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アイセロ

addressAichi/Toyohashi-shi/45 Koshikawa, Honcho, Ishinomaki
phone0532-88-4111
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last updated:Nov 08, 2022
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[SO Sheet Introduction Case] Production of Self-Supporting Thin Films

Rich examples of self-organization such as 'CNT 75nm'! After dissolving PVA, we extract the self-supporting thin film.

We would like to introduce a case study on the introduction of the PET/PVA two-layer film "SO Sheet." In the process of producing self-supporting thin films, the dimensional stability has improved compared to films made solely from PVA. This product can be utilized as a means of extracting thin films created through coating and other methods. Examples of self-supporting films include "Sitep (fluororesin) 1μm," "Au 500nm," and "CNT 75nm." [Overview] ■ SO sheet → Thin film formation on PVA → PET peeling and PVA dissolution → Extraction of self-supporting thin film (punch-out section) *For more details, please refer to the PDF document or feel free to contact us.

  • Composite Materials

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[SO Sheet Introduction Case] Three-Dimensional Lithography Processing Technology

Expose the resist on the plane! As the pattern becomes finer, the pattern is disturbed due to light diffraction.

As a case study for the PET/PVA two-layer film "SO Sheet" that we handle, we would like to introduce the "three-dimensional lithography processing technology." Examples include "fine processing of a plano-convex lens with a height difference of 220μm," "fine processing of concave molds," and "creation of antibacterial patterns on metal rolls and their transfer to films." For more detailed information, please refer to the related catalog. 【Examples of Three-Dimensional Lithography Processing Technology】 ■ Fine processing of a plano-convex lens with a height difference of 220μm ■ Fine processing of concave molds ■ Creation of antibacterial patterns on metal rolls and their transfer to films *For more details, please refer to the PDF materials or feel free to contact us.

  • Composite Materials

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[Example of SO sheet process] Protect

Using adhesive grade (development product) for bonding to the substrate! Introducing the temporary protection process using PVA.

We would like to introduce an example of the process for the PET/PVA two-layer film "SO Sheet." Using PVA, which has excellent chemical resistance, it can be utilized as temporary protection in processes that involve chemicals. The process involves adhering the PET to the substrate, peeling it off, providing temporary protection against chemical treatments, and then washing the PVA with water. [Overview] <Protection> ■Adhere to the substrate (using water droplets to utilize surface tension for adhesion, utilizing adhesive grade) → Peel off the PET → Provide temporary protection against chemical treatments → Wash the PVA with water *For more details, please refer to the PDF document or feel free to contact us.

  • Composite Materials

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Example of SO sheet process: Dissolving PVA

It is possible to extract the self-supporting membrane! Introducing the dissolution process of PVA using water.

We would like to introduce an example of the process for the PET/PVA two-layer film 'SO Sheet' handled by Aicero Co., Ltd. By using environmentally friendly water to dissolve PVA after transfer to the substrate, it is possible to transfer the functional film to flat/three-dimensional substrates and extract the self-supporting functional film. For more detailed information on other processes, please refer to the related catalog. [Overview] <Dissolving PVA> ■ Rinse PVA with water → Transfer of functional film and extraction of self-supporting film *For more details, please refer to the PDF materials or feel free to contact us.

  • Composite Materials

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Example of SO sheet process: Adhering the coated material to the substrate.

Functional patterns and thin films created by coatings, etc., can be transferred to three-dimensional substrates!

We would like to introduce an example of the process for the PET/PVA two-layer film "SO Sheet." Functional patterns and thin films created through various printing and coating methods can be transferred to three-dimensional substrates. After processes such as "peeling PET → adhering to the substrate" or "adhering to the substrate → peeling PET," we proceed to the PVA hydrolysis process. [Overview] <Adhering the coated material to the substrate> ■ Peel PET → adhere to the substrate → proceed to PVA hydrolysis ■ Adhere to the substrate → peel PET → proceed to PVA hydrolysis *For more details, please refer to the PDF document or feel free to contact us.

