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【Common Challenges for Customers】 - Due to the wood shock, there is a shortage of wood materials, resulting in the inability to receive packaging materials such as wooden boxes and wooden pallets, which prevents product shipments. - There is a need to comply with decarbonization, CO2 reduction, carbon neutrality, SDGs, and Scope 3. 【Solutions to the Challenges】 ★ Wooden pallets → Cardboard pallets ★ Wooden boxes → All cardboard heavy-duty packaging *We have extensive experience in design contests and are well-versed in the necessary know-how. This catalog addresses customer requests such as: ◆ Four-way entry ◆ Desire to use electric foot-operated forklifts ◆ Aim to create high-strength pallets that can be reused to some extent ◆ Concerns due to past experiences where foot beams (supports) detached from other companies' cardboard pallets. This is a case study of cardboard pallets (Navi Pallet) that resolves these customer requests. It serves as a reference for the introduction of cardboard pallets, so please download for more detailed information.
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Free membership registration◆Transitioning from wooden boxes to all cardboard packaging (SDGs compliant) - Reduction of CO2 emissions (assisting in achieving carbon neutrality) - No need for nails (simplifying unpacking) ◆Additionally, adapting to a stackable design suitable for export containers - Increased loading efficiency! - Improved transportation efficiency! ◆Enabling four-layer stacking for items weighing approximately 200 kg Is the strength and safety ensured with all cardboard? This concern can be resolved with the reinforced cardboard "Naviace." ★For detailed case materials, please download from below★ 【Main Improvements】 ■Transitioning from wooden box plywood cases, wooden fumigation pallets, and wooden beams to all cardboard, as well as converting from other materials like plastic pallets and steel cases (addressing wood shock and reducing plastic use) ■Improving environmental issues (carbon neutrality, Scope 3, decarbonization, CO2 reduction, etc.) ■Reduction of cubic meters (improving logistics transportation, storage efficiency, and resolving export container shortages) ■Anyone can pack and unpack (improving work efficiency, productivity, and waste reduction, etc.) ■Enhancing corporate image (ESG investment measures, CSR measures, addressing Scope 3)
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Free membership registration[Development Background] Special films and metal foils (such as copper and aluminum foils) are generally not allowed to be bottomed out in order to protect the contents, and are packaged and transported in a suspended state with the axes held by supports on both sides. Therefore, they are often packaged in sturdy wooden boxes, steel cases, or boxes made from a combination of different materials. Using reinforced cardboard "Naviace" and reinforced cardboard pallets "Navipallet," we aimed to design packaging materials that were previously thought impossible to be made entirely of cardboard, utilizing our design capabilities. Development period: 3 years. After repeated trials and errors, we finally achieved it. ★ We spare no effort in solving social issues and our customers' challenges ★ In our company, which has such a corporate culture, would you like to work together to solve your challenges? ↓ For more details, please contact us or download the catalog ↓
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Free membership registrationNot only due to the wood shock, but also because of Russia's invasion of Ukraine, the "wood shortage" and "price surge" are accelerating. Due to the supply shortage and rising prices, there is a situation where wood for making wooden pallets and wooden boxes is not coming in, leading to the inability to ship products. We will solve these challenges with the use of the specially reinforced cardboard "Naviace," through cardboard pallets "Navipallet" and "Navipallet with heavy goods packaging"! ★ Wooden pallets... Cardboard pallet "Navipallet" ★ Wooden boxes... All cardboard "Navipallet with heavy goods packaging" By using these, we can achieve not only a response to the wood shock but also: 1. Addressing carbon neutrality and SDGs/CO2 reduction 2. Responding to rising logistics costs *We have a wide range of design contest awards, and we are well-versed in the necessary know-how for this. ★ We would appreciate it if you could download for more details ★
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Free membership registration**Main Packable Products Related to Electric Vehicles** - Motor - Transformer - Inverter - Lithium-ion battery materials - Semiconductor materials - Electric oil pump - Steering - Transmission - Compressor - Automotive seats - DC/DC converter - Electric lamps - Other electrical components Packaging for heavy products such as these! **Main Improvements** - Transitioning to all cardboard from other materials such as wooden box plywood cases, wooden fumigated pallets, wooden beams, corrugated cardboard, plastic resin pallets, and steel cases (to address wood shock and reduce plastic use) - Improvement of environmental issues (carbon neutrality, Scope 3, decarbonization and CO2 reduction, etc.) - Reduction of cubic meters (improvement of logistics transport, storage efficiency, resolution of export container shortages) - Packaging and unpacking accessible to anyone (improvement of work efficiency, productivity, and waste reduction, etc.) - Enhancement of corporate image (ESG investment measures, CSR measures, response to Scope 3) *For more details, please refer to the PDF document or feel free to contact us.*
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Free membership registrationBy packaging the products that were individually packed in cardboard cases into a reinforced cardboard "Navi Palette Collective Packaging" (large box), it becomes possible to bundle and package the products as they are. By doing so, it leads to various benefits, including: ☆ Reduction in the number of personnel required for packaging ☆ Reduction in the number of trucks needed, etc. In addition to the above, there are various other advantages! ★ For more detailed information, please download the materials below ★ Our sales representatives will visit to propose further detailed materials and case studies. Please feel free to contact us. 【Benefits of Reinforced Cardboard "Navi Ace"】 ■ Complete cardboard conversion from other materials such as wooden box plywood cases, plastic pallets, and steel cases (response to wood shock and plastic reduction) ■ Improvement of environmental issues (carbon neutrality, Scope 3, decarbonization CO2 reduction, etc.) ■ Reduction in cubic meters (improvement in logistics transportation, improvement in storage efficiency, resolution of export container shortages) ■ Anyone can package and unpack (improvement in work efficiency, productivity improvement, waste reduction, SDGs work style reform, etc.) ■ Enhancement of corporate image (ESG investment measures, etc.)
