials around the axis *For more details, please refer to the catalog. Feel free to contact us with any inquiries.

• Powder Supply Device

Our company offers "mixing equipment and dryers" that prevent "sticking" within the device through our patented technology, the "two-axis uneven speed self-cleaning mechanism." This allows for stable continuous processing with uniform results while reducing maintenance effort. We are currently providing product catalogs for the following three products! 【Product Lineup】 ◎ Space-saving design "Dow Mixer" - Accommodates a wide range of material properties including powders, viscous substances, and slurries - Simple structure reduces consumable costs and makes maintenance easy ◎ "Dow Pelletizer" capable of large-capacity granulation processing - Completely sealed from the hopper outlet to the discharge outlet, eliminating dust dispersion - Achieves a space-saving design, making installation easy ◎ "Dryer" that exhibits excellent drying performance - Uniform results with minimal moisture deviation due to high stirring effect - Continuously replaces the material in contact with the heat transfer surface, maintaining high heat transfer efficiency *For more details, please refer to the catalog. Feel free to contact us with any inquiries.

• Mixer/agitator

The "Shin Nichinan Product Photo Collection" is a product catalog from Shin Nichinan Co., Ltd., which designs and manufactures products such as ash humidifiers, humidification kneading devices, and mixers/kneaders. It features products including the kneader/mixer "Dow Mixer," as well as the "Dow Pelletizer" and "Dow Feeder." [Contents] ■ Dow Mixer ■ Dow Pelletizer ■ Dow Feeder ■ Oscillating Feeder ■ Various Feeders, etc. *For more details, please refer to the catalog or feel free to contact us.

• Mixer/agitator
• Granulating Equipment
• Drying Equipment

Shin Nichinan Co., Ltd. has delivered over 2,000 units of the stabilization device "Dow Mixer," which uses chemicals to stabilize heavy metals in incineration fly ash, to waste incineration, melting facilities, and sludge incineration facilities across the country since its establishment. Based on this track record and experience, we have expanded our application range to recycling lines in steel, non-ferrous metals, and chemicals, receiving positive feedback from various users. We are committed to further refining and developing continuous and large-capacity mixing and kneading technologies across multiple fields, dedicating our efforts to contributing to society. We kindly ask for your continued support. [Business Activities] ■ Ash humidifiers, humidifying kneading devices, mixers, kneaders, slag hoppers, environmental-related equipment, unhandlers, design and manufacturing of developed products. *For more details, please contact us or download the catalog.

• Incinerators and incinerators

We would like to introduce a case study of the pelletizer "Dow Pelletizer" that we handle. The "Dow Pelletizer" was introduced with the aim of granulating aluminum powder and iron oxide powder, which are used as fuel in a thermite melting furnace, into particles of appropriate size for feeding into the melting furnace after being uniformly mixed in a kneader. This product enables stable intermittent operation even with highly adhesive powders through a two-axis, non-uniform speed self-cleaning mechanism. [Case Study] ■ Delivered Product: Dow Pelletizer ■ Purpose - To granulate aluminum powder and iron oxide powder, which are uniformly mixed in a kneader, into particles of appropriate size for feeding into the melting furnace. *For more details, please refer to the PDF document or feel free to contact us.

• Granulating Equipment

We would like to introduce a case study of the granulator "Dow Pelletizer" that we handle. The "Dow Pelletizer" was introduced with the aim of mixing multiple raw materials necessary for fertilizers and processing them into a suitable granule size (2-4mm). By using the preceding "Dow Mixer," multiple raw materials and additives (powder and liquid) were uniformly mixed, enabling uniform granulation processing (2-4mm) with this product. [Case Study] ■ Delivered Products: Dow Pelletizer, Dow Mixer ■ Purpose - To mix multiple raw materials necessary for fertilizers and process them into a suitable granule size (2-4mm). *For more details, please refer to the PDF document or feel free to contact us.

• Granulating Equipment

We would like to introduce a case study of the "Disc Dryer" that our company handles. Sludge generated from water treatment facilities in various factories contains about 60-85% moisture even after dewatering treatment. The problem is that the more moisture the sludge contains when disposed of as industrial waste, the heavier it becomes, leading to a greater cost burden for waste disposal. Therefore, by using our unique variable-speed dual-axis disc dryer to dry the dewatered sludge to a moisture content of 10-30%, we were able to reduce the treatment weight and lower the disposal cost. [Case Study] - Delivery Location: Factory - Delivered Product: Disc Dryer - Issues: - High cost burden for industrial waste disposal - Benefits of Implementation: - By drying to a moisture content of 10-30%, treatment weight was reduced, allowing for a decrease in disposal costs. *For more details, please refer to the PDF document or feel free to contact us.