  • Composite Materials

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Example of SO sheet process: Apply to the SO sheet.

Dye coating, inkjet printing, vapor deposition, sputtering, etc.! Production of functional patterns.

We would like to introduce an example of the process for the PET/PVA two-layer film "SO Sheet." On the PVA layer, which has excellent chemical resistance, it is possible to create functional patterns (such as resist, metal, functional resins, etc.) through various printing and coating methods. Examples of coating materials include photoresists, conductive polymers, UV-curable resins, PDMS, CNT, and metallic inks. [Overview] <Coating on SO Sheet> ■ Die coating, spin coating, screen printing ■ Inkjet printing, vapor deposition, sputtering, etc. → Forming films of functional materials, patterns, etc. *For more details, please refer to the PDF document or feel free to contact us.

  • Composite Materials

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Water-soluble sheet for new process - Two-layer film 'SO Sheet'

PVA and PET are layered! Applications as a "water-soluble" process sheet are expected.

The "SO Sheet" is a film made by layering PVA (polyvinyl alcohol) and PET (polyethylene terephthalate). It can be utilized as a transfer substrate for functional patterns (resist, metal, functional resins, etc.) created through various printing and coating processes on the PVA layer. By combining with PET, the dimensional stability is enhanced compared to a standalone PVA film, making it possible to maintain the shape of fine structures that were previously difficult to achieve. Applications as a "water-soluble" process sheet are expected in areas such as three-dimensional lithography, removal of sacrificial layers and self-supporting films, and temporary protection within processes. 【Features】 ■ Can be used as a support for functional patterns and printed patterns, as well as a carrier film. ■ Capable of maintaining the shape of fine structures. *For more details, please refer to the PDF document or feel free to contact us.

  • Composite Materials

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Introduction to the Fixelon® Technical Center for Hot-Melt Adhesive Films

We will introduce various examples of adoption and application with different substrates! We will fully support our customers in solving their challenges.

The Fixeron® Technical Center (FTC) is located on the premises of Aisero's headquarters and serves as a venue for proposing solutions related to the thermally adhesive film "Fixeron®." We have equipment such as "adhesion devices" and "strength measurement devices" installed, allowing you to observe adhesion and strength testing right in front of you. Additionally, by introducing various examples of applications and adoptions of our products with different substrates, you can get a sense of how they can be utilized. 【Main Equipment】 ■ Adhesion Devices - Hot plate press device - High-frequency dielectric heating device - Electromagnetic induction welder device - Resistance welding device, etc. ■ Strength Measurement Devices - Tensile testing device *For more details, please refer to the PDF materials or feel free to contact us.

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[Case Study of Hot Adhesive Film] Automotive Parts

From "painting" to "sticking with film"! Introducing case studies of heat-adhesive film!

We would like to introduce examples of the introduction of our heat-adhesive film "Fixelon(R)" in automotive parts. In the flat surface shutter of the center console, bonding between CFRP and resin is possible, and in the decorative parts of the steering wheel, bonding between wood and resin can be achieved. Please feel free to contact us if you have any inquiries. 【Examples of Automotive Parts Achievements】 ■ Center Console [Flat Surface Shutter] ・CFRP/Fixelon(R)/Resin ■ Decorative Parts of Steering Wheel ・Wood/Fixelon(R)/Resin *For more details, please refer to the PDF materials or feel free to contact us.

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[Case Study of Hot Adhesive Film Introduction] Hot Plate Press Equipment

From "painting" to "sticking with film"! Introducing examples of adhesive methods that allow for large-area bonding.

We would like to introduce a case study of the heat-pressing device used for the thermal adhesive film 'Fixeron(R)' handled by Aicero Co., Ltd. As an example of the bonding method, our product is placed between the substrates and sandwiched with a heated metal plate for thermal welding. This allows for bonding over large areas. Please feel free to contact us if you have any inquiries. 【Example of Bonding Method】 ■ Substrates: No restrictions ■ Features: Large area, flat shape ■ Method: External heating *For more details, please refer to the PDF document or feel free to contact us.