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Free membership registrationDate: September 13 (Tuesday) to September 16 (Friday), 2022, 10:00 AM to 5:00 PM Venue: Tokyo Big Sight, East Halls 1-8 Booth Number: 3-311 (We will be exhibiting with our group company "Navis") [We invite you to see our proposed ESG promotion activities and social contribution activities in person] - I don't know what to do regarding SDGs and carbon neutrality. - I don't know how to achieve white logistics. - I am struggling with how to respond to rising logistics costs, truck shortages, and a lack of logistics personnel. - I have concerns about the stable supply of packaging materials due to impacts like the wood shock. - What does it mean to balance total logistics cost reduction and carbon neutrality? - What can be done by converting materials like wood and plastic into reinforced cardboard "Naviease"? - Why is cardboard good for the environment? - I've heard of it, but I've never actually seen it. - I want to consider it after seeing it once. In response to such requests, we will finally exhibit at the International Comprehensive Logistics Exhibition! (For more details on what challenges we can solve, please refer to the basic information below) ★ You can also download the informational materials from below ★ (Reservations are also accepted)
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Free membership registrationNot only the wood shock, but also Russia's invasion of Ukraine is accelerating the "wood shortage" and "price surge." Due to supply shortages and rising prices, wood for making wooden pallets and wooden boxes is not coming in, leading to situations where product shipments cannot be made. We will solve these challenges with cardboard pallets "Navi Pallet" and "Navi Pallet with Heavy Goods Packaging" using the specially reinforced cardboard "Navi Ace"! ★ Wooden pallets... Cardboard pallets "Navi Pallet" ★ Wooden boxes... All cardboard "Navi Pallet with Heavy Goods Packaging" By using these, we can achieve not only a response to the wood shock but also: 1. Addressing carbon neutrality, SDGs, and CO2 reduction 2. Responding to rising logistics costs *We have a wide range of design contest awards, and we are well-versed in the necessary know-how for this. ★ We would appreciate it if you could download for more details ★
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Free membership registration"We must engage in initiatives for carbon neutrality and the SDGs, but we don't know what to focus on." Many customers are troubled by such issues. In this context, we would like to introduce a case that our company has proposed! 【Proposal】 Reduction of CO2 emissions by converting plastic pallets to cardboard pallets, "Navi Pallet." 【Improvement Effects】 1. CO2 reduction effects through material substitution. 2. CO2 reduction effects through logistics optimization via custom design. Since it is quite difficult to quantify the logistics optimization aspect, we have mainly included examples focusing on the CO2 reduction effects from material substitution. ★ For more details, please download and view the catalog ★ *We have 50 years of experience in creating cardboard pallets. Please refer to a separate document for information regarding safety and quality.
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Free membership registrationOur company has a wealth of experience in environmental proposals. 【Our Approach to Promoting Carbon Neutrality】 1. Use materials with low life cycle CO2 emissions (LCA) for packaging. 2. Reduce the mass of packaging. 3. Minimize the volume of packaging. 【Environmental Characteristics of Naviace】 ◆ Compared to wood, plastic, and metal, it emits less CO2 from production to disposal (recycling). ◆ The material is lightweight, resulting in lower CO2 emissions during transportation. ◆ Easy to design and process, allowing for improved logistics efficiency through reduced volume, which can decrease CO2 emissions. → Thus, it can be said that it is an environmentally friendly material due to its material properties. 【The Relationship Between Carbon Neutrality and Total Logistics Cost Reduction】 Naviace's efforts to reduce environmental impact can simultaneously lead to cost reductions. ★ Reducing material weight directly contributes to lower material costs. ★ Improving logistics efficiency leads to reductions in shipping costs and packaging labor costs. → For these reasons, "carbon neutrality can achieve total logistics cost reduction"!! If you would like to know more details, we would appreciate it if you could download our materials.