• Drying Equipment

We would like to introduce a case study of our mixing and blending machine, the "Dow Mixer." Incineration fly ash or molten fly ash contains heavy metals, and it cannot be disposed of directly in landfills. Therefore, it is necessary to uniformly mix heavy metal stabilizers to render the fly ash harmless. The "Dow Mixer" utilizes our unique technology, the "dual-axis non-uniform self-cleaning mechanism," which allows for high-efficiency mixing and uniform dispersion of heavy metal stabilizers within the fly ash. Additionally, due to its high uniform dispersion capability, it can meet leaching standards with the minimum required amount of heavy metal stabilizers, thereby reducing operational costs. [Case Study] ■ Delivered Product: Dow Mixer ■ Issues - It is necessary to uniformly mix heavy metal stabilizers to render the fly ash harmless. ■ Benefits of Implementation - High-efficiency mixing allows for uniform dispersion of heavy metal stabilizers within the fly ash. - Operational costs can be reduced. *For more details, please refer to the PDF document or feel free to contact us.

• Other machine elements

We would like to introduce a case study of the pelletizing machine "Dow Pelletizer" that we handle. In the process of recycling iron-based dust within a steel mill, the "Dow Pelletizer" was introduced to pelletize the material to prevent it from being sucked into the dust collection equipment and to ensure it is fed into the furnace without scattering. This product enables stable intermittent operation even with highly adhesive powders through its two-axis non-uniform speed self-cleaning mechanism. [Case Study] - Delivery Location: Steel Mill - Delivered Product: Dow Pelletizer - Purpose: To pelletize the material to prevent it from being sucked into the dust collection equipment and to prevent scattering. *For more details, please refer to the PDF document or feel free to contact us.

• Granulating Equipment

We would like to introduce a case study of our mixing and blending machine, the "Dow Mixer." At a certain steel mill, there was a demand for recycling sludge generated at various stages of the process to effectively utilize resources. In the recycling process, if there is a step to wash away impurities through solubilization, fine powders can be easily solubilized, but cake-like or solid materials required time to completely dissolve in the water tank. By introducing the "Dow Mixer," it became possible to easily create a slurry by mixing with water, and the slurry could be solubilized in a short time after being added to the water tank, enabling efficient processing. [Case Study] ■ Delivery Location: Steel Mill ■ Delivered Product: Dow Mixer ■ Issues - Cake-like or solid materials require time to completely dissolve in the water tank. ■ Benefits of Introduction - Enabled efficient processing. *For more details, please refer to the PDF document or feel free to contact us.

• Other machine elements

We would like to introduce a case study of the delivery of our mixing machine, the "Dow Mixer." At a certain factory, an outdoor pond was created, and lead carbonate and concentrated sulfuric acid were mixed using a loader. Since concentrated sulfuric acid is a hazardous substance, there were associated dangers. With the revised mechanism, the introduction of the "Dow Mixer" made it possible to simultaneously carry out mixing and a drying process utilizing the reaction heat (exothermic). 【Case Study】 ■ Delivery Location: Factory ■ Delivered Product: Dow Mixer ■ Issues Before Change - The wet dust of the raw materials has a high tendency to stick. - Concerns about significant mixing failures when mixing lead carbonate and concentrated sulfuric acid. ■ Advantages After Change - It is possible to achieve uniformity of dewatered cakes (moisture content over 50%) and dried powder (moisture content 0%) within a few minutes of residence time in the mixer (cake disintegration + moisture adjustment). *For more details, please refer to the PDF document or feel free to contact us.

• Other machine elements

We would like to introduce a case study of our mixing machine, the "Dow Mixer," that we handle. In the incineration or carbonization facilities for sewage sludge, when the preceding process involves air flow drying, it is necessary to adjust the moisture content so that the sludge characteristics become suitable for air flow drying, resulting in small particles. The "Dow Mixer," with our unique technology of "dual-axis non-uniform self-cleaning mechanism," efficiently and uniformly adjusts the moisture content of dewatered sludge and dried sludge, minimizing variations in moisture. Additionally, the self-cleaning mechanism eliminates the need for regular cleaning to remove adhesion inside the machine, thereby reducing maintenance burdens. [Case Study] ■ Delivery Location: Carbonization Facility ■ Delivered Product: Dow Mixer ■ Benefits of Implementation - Capable of uniformly adjusting the moisture content of dewatered sludge and dried sludge with high efficiency - Reduces maintenance burdens *For more details, please refer to the PDF document or feel free to contact us.

