ARMONICOS CO., LTD. Product Lineup

At Ballast Seven Co., Ltd., which specializes in the design of ship modifications, they conducted designs based on point clouds measured with a 3D laser scanner to accurately grasp the differences between the actual ship and the completed drawings. However, conventional 3D CAD systems could not handle point clouds, resulting in lengthy modeling times. To address this, they introduced "ClassNK-PEERLESS," which excels in automatic modeling of piping and steel materials. By simply selecting a portion of the point cloud, they could automatically generate piping and extend it to the appropriate diameter according to standards, significantly reducing modeling labor. As a result, they completed modeling for 300 shots in less than 80 hours, achieving a short delivery time of about three months from order to completion. Curved structures such as outer plates can now be easily created, and the improvement in model accuracy has proven effective in explaining to customers. The company is also looking to leverage this technology for expansion into land-based fields in the future. [Results of Implementation] - Significant reduction in labor hours due to automatic modeling functions for piping and steel materials. - Completion of modeling for 300 shots in less than 80 hours, achieving short-term engineering within three months. - Promotion of expansion into other industries such as plants by utilizing accumulated 3D modeling technology. For more details, please refer to the PDF.

At Office K1 Co., Ltd., which is working on promoting DX for bridges, point cloud data is utilized to confirm the current state of existing bridges. To address structures like old bridges that do not have drawings, they have begun creating 2D drawings through modeling. However, conventional software struggled to balance accuracy and usability, and processing speed was also an issue. In response, they introduced "ClassNK-PEERLESS," which allows for easy operation and high-precision modeling. For the modeling of drainage system piping, they applied piping functions to steel members such as main girders and cross girders, creating an environment that can flexibly accommodate bridge structures. After the introduction, the time for a series of tasks from field measurement to modeling was significantly reduced from about one week to approximately 10 hours (per span). Additionally, they built an in-house simulator based on the simple models created with PEERLESS, allowing for pre-checking of scan positions and blind spots, further expanding the range of applications for point cloud data. 【Results of Implementation】 - The work time from field measurement to modeling was significantly reduced from about one week to 10 hours. - An in-house simulator was built based on simple models to pre-check scan positions and blind spots, expanding the scope of point cloud utilization.

We would like to introduce a case where we undertook contract development. The business of the customer for whom this system was built had characteristics such as "the main products handled are small pressed parts," "there are a very large number of item numbers, and a wide variety of product shapes for pressing," and "there is a need to accommodate production of many varieties and variations." Therefore, we developed an automatic design system for press molds that utilizes 3D data in a seamless process from design to processing. By using 3D data to automatically output manufacturing information, we reduced the design man-hours to one-tenth of the conventional amount. [Overview] ■Challenges - Focus on small pressed parts - A wide variety of shape variations - Need to accommodate production of many varieties and variations ■Results - The mold design process was innovated, achieving significant reductions in man-hours - The design man-hours for molds were reduced to about one-tenth of the conventional amount - Human errors were eliminated, and rework was no longer necessary *For more details, please refer to the PDF document or feel free to contact us.

We would like to introduce a case where we undertook contract development. We received an inquiry from a customer who designs molds using commercially available 3D CAD, stating, "In order to request processing from external partners, it is necessary to create drawings for all mold components, but since there are 200 to 300 parts, a significant amount of labor is required for drawing creation." In response, we developed a system that automatically generates various dimensions for the unfolded drawings created in 3D CAD. To enable efficient adjustment of dimensions, we also prepared a separate tool for dimension editing. [Challenges] ■ A significant amount of labor was required for drawing creation. ■ We wanted designers to use their labor for other value-added tasks. ■ Rework occurred due to mistakes in entering dimension tolerances and omissions in dimension entries. *For more details, please refer to the PDF document or feel free to contact us.

We would like to introduce a case where we undertook commissioned development. In this case, we faced challenges not only in responding to the chronic shortage of design man-hours due to the increase in the number of estimates but also in addressing the growing customer demands, such as "the large-scale and complexity of projects leading to large amounts of data," "the increase in design man-hours due to the large-scale and complexity of projects," and "the enhancement of assembly services." To provide assembly services while addressing the large-scale and complexity of projects, we examined systems aimed at optimizing the entire process and reducing the man-hours required for the entire process from design to manufacturing data creation. [Challenges] ■ Large-scale data due to the large-scale and complexity of projects ■ Increase in design man-hours due to the large-scale and complexity of projects ■ Enhancement of assembly services *Please feel free to contact us for more details.

