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  2. Manufacturing and processing contract
  3. 三昌製作所
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Manufacturing and processing contract
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三昌製作所

addressKyoto/Minami-ku, Kyoto-shi/304 Iwanohonmachi, Kamitobakubo
phone075-691-7788
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last updated:Sep 08, 2022
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Do you have any concerns about prototyping and press processing with copper materials and copper alloys?

For copper-based processed products, please leave it to us if you want to arrange everything from surface treatment to resin molding processing, or if you want to select and arrange surface treatments suitable for your application!

Mansho Manufacturing Co., Ltd. is a company that specializes in mold design and production, press and leveling processing, cleaning, and plating processing (management). We propose solutions tailored to your needs, including structural and shape considerations for cost reduction, as well as treatments for specific characteristics and complex shapes. We respond to various concerns and requests regarding prototype and press processing using copper and copper alloy materials. Please feel free to contact us. 【We solve the following concerns】 ■ I want to intentionally add warping to the product. ■ I would like support from prototype to mass production for small lot production. ■ I want to select and arrange surface treatments (plating) suitable for the application. ■ I want to arrange everything from surface treatment (plating, etc.) to resin molding processing for copper-based processed products. *For more details, please refer to the PDF document or feel free to contact us.

  • Processing Contract

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Power Module: A must-see for resin molding manufacturers! We can accommodate as long as we have the drawings.

With over 60 years of experience, we specialize in complex and three-dimensional shapes related to power modules! We have a track record of collaboration with major companies and can also accommodate prototypes.

Our company has reached its 60th anniversary, gaining many years of experience and a great deal of trust. We specialize in complex and three-dimensional shapes related to power modules. Please feel free to consult with us. We have a comprehensive management system in place for handling everything from materials and processing to plating. We respond to requirements based on usage characteristics, including appearance shape, dimensional accuracy, solder wetting properties, and bonding properties. 【Features】 ■ Skilled in complex and three-dimensional shapes ■ A comprehensive management system for handling everything from materials and processing to plating *For more details, please refer to the PDF document or feel free to contact us.

  • Processing Contract

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Heat sink

The coil material for the heat sink can be continuously processed up to a thickness of 5mm by adopting a progressive die! If you want to reduce costs and shorten delivery times, please feel free to consult with us.

The heat dissipation plate, known as a "heat sink," is primarily a metal "heat dissipation plate" that functions to transfer heat generated within semiconductor devices to the surrounding fluid (gas or liquid) to dissipate that heat. It is also capable of absorbing heat generated inside the semiconductor. Our company has 60 years of experience and has solved various challenges for our customers. We can accommodate micron-level flatness and specified warp processing, as well as resist baked printing. Please feel free to consult with us. 【Features】 ■ High dimensional and hole pitch accuracy due to precision total extraction molds ■ Continuous processing of coil materials up to a thickness of 5mm by adopting progressive molds ■ UV printing adopted ■ Capability for micron-level flatness and specified warp processing ■ Also supports resist baked printing *For more details, please refer to the PDF materials or feel free to contact us.

  • Processing Contract

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Semiconductor heat dissipation substrate for the purpose of heat release and absorption [heat sink]

The coil material for the heat sink can be continuously processed up to a thickness of 5mm by adopting a progressive die! This contributes to lower costs and shorter delivery times. Please feel free to consult with us.

Our company handles heat sinks (base plates). Thanks to precision progressive dies, the dimensional accuracy of the outer shape and hole pitch has greatly improved, resulting in significantly enhanced finish quality on both the edge and shear surfaces. The coil material can be continuously processed up to a thickness of 5mm due to the adoption of progressive dies, contributing to lower costs and shorter delivery times. We utilize UV printing. In addition to micron-level flatness and specified warp processing, we also support resist baked printing. 【Features】 ■ High dimensional accuracy of the outer shape and hole pitch due to precision progressive dies ■ Continuous processing of coil material up to a thickness of 5mm through the use of progressive dies ■ Adoption of UV printing ■ Capability for micron-level flatness and specified warp processing ■ Support for resist baked printing *For more details, please refer to the PDF document or feel free to contact us.

  • Processing Contract

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Bus bar electrode terminal with a thickness of 0.5mm to 5mm is processable.

With over 60 years of experience, leave the complex and three-dimensional shapes of busbars to us! We have a track record of collaboration with major companies and can also accommodate prototype requests.

Our company has reached its 60th anniversary, gaining many years of achievements and a great deal of trust. We are confident in our busbars. We excel in complex and three-dimensional shapes, so please feel free to consult with us. We have a comprehensive handling and management system in place, from materials and processing to plating. We respond to requirements based on usage characteristics, including not only appearance and dimensional accuracy but also solder wetting properties and bonding characteristics. 【Features】 ■ Skilled in complex and three-dimensional shapes ■ Comprehensive handling and management system from materials and processing to plating *For more details, please refer to the PDF document or feel free to contact us.