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Free membership registrationReducing environmental impact with cardboard pallets, achieving SDGs goals! 【Specific Details】 - Significant reduction in carbon dioxide (CO2) emissions is possible. - Costs are more reasonable compared to export wooden fumigated pallets and plywood pallets. - Completely in-house production with mechanized production lines ensures reliable quality. - Prices and delivery times are less affected by international circumstances compared to wood (fully domestically produced). - Made of cardboard, the quality is more stable than wood. 【Reliable Quality】 Many may have concerns about quality, but our cardboard pallets: - Are produced by a long-established company with a wealth of experience and know-how since the 1970s. - Are designed according to the strength requirements of the specific products (completely custom-made). - Ensure stable quality through mechanization of the production line (and pricing as well). - Have a proven track record of deliveries to major companies. We hope this gives you peace of mind. ★ Please download detailed case materials from the link below ★ Since it is completely custom-made, we will assess whether "cardboarding" is feasible based on your situation. We would appreciate the opportunity to hear about your circumstances. Please feel free to contact us.
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Free membership registrationThe lightweight, strong, and environmentally friendly reinforced cardboard "Naviace" is used to create the cardboard pallet "Navipallet," which is effective in reducing CO2 emissions. By using materials with low CO2 emissions and optimizing the design with lightweight materials, we can reduce not only the CO2 emissions from the materials themselves but also the CO2 emissions during transportation. It is possible to reduce not only the transportation emissions under Scope 3 of the supply chain but also the GHG emissions during disposal. There have been many adoption cases by switching from packaging materials such as wooden pallets, plastic pallets, and steel pallets to Navipallets, as well as by enhancing transportation efficiency through improved design. We propose reductions in carbon dioxide emissions during logistics by changing packaging materials and transportation methods for companies working on carbon neutrality and decarbonization. We manufacture Navipallets using recyclable reinforced cardboard in-house. ◎ For more detailed information, please download and view the materials below ◎ Our sales representatives will visit to provide further detailed materials and case studies. Please feel free to contact us.
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Free membership registration■ Are you still using wooden pallets and wooden frame packaging? Packaging materials made of untreated wood can carry pests and diseases that may harm the importing country. To prevent this, over 80 countries worldwide require that disinfection and labeling in accordance with the international standard ISPM No. 15 "Regulations for Wood Packaging Material in International Trade" be conducted in the exporting country. ■ Cardboard pallets that do not require fumigation: "Navi Pallet" By using Navi Ace Co., Ltd.'s cardboard pallet "Navi Pallet," you can be free from wooden pallets and fumigation treatment! ■ A must-see for LCD, OLED-related material manufacturers Navi Ace Co., Ltd.'s roll/film suspended packaging boasts excellent strength and workability! The secret lies in its patented special structure (Patent No. 5493174). It can be used for various products in fields such as LCD components, metal foils, process paper, thin film rolls, and functional resins. There are numerous successful transitions from wooden pallets, wooden side panels, double-layer and triple-layer reinforced cardboard + wood packaging, iron frames, and steel containers. We propose "total logistics cost reduction" by converting returnable containers to one-way, reducing packaging material weight, decreasing packaging labor, improving loading efficiency, and reducing returnable management!
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Free membership registration■ Are you still using wooden pallets and wooden frame packaging? Packaging materials made of untreated wood can carry pests and diseases that may harm the importing country. To prevent this, over 80 countries worldwide require that disinfection, labeling, and other measures in accordance with the international standard ISPM No. 15 "Regulations for Wood Packaging Material in International Trade" be conducted in the exporting country. ■ Cardboard pallets that do not require fumigation: "Navi Pallet" By using Navi Ace Co., Ltd.'s cardboard pallet "Navi Pallet," you can be free from wooden pallets and fumigation treatment! ■ A must-see for LCD, OLED-related material manufacturers Navi Ace Co., Ltd.'s roll/film suspended packaging offers excellent strength and workability! The secret lies in its patented special structure (Patent No. 5493174). It can be used for various products in fields such as LCD components, metal foils, process papers, thin film rolls, and functional resins. There are numerous examples of switching from wooden pallets, wooden sideboards, double-