• Other machine elements

We would like to introduce a case study of the delivery of our mixing machine, the "Dow Mixer." At a certain sake brewery, shochu lees are generated as a byproduct of the manufacturing process. These lees contain many nutrients and fertilizer components, making them effectively utilized. The fermentation treatment of shochu lees requires mixing with an additive, so the "Dow Mixer" was introduced. As a result, it became possible to uniformly mix shochu lees (barley bran + cake + concentrated liquid). [Case Study] ■ Delivery Location: Sake Brewery ■ Delivered Product: Dow Mixer ■ Implementation Effect - Enabled uniform mixing of shochu lees (barley bran + cake + concentrated liquid) *For more details, please refer to the PDF document or feel free to contact us.

• Other machine elements

We would like to introduce a case study of the "Dow Mixer," a mixing and kneading machine that we handle. The sintering process of coke powder used in blast furnaces at steel mills is the largest source of NOx emissions in steelworks, leading to a demand for NOx reduction from sinter plant exhaust gases. To address this, the "Dow Mixer" was introduced with the aim of producing granules coated with slaked lime on the surface of coke powder for NOx reduction. It has been adopted for the digestion of quicklime for slaked lime production and for the uniform mixing and coating of slaked lime on the surface of coke powder, contributing to NOx reduction within the steel mill. [Case Study] ■ Delivery Location: Steel Mill ■ Delivered Product: Dow Mixer ■ Purpose - NOx reduction from sinter plant exhaust gases ■ Result - Contributed to NOx reduction within the steel mill *For more details, please refer to the PDF document or feel free to contact us.

• Other machine elements

We would like to introduce a case study of our pelletizing machine, the "Dow Pelletizer." In the process of recycling iron-based dust generated within a steel mill, we introduced the "Dow Pelletizer" to pelletize dust containing a high amount of zinc to prevent scattering and to facilitate handling at the destination zinc smelter. This product enables stable intermittent operation even with highly adhesive powders due to its two-shaft uneven-speed self-cleaning mechanism. Additionally, the interior is enclosed in a sealed casing, so there is no concern about dust generation in the workplace. [Case Study] ■ Delivery Location: Steel Mill ■ Delivered Product: Dow Pelletizer ■ Purpose: - To pelletize dust containing a high amount of zinc to prevent scattering and to facilitate handling at the destination zinc smelter. *For more details, please refer to the PDF document or feel free to contact us.

• Granulating Equipment

We would like to introduce a case study of the "Disc Dryer" that we handle. At a certain sake brewery, by-products such as shochu lees, whiskey lees, and beer lees were generated during the manufacturing process. These lees were previously disposed of as industrial waste, but with moisture content ranging from 60% to 85%, the cost burden of waste disposal was significant. Therefore, by introducing our unique "Variable Speed Dual-Axis Disc Dryer," we were able to reduce the moisture content to around 10% to 30%, transforming the material into a manageable powdery form, which can be effectively utilized as feed or fertilizer. [Case Study] ■ Delivery Location: Sake Brewery ■ Delivered Product: Disc Dryer ■ Issues Before Change - Lees such as shochu were disposed of as industrial waste - High moisture content of 60% to 85% resulted in significant waste disposal costs ■ Advantages After Change - By reducing moisture to around 10% to 30% and creating a manageable powdery form, effective utilization as feed or fertilizer became possible *For more details, please refer to the PDF document or feel free to contact us.

• Drying Equipment

We would like to introduce a case study of the valve actuator "Uni-Handler" that we handle. At a certain power generation plant, valves with high opening and closing frequency were automated to reduce labor, but valves with low frequency were still manual, requiring a lot of effort and time for their operation. In the modified mechanism, by connecting an attachment and a flexible shaft to the target valve, remote operation (at a safe point) became possible, significantly reducing both effort and time. [Case Study] - Delivery Location: Power Generation Plant - Delivered Product: Uni-Handler - Issues Before Modification: - The position of the target valve was in a hazardous area, making opening and closing very troublesome and labor-intensive. - Advantages After Modification: - By connecting a flexible shaft to the target valve, it became possible to operate it from a work point, significantly reducing effort and time. *For more details, please refer to the PDF document or feel free to contact us.