  • Processing Contract

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Power module can be processed with a thickness of 0.5mm to 5mm.

With over 60 years of experience, you can trust us with complex and three-dimensional shapes related to power modules! We have a track record of collaboration with major companies, and prototype support is also available.

Our company has reached its 60th anniversary and has gained many years of achievements and trust. We are confident in our power modules. We excel in complex and three-dimensional shapes, so please feel free to consult with us. We have a comprehensive management system for handling everything from materials and processing to plating. We meet requirements based on usage characteristics, including appearance shape, dimensional accuracy, solder wetting properties, and bonding properties. 【Features】 ■ Skilled in complex and three-dimensional shapes ■ Comprehensive management system for handling from materials and processing to plating *For more details, please refer to the PDF document or feel free to contact us.

  • Processing Contract

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Electrode terminal

Leave complex and three-dimensional shapes to us! We have a comprehensive management system for materials, processing, and plating.

Our company handles "electrode terminals." We excel in complex and three-dimensional shapes. We have a comprehensive handling management system from materials and processing to plating. 【Features】 ■ We excel in complex and three-dimensional shapes. ■ We have a comprehensive handling management system from materials and processing to plating. *For more details, please refer to the PDF document or feel free to contact us.

  • Processing Contract

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Semiconductor heat dissipation substrate for the purpose of exothermic and endothermic processes - Base plate [Heat sink]

Adoption of precision total extraction mold! High accuracy in outer shape and hole pitch, improved finish on the burr surface and shear surface!

We handle "base plates" and "heat sinks." Thanks to our precision progressive dies, the accuracy of the outer shape and hole pitch has significantly improved, resulting in enhanced finish quality on both the edge and shear surfaces. With the adoption of progressive dies for coil materials, continuous processing is possible for thicknesses up to 5mm, contributing to lower costs and shorter delivery times. We also utilize UV printing. Additionally, we can accommodate micron-level flatness and specified warp processing, as well as resist baked printing. 【Features】 ■ High accuracy of outer shape and hole pitch due to precision progressive dies ■ Continuous processing of coil materials up to 5mm thickness with the use of progressive dies ■ Adoption of UV printing ■ Capability for micron-level flatness and specified warp processing ■ Support for resist baked printing *For more details, please refer to the PDF document or feel free to contact us.

  • Processing Contract

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Precision electrode terminal / heat spreader

From small-scale prototypes to mass production! We respond to requirements based on usage characteristics such as solder wetting properties!

Our company handles "Precision Electrode Terminals / Heat Spreaders." We respond to requirements based on usage characteristics, including appearance shape, dimensional accuracy, solder wetting properties, and bonding properties. We cater to needs ranging from small-scale prototypes to mass production. We specialize in processing copper and copper alloys with thicknesses ranging from approximately 0.2 mm to 2.0 mm. 【Features】 ■ We meet requirements based on usage characteristics, including appearance shape, dimensional accuracy, solder wetting properties, and bonding properties. ■ We can respond to needs from small-scale prototypes to mass production. ■ We specialize in processing copper and copper alloys with thicknesses ranging from approximately 0.2 mm to 2.0 mm. *For more details, please refer to the PDF document or feel free to contact us.

  • Processing Contract

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Case/Frame

Achieve beautifully finished product molding! Special processing such as cross-sections, stripes, and plating is also possible!

Our company handles "cases/frames." We can also accommodate insert and outsert processes. Thanks to the progressive stamping - plating - progressive stamping process, we are able to perform special processing such as cross-sections, stripes, and plating. By managing many manufacturing processes comprehensively, we respond to needs with not only high quality but also flexible delivery times. 【Features】 ■ Flat correction using a special leveler ■ Achieving beautifully finished products under thorough scratch and defect management ■ Enabling special processing such as cross-sections, stripes, and plating ■ Comprehensive management of many manufacturing processes ■ Responding to needs with high quality and flexible delivery times *For more details, please refer to the PDF materials or feel free to contact us.

  • Processing Contract

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Design and manufacturing of base plates and electrode terminals.

"Base plates, precision electrode terminals, case and frame manufacturing case studies presentation" We possess everything from mold manufacturing to cleaning and inspection equipment. We offer a comprehensive proposal.

We offer "base plates," "precision electrode terminals," and "cases/frames" that have dramatically improved the finish of the die surface and shear surface. By adopting progressive die technology, we can continuously process coil materials up to a thickness of 5mm, contributing to lower costs and shorter delivery times. Additionally, we accommodate flatness in microns and specified warping, as well as resist baking printing. 【Examples of Products】 ■ Base Plates ■ Electrode Terminals ■ Precision Electrode Terminals ■ Heat Spreaders ■ Cases/Frames *For more details on manufacturing examples, please download the PDF or feel free to contact us.

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