When exchanging CAD data with business partners, it is important to pay attention to the differences in the types and versions of CAD being used. If you do not have the CAD that corresponds to the format of the data received from your partner, you will not be able to open the data as is. Furthermore, even if the format is compatible, inconsistencies may occur, such as surfaces being divided into finer segments when loaded. In such cases, it is necessary to use translator software to convert the data into a readable format or to correct (heal) inconsistencies within the CAD software. spGate is a powerful software that supports data conversion and correction between CAD software. It supports a wide range of formats as standard, so there is no need to purchase expensive additional options to accommodate multiple business partners. Additionally, enhanced healing features improve conversion quality and significantly reduce correction work. We have introduced examples of cases where spGate was implemented to solve data transfer challenges on the following page. Please take a look.

Nikken Lease Industry Co., Ltd., a leading company in the construction materials leasing and rental industry, aims to achieve high-quality construction in terms of safety, cost, and efficiency by providing comprehensive support for the entire process from "point cloud data acquisition → model creation → temporary planning → scaffolding work." Conventional BIM tools could not handle point cloud data, and existing software made it difficult to achieve the intended modeling, resulting in challenging workflows. Therefore, we introduced "ClassNK-PEERLESS," which allows for easy modeling of any subject and quick mastery of operations. By combining manual functions, we enabled detailed modeling even for complex structures, allowing for a level of detailed temporary planning that was previously deemed unattainable. This significantly enhanced customer satisfaction. Currently, we are handling point cloud processing with a small team, but we aim to build a specialized team that can manage this across our nationwide locations and standardize point cloud modeling. [Implementation Results] - Achieved detailed 3D modeling even for complex existing structures, improving the level of temporary planning. Enhanced visual effects as a pre-construction image!

In the renovation of manufacturing equipment, an accurate 3D model of existing equipment is essential for efficiency. However, accurately understanding the current equipment poses a significant challenge that requires time and costs. ClassNK-PEERLESS, which can create 3D models from point cloud data obtained by 3D laser scanners in a short time, addresses this challenge. 【Use Cases】 - Optimization of maintenance planning through 3D modeling of existing equipment - Simulation during renovation and layout changes - Diagnosis of equipment aging 【Benefits of Implementation】 - More accurate understanding of the current situation using 3D models - Increased efficiency in maintenance work - Reduction of time and costs in renovation and layout changes

We spoke with Cosmo Engineering Co., Ltd. about their utilization of "ClassNK-PEERLESS." The company was using a different point cloud processing software, but they decided to implement "ClassNK-PEERLESS" because it can reproduce point cloud data into highly accurate models, which became necessary as the number of modeling projects increased. They measure point cloud data using a 3D laser scanner, perform processing such as synthesis and weight reduction, and then incorporate it into "ClassNK-PEERLESS" for modeling and interference checks. [Case Overview] ■ Reason for Implementation: The ability to reproduce point cloud data into highly accurate models ■ Business Activities: Interference checks for existing modifications, changes to piping routes, and consideration of new equipment to be installed within buildings ■ Implementation Effects - Increased utilization of point clouds - Cost reduction in operations - Ability to indicate that a reproduction of approximately LOD300 is possible at the proposal stage *For more details, please download the PDF or feel free to contact us.

This is a case study from Nikken Lease Co., Ltd., which has been working on BIM and point cloud utilization for over 10 years as a professional in temporary scaffolding and support construction planning. The key factor for adopting "ClassNK-PEERLESS" was its ease of modeling for any subject. In renovation work on existing buildings, there are often very few design drawings from when they were originally constructed. By converting the current state into point cloud data and using it as a basis for temporary planning, we are able to prevent oversights. [Case Overview] ■ Key factor for adoption: Ease of modeling for any subject ■ Results: A section that took 4 days to model at that time can now be completed in about 2 days ■ Request: To respond to the increasing demand for point cloud data utilization, we plan to establish a specialized point cloud team *For more details, please download the PDF or feel free to contact us.

We spoke with Automize Lab Inc. about how to utilize "spScan" for the installation of equipment on existing manual sluice gate facilities. When installing equipment on-site, it is essential to accurately understand the site conditions. Previously, dimensions were measured manually, but this lacked accuracy and resulted in many reworks. After comparing several reverse software options, we decided to adopt "spScan." The deciding factor was its ability to create freeform surfaces, allowing for the creation of shapes that closely resemble the actual object. 【Case Overview】 ■ Issue: Lack of accuracy in dimension measurement due to manual measurements, resulting in many reworks. ■ Reason for Selection: The ability to create freeform surfaces that closely resemble the actual object. *For more details, please download the PDF or feel free to contact us.