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[Case Study of Hot Melt Adhesive Film] Electromagnetic Induction Welder Device

From "painting" to the era of "sticking with film"! Introducing examples of quick adhesion!

We would like to introduce a case study of the electromagnetic induction welder device using the heat-adhesive film "Fixeron®" handled by Aicero Co., Ltd. The substrates are metals (especially iron), CFRP, etc., and bonding can be achieved in a short time. It employs an internal heating method. Please feel free to contact us if you have any inquiries. 【Example of Bonding Method】 ■ Substrate: Metal (especially iron), CFRP, etc. ■ Features: Short time ■ Method: Internal heating *For more details, please refer to the PDF document or feel free to contact us.

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[Case Study of Hot Melt Adhesive Film] Resistance Welding Equipment

From "painting" to the era of "sticking with film"! It melts with the heat of metal and adheres!

We would like to introduce a case study of the resistance welding equipment using the heat-adhesive film "Fixeron®" handled by Aicero Co., Ltd. As an example of the adhesion method, this product is placed between the substrates, and current is passed from the ring electrode through the metal to the rod electrode to heat the metal. The metal then melts due to the heat and adheres. Please feel free to contact us if you have any inquiries. 【Adhesion Method Example】 ■ Substrates: Metal (especially aluminum) and other materials ■ Features: Short time, partial adhesion ■ Method: Internal heating *For more details, please refer to the PDF document or feel free to contact us.

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[Case Study of Hot Adhesive Film] Injection Molding

From "painting" to the era of "sticking with film"! It can melt at resin temperature and adhere.

We would like to introduce a case study of the introduction of our heat-adhesive film 'Fixeron(R)' used in injection molding at Aisero Co., Ltd. As an example of the adhesion method, the product is temporarily fixed to the component, and resin is injected. It can melt at the resin temperature and adhere. Please feel free to contact us when you need assistance. 【Adhesion Method Example】 ■ Substrate: Resin, CFRP, Wood, Metal, etc. ■ Features: Simultaneous molding and adhesion ■ Method: External heating *For more details, please refer to the PDF document or feel free to contact us.

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Environmentally Friendly Product "Fixeron(R)"

No need for protective masks or exhaust equipment! The components can be sorted and recycled.

"Fixeron®" is a thermal adhesive film that can strongly bond difficult-to-adhere materials such as PP and PE using heat. It does not use substances that can affect the environment or human health (such as xylene, toluene, ethylbenzene, etc.). Additionally, composites bonded with this product can be easily disassembled by reheating, allowing for the separation and recycling of components. 【Features】 ■ No protective mask required ■ No exhaust equipment required ■ Recyclable *For more details, please refer to the PDF document or feel free to contact us.

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Thermoplastic adhesive film "Fixeron(R)"

Utilizing the characteristics of the film to achieve productivity improvements through reduced man-hours! Introducing excellent adhesives.

"Fixeron®" is a thermal adhesive film that can strongly bond difficult-to-adhere materials such as PP and PE using heat. By leveraging the properties of the film, it achieves increased productivity through reduced work processes. It is an excellent adhesive in terms of work processes, management (thickness, storage), and efficiency (application to large areas). 【Product Lineup】 ■RS1  ・Standard type / High shear adhesive strength ■RE2  ・Flexible type / Balances shear and peel strength ■XP-11 (development product)  ・Flexible type / Low-temperature adhesion (compared to conventional) *For more details, please refer to the PDF document or feel free to contact us.

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Adhesion with dissimilar materials and difficult-to-bond substrates is possible with 'Fixeron(R)'

Strongly adheres to difficult-to-bond materials such as PP (polypropylene) and PE (polyethylene)!