• valve

We would like to introduce a case study of the valve actuator "Uni-Handler" that we handle. At a certain power and geothermal power plant, the opening and closing of the steam well valve (manual type) was extremely difficult due to scale buildup inside the piping, and while it was performed during regular maintenance, it required significant labor. By introducing the "Uni-Handler" in the modified mechanism, we were able to reduce the opening and closing time and achieve a reduction in labor. Additionally, the conventional drive body, flexible shaft, and attachments were transported separately, but by newly fabricating a transport cart for the equipment, simultaneous transportation of the necessary equipment became possible, improving work efficiency. [Case Study] ■ Delivery Location: Power and Geothermal Power Plant ■ Delivered Product: Uni-Handler ■ Issues Before Modification: - The opening and closing operations took a considerable amount of time, leading to a decrease in opening and closing frequency and promoting scale growth. ■ Benefits After Modification: - Reduction in opening and closing time (reduction in labor) *For more details, please refer to the PDF document or feel free to contact us.

• valve

We would like to introduce a case study of the supply equipment we handle, the "Dow Feeder." In a certain steel mill, the conventional multi-axis screw cutting machine often had issues with the screw's rotation being constant speed, leading to problems such as jamming over time. To address this, the modified mechanism introduced the "Dow Feeder (2-axis variable speed)," allowing for continuous operation during cutting. Additionally, the self-cleaning mechanism has achieved a reduction in jamming. [Case Study] - Delivery Location: Steel Mill - Delivered Product: Dow Feeder - Issues Before Modification: - The conventional multi-axis screw cutting machine often had a constant screw rotation, leading to a tendency for problems such as jamming over time. - Advantages After Modification: - The Dow Feeder, with its variable speed screw and self-cleaning mechanism, allows for a reduction in jamming and enables efficient and precise supply. *For more details, please refer to the PDF document or feel free to contact us.*

• Other machine elements

We would like to introduce a case study of the supply equipment we handle, the "Dow Feeder." At a certain smelter, the existing screw feeder operated at a constant speed, which caused issues such as material sticking and growth. As a result of this sticking growth, the conveying efficiency decreased, and they wanted to suppress the growth and improve efficiency. To address this, the new mechanism introduced the "Dow Feeder (2-axis variable speed)," allowing for continuous operation and dust feeding. Additionally, by changing the screw section of the existing feeder from constant speed to variable speed, the feeding efficiency was improved. [Case Study] - Delivery Location: Smelter - Delivered Product: Dow Feeder - Issues Before Change: - The existing screw operated at a constant speed, and when fed into the dryer at a low moisture content, it would stick and clog the screw. - Advantages After Change: - It is now possible to convey dust with low moisture content. *For more details, please refer to the PDF document or feel free to contact us.

• Other machine elements

We would like to introduce a case study of the valve actuator "Uni-Handler" that we handle. At a certain factory in the Chubu region, despite being a high-pressure valve, it was manual, requiring considerable effort and time for opening and closing the valve. Additionally, the valve's location was not suitable for operation, resulting in a poor working environment. Therefore, in the modified mechanism, since each valve position was nearby, a single drive unit could be used, leading to cost merits, and the UH method was chosen. As a result, by utilizing the UH, labor-saving and time reduction were achieved, and there was interest in updating and maintaining the existing UH within the same factory. 【Case Study】 ■ Delivery Location: Factory in the Chubu Region ■ Delivered Product: Uni-Handler ■ Issues Before Modification: - Required effort and time for opening and closing due to manual high-pressure valves. ■ Advantages After Modification: - Achieved labor-saving and time reduction by utilizing the UH. *For more details, please refer to the PDF document or feel free to contact us.