We spoke with the Mold Division of Higashi Ko Industrial Co., Ltd. about the utilization of "spScan." Initially, we planned to introduce only a three-dimensional measuring machine for precision measurement of the press die panels, but upon the recommendation of Tokyo Boeki Techno System, the supplier of the measuring machine, we decided to implement "spScan." By introducing "spScan," it has become possible to create CAD data from molds after manual adjustments, making it easier to recreate damaged parts. [Case Overview] ■ Reason for Selection: Ability to model 3D shapes without reproducibility issues; compatibility with the CAD/CAM software "Cimatron" was not a problem. ■ Utilization Status: Utilizing the reverse function for repairing damaged molds and recreating parts. ■ Effect: Reduced risk of re-damage due to excessive repairs, maintaining a stable mass production system. *For more details, please download the PDF or feel free to contact us.

We spoke with Takagi Corporation about how our inspection software "spGauge" is utilized in their inspection operations during product development. To improve the efficiency of inspection operations, "spGauge" was introduced in 2013 along with an arm-type non-contact laser scanner. Since then, additional licenses have been added to strengthen inspection operations, and it has been continuously used for many years. The alignment of product CAD data and measurement point cloud data is crucial, and the presence of a specified alignment function led to the decision to implement "spGauge." 【Case Summary】 ■ Implementation Period: Introduced in 2013 along with the arm-type non-contact laser scanner ■ Reason for Implementation: The presence of a specified alignment function ■ Utilization Content: Product inspection using detailed alignment functions ■ Example of Use: Inspection of resin parts for watering products *For more details, please download the PDF or feel free to contact us.

We spoke with Okayaya Sangyo Co., Ltd. about the utilization of our product "spGauge." "spGauge" is a non-contact 3D scanner inspection tool that compares point cloud data measured with CAD data, and it is used in the inspection of press molds and press panels. It is equipped with an alignment function that reflects the demands of users in the press industry, which was the reason for its introduction, as it allows for alignment that meets specific purposes. 【Utilization Status】 ■ Used for aligning point clouds of press panel measurements ■ Used to evaluate the shape consistency between press forming simulation (CAE) analysis results and panel measurement point clouds ■ Used for evaluating the thickness of press panels ■ Utilizes AI position inspection functions for spot welding position inspection *For more details, please download the PDF or feel free to contact us.

We spoke with Daikyo Seiki Co., Ltd. about the utilization of "spGate-Auto-Batch" (data conversion server system). In-house CAD data conversion was using multiple systems by department, leading to an increase in conversion work hours, longer waiting times, and various issues such as surface problems. Since the introduction of "spGate-Auto-Batch," conversion requests can be made at any time, eliminating unnecessary waiting times and allowing for more focus on pure design, inspection, and model modification tasks. 【Case Overview】 ■ Challenge: The coexistence of multiple conversion systems led to increased conversion work hours and longer waiting times. ■ Introduced Product: spGate-Auto-Batch (data conversion server system) ■ Effect: Eliminated unnecessary waiting times, enabling focus on pure design, inspection, and model modification tasks. ■ Effect: Contributed to the optimization of data conversion in the company's ongoing DX initiatives. *For more details, please download the PDF or feel free to contact us.

We spoke with the Business Planning Office and the Technical Department of Mighty Mizutani Co., Ltd. about the usage of "spGate." The introduction of "spGate" was prompted by the end of product support for CaelumIII, which had been receiving CATIA data, at the end of 2019. We searched online for a new method to receive CATIA data and found "spGate." Due to frequent design changes from our clients, we use the shape comparison function almost daily. Previously, we visually checked two models by overlaying them in CAD, but this function has eliminated any oversights. [Case Summary] - Reason for Introduction: Searched for a method to receive CATIA data due to the end of product support for CaelumIII. - Deciding Factor: The fact that cfio and gmd files are all included as standard in addition to CATIA data. - Utilization: Using the shape comparison function to check client design changes almost daily. - Effect: A significant reduction in requests for corrections to other departments, leading to substantial labor savings. *For more details, please download the PDF or feel free to contact us.

This document summarizes case studies of the dedicated reverse engineering tool "spScan," which allows for the easy creation of NURBS surfaces (CAD surface composition) that are manageable in CAD/CAM/CAE from point cloud data. It includes detailed examples of initiatives in 3D data support services, 3D technology contract services, and the production of press panels for supplies. This is a reference book worth reading, so please take a look. [Featured Case Studies (partial)] ■ Seiro Japan Co., Ltd. ■ Word Giken Co., Ltd. ■ Apex Co., Ltd. ■ Okayama Industry Co., Ltd. ■ Matsuda Model Co., Ltd. *For more details, please download the PDF or feel free to contact us.