We would like to introduce our heat-adhesive film "Fixeron(R)" that we handle. It can strongly bond difficult-to-adhere materials such as PP (polypropylene) and PE (polyethylene) using heat. Please feel free to contact us when you need it. 【Product Lineup】 ■RS1  ・Standard type / High shear adhesive strength ■RE2  ・Flexible type / Balances shear and peel ■XP-11 (Development product)  ・Flexible type / Low-temperature adhesion (compared to conventional products) *For more details, please refer to the PDF document or feel free to contact us.

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PET/PVA two-layer film "SO Sheet"

Water-soluble sheet: By combining with PET, dimensional stability has increased, allowing for the maintenance of fine structural shapes!

The "SO Sheet" is a film made of a two-layer structure of PVA and PET. It can be utilized as a transfer substrate for functional patterns created through various printing and coating processes on the PVA layer (such as resist, metal, functional resins, etc.). Applications as a "water-soluble" process sheet are expected for three-dimensional lithography, extraction of sacrificial layers and self-supporting films, and temporary protection during processes. 【Features】 ■ Removable two-layer structure: Separation of the water-soluble layer and support layer is possible. ■ High dimensional stability: The support layer suppresses dimensional changes due to swelling and shrinkage from moisture absorption and desorption of PVA. ■ Smooth and high transparency: Light transmittance of 90% (visible light), surface roughness Ra of the PVA layer ≓30nm. ■ High printability: Wetting tension of 58mN/m or higher. *For more details, please refer to the related links or feel free to contact us.

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[Seminar Replay] Hot Melt Adhesive Film "Fixelon"

You can watch various seminars on the environmentally friendly film "Fixeron" for bonding and adhesive of different materials!

We will be offering a limited-time archive distribution of the popular Fixeron seminar. Target Seminars: - Overview Seminar on Fixeron: Can the Toyota 86 be lifted?! - FTC Introduction Seminar - Adhesive Equipment Manufacturer Collaboration Seminar - Case Study Seminar on Adhesive Bonding for Automotive Interior Parts - PP x Aluminum Fixeron Dissimilar Material Bonding Seminar Details are available through the related links below. Please be sure to apply.

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[Webinar in Progress] Introduction to Hot Melt Adhesion Technology

Separate materials for recycling! Utilize the properties of the film to achieve increased productivity through reduced labor.

Introducing the thermal adhesive film "Fixeron," which can strongly bond difficult-to-adhere materials such as PP and PE using heat. The bonded composite materials can be easily disassembled by reheating, allowing for the separation and recycling of components. We have prepared the "Fixeron Technical Center (FTC)" to help you envision its applications by showcasing various examples of adoption and use with different substrates. Additionally, we hold various webinars related to this product. Please check the latest information through the related links below for the webinar schedule. 【Features】 ■ Bonding of dissimilar materials and difficult-to-adhere materials ■ Thermoplastic adhesive film ■ Environmentally friendly product (low VOC, solvent-free, easy disassembly) *For more details, please refer to the PDF materials or feel free to contact us.

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Hot-adhesive film "FIXELON"

Streamline complex processes! A thermoplastic adhesive film that enables the recycling of components using thermoplasticity.

"FIXELON" is a thermoplastic adhesive film that bonds dissimilar materials through heat and pressure. It shortens the complicated processes required by conventional adhesives. Being solvent-free reduces VOC emissions, and it enables the recycling of components using thermoplastic properties. Typical substrates include resin materials such as polypropylene and polyamide, as well as thermoplastic olefin elastomers. It is also compatible with metal materials like iron, aluminum, and stainless steel. 【Features】 ■ Improved production efficiency and shortened complex processes ■ Reduces VOC emissions due to being solvent-free ■ Enables recycling of components using thermoplastic properties ■ Bonds dissimilar materials through heat and pressure *For more details, please refer to the PDF document or feel free to contact us.

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