ROSECC　 Product Lineup

We import technology from Germany that fills various gaps in automotive parts, housing equipment, distribution boards, and more with polyurethane foam, serving the roles of water-stopping, waterproofing, and drip-proofing. By equipping industrial robots with mixing nozzles, we can apply this technology to any shape, including three-dimensional and uneven surfaces. Furthermore, we will introduce technology imported from Germany. This technology involves a recipe that adjusts the hardness and softness of polyurethane foam, as well as the application width, height, and amount to suit the target. We have successfully supplied this technology not only to Daimler, BMW, and Volkswagen but also to Ford, Chrysler, Dodge, Opel, Hyundai, Kia, and Tesla. Together with RAMPF, we provide this world-class technology as a robotic system. Additionally, this system is equipped with a plasma device that enhances the adhesion of polyurethane foam. The plasma device is sourced from Plasma Treat, and it is applicable not only to polyurethane foam but also to a wide range of parts and materials that require strong adhesion. Please take a look at the new products from ROSECC, which has nearly 40 years of experience as a robot system integrator.

In the waterproofing and dustproofing process of terminal box assemblies, manual application of urethane and the insertion of O-rings are required, which can lead to challenges such as increased workload, variability in quality, and labor shortages. Our sealing robot system automates these processes, achieving stable waterproofing and dustproofing performance. 【Features】 ■ Robot-controlled, precise, and uniform urethane application ■ Elimination of manual O-ring assembly processes ■ Flexible adaptation to complex shapes and continuous production ■ Demonstration tests possible with in-house equipment 【Benefits of Implementation】 ■ Achieves stable quality independent of skilled labor ■ Improved productivity through reduced working time and labor savings ■ Reduction in management workload and costs through fewer components This solution is suitable for manufacturing sites that want to simultaneously enhance the stability of waterproofing and dustproofing quality while reducing labor. For more details, please check the PDF by downloading the "Catalog" or feel free to contact us.

The process of applying EPDM foam sealant, which is based on manual labor, tends to face challenges such as increased labor hours, labor shortages, and quality variations. Our production contract service for applying polyurethane foam replaces these sealing processes with robotic application, supporting labor reduction and stable production. 【Features】 - Uses polyurethane foam as an alternative to EPDM foam sealant - Quantitative and uniform sealing application by industrial robots - Capable of handling complex shapes and continuous lines 【Benefits of Outsourcing】 - Eliminates the need for manual application, resolving labor shortages - Achieves labor reduction without capital investment or personnel training - Reduces defects and rework due to decreased quality variations - Contributes to the reduction of total production costs We also support pre-validation with in-house equipment and material selection based on application needs, allowing for a worry-free implementation. For more details, please check the PDF by downloading the "Catalog" or feel free to contact us.

In the shipbuilding industry, there are often challenges such as labor shortages and variations in quality, particularly in processes like the application of EPDM foam sealant. The production contract service for foam polyurethane application addresses these issues by providing labor-saving automation through robotic application and stable quality. 【Usage Scenarios】 - Application of sealant - Caulking - Foam polyurethane application 【Benefits of Implementation】 - Resolution of labor shortages - Stabilization of quality - Contribution to the creation of a non-person-dependent system - Cost reduction

In the construction materials industry, waterproof performance is a crucial factor that affects the durability of buildings. In particular, manual work in the sealing process tends to cause challenges such as increased labor hours, labor shortages, and variations in quality. These issues not only reduce the waterproof performance of buildings but also lead to increased repair costs. The production contract service for polyurethane foam application addresses these challenges by replacing manual sealing processes with robotic application, thereby supporting the assurance of stable waterproof performance. 【Usage Scenarios】 - Sealing of exterior wall joints - Waterproof sealing of roofs - Sealing around window frames - Other areas where waterproofing of construction materials is needed 【Benefits of Implementation】 - Resolution of labor shortages - Reduction of rework and defects due to stabilized quality - Overall cost reduction - Improvement in building durability - Long-term reduction in maintenance costs

In the automotive industry, reducing vehicle weight is a crucial challenge for improving fuel efficiency and minimizing environmental impact. To achieve weight reduction, not only the lightweighting of parts but also the selection of sealing materials is important. EPDM foam sealing materials can pose a weight issue. The production contract service for applying polyurethane foam contributes to weight reduction by adopting polyurethane foam as an alternative to EPDM foam sealing materials. 【Usage Scenarios】 - Sealing of body parts - Sealing of doors and windows - Fixing of interior parts 【Benefits of Implementation】 - Improved fuel efficiency through weight reduction - Reduction in material costs - Stabilization of quality

In the refrigerator industry, there is a demand to maintain the cooling performance of products and enhance energy efficiency. In particular, high airtightness is essential to keep the internal temperature constant. The process of applying EPDM foam seal materials tends to face challenges such as labor shortages and quality variations. The production contract service for applying polyurethane foam replaces these sealing processes with robotic application, supporting labor reduction and stable production. Polyurethane foam achieves high airtightness as an alternative to EPDM foam seal materials, contributing to the improvement of refrigerator cooling performance. 【Usage Scenarios】 - Refrigerator door gaskets - Gaps between insulation materials and exterior panels - Freezer sealing 【Effects of Implementation】 - Improved cooling performance due to high airtightness - Resolution of labor shortages - Stabilization of quality - Reduction of production costs

In the aviation industry, improving cabin comfort requires enhanced airtightness and appropriate sealing. The process of applying EPDM foam sealant often faces challenges such as labor shortages and quality variability. The production outsourcing service for applying polyurethane foam addresses these issues, contributing to reduced manufacturing costs through labor-saving and stable production. 【Usage Scenarios】 * Aircraft cabins * Engine components * Airframe structures 【Benefits of Implementation】 * Improved soundproofing performance * Resolution of labor shortages * Stabilization of quality * Reduction of total costs

Sealing processes for waterproofing, dustproofing, and vibration-proofing in home appliance manufacturing. Traditional "manual application" methods using EPDM seal materials have faced challenges such as increased labor, variations in quality, and material waste. ROSECC Co., Ltd.'s "Foam Polyurethane Coating Service" solves these on-site issues by directly applying the product and allowing it to foam and cure on the spot. 【Usage Scenarios】 ■ Enclosure Sealing: Filling joints for waterproofing and dustproofing ■ Vibration and Soundproofing Measures: Vibration-proof and soundproof materials for movable parts like motors ■ Complex Part Fixing: Filling and securing gaps regardless of shape 【Benefits of Implementation】 ◎ Cost Reduction: By applying the raw liquid, material and inventory costs are controlled compared to expensive molded seal materials. ◎ Significant Labor Savings: Robotic automatic application eliminates manual labor, addressing labor shortages. ◎ Time Savings: Fast one-pass application for complex shapes. Reduces tact time and improves productivity. ◎ Quality Stability: Precise application control eliminates human error, maintaining stable airtight performance.

In the medical device industry, it is important to protect products from external shocks and environmental factors to ensure their safety and reliability. Especially for medical devices that incorporate precise electronic components and delicate mechanisms, there is a demand for improved protective performance through sealing. Foam polyurethane coating provides an effective solution to these challenges. Our foam polyurethane coating service forms a uniform and reliable protective layer through precise application by robots, contributing to the enhancement of medical device quality. 【Application Scenarios】 * Sealing of enclosures for medical electronic devices * Protection of precision components * Waterproof and dustproof measures 【Benefits of Implementation】 * Improved product durability * Stabilization of quality * Cost reduction