• valve

We would like to introduce a case study of the valve opening and closing device "Uni-Handler" that our company handles. In operations such as lowering and raising inspection boats for city-managed dam lakes, electric winches could not be used due to the lack of power in the area or the high costs associated with laying power lines. Therefore, in the modified mechanism, a special adapter was connected to the handle of the manual winch, and an attachment was installed to allow the winch to be operated with a portable engine-driven unit. As a result, by using the portable drive unit and attachment, we were able to reduce the labor required for the lifting operation. Additionally, since everything except the special adapter is portable, it can be stored in a warehouse. [Case Study] ■ Delivery Locations - Lowering and raising operations for inspection boats at city-managed dam lakes (Kansai region) - Lifting of floating debris collection nets installed in dam lakes (Hokkaido region) ■ Delivered Product: Uni-Handler ■ Issues Before Modification - Manual winches required significant physical strength for operation, making the work difficult ■ Advantages After Modification - The use of a portable drive unit and attachment allowed for a reduction in labor for the lifting operation *For more details, please refer to the PDF document or feel free to contact us.

• valve

We would like to introduce a case study of the valve actuator "Uni-Handler" that our company handles. At a certain factory in the Kyushu region, there were many low-pressure manual valves (300A), which required considerable effort and time to operate. Although we competed with Bestork, the proximity of the valve positions allowed for the operation of 9 valves with a single drive unit, leading to the decision to adopt the UH operating method. In the modified mechanism, since the floor positions were different, we installed two drive units for each floor, allowing for the operation of 1 unit per 9 valves. As a result, by utilizing the UH, we achieved labor savings and time reduction, and discussions for implementation in similar facilities within the same factory have begun. [Case Study] - Delivery Location: Kyushu Region Factory - Delivered Product: Uni-Handler - Issues Before Modification: - Although it was a manual low-pressure valve, the large diameter required considerable effort and time to operate. - Benefits After Modification: - Labor savings and time reduction were achieved by utilizing the UH. *For more details, please refer to the PDF document or feel free to contact us.

• valve

We would like to introduce a case study of the valve actuator "Uni-Handler" that our company handles. At a certain power and nuclear power plant, a universal joint was connected to the stem of a manual valve inside the partition wall separating the controlled and non-controlled areas, extending it outside the wall for operation with a manual handle. In the modified mechanism, a through shaft was installed in the partition wall, and an attachment was set up outside the wall, allowing for easy valve operation by connecting it to the flexible shaft of the "Uni-Handler." [Case Study] - Delivery Location: Power and Nuclear Power Plant - Delivered Product: Uni-Handler - Issues Before Modification: - It was necessary to operate the handle with a very large force continuously. - Advantages After Modification: - The existing Uni-Handler drive unit could be utilized, resulting in smooth and rapid valve operation. *For more details, please refer to the PDF document or feel free to contact us.

• valve

We would like to introduce an application case of the disk dryer "Dow Dryer." The "Dow Dryer" is a device that dries slurry and dewatered cake into powder form, utilizing a high stirring effect from a shaft with two disks rotating at different speeds, along with a self-cleaning effect that scrapes off any adhered materials from the disks. In a case where it was used as a dryer for fly ash from waste incineration (melting), there were issues such as conveyor blockages and ash storage tank clogs, but these problems were resolved with this device. 【Case Study】 <Dryer for Fly Ash from Waste Incineration (Melting)> ■Issues - During the process of cooling the exhaust gas generated from waste incinerators and melting furnaces with water spray in the cooling tower, gas-cooled ash containing moisture was produced. - The presence of moisture in the ash worsened its handling characteristics, leading to blockages and other issues during the transportation process. ■Improvements - By installing a non-uniform speed dual-axis hot air dryer below the cooling tower, the gas-cooled ash was efficiently dried, resolving blockages and other issues in subsequent processes. - Stable fly ash processing became possible. *For more details, please refer to the PDF document or feel free to contact us.

• Drying Equipment

The "Dough Mixer" is a mixer capable of optimal and uniform mixing and kneading, accommodating a wide range of material properties such as powders, viscous substances, and slurries. Equipped with a dual-axis non-uniform speed self-cleaning mechanism, it prevents the sticking of processed materials and reduces maintenance efforts. Depending on the properties and purpose of the processed materials, the shape and density of the axis protrusions can be selected. Its simple structure and low consumable costs make maintenance easy. 【Features】 ■ Enables uniform mixing and kneading for a wide range of material properties ■ Reduces maintenance efforts with a dual-axis non-uniform speed self-cleaning mechanism ■ Allows selection of axis protrusion shapes and densities ■ Low consumable costs, making long-term maintenance easy ■ Capable of large capacity and compactness compared to batch processing ■ Rods and paddles can be easily replaced within the casing ■ Low vibration and low noise *For more details, please refer to the catalog. Feel free to contact us with any inquiries.

• Mixer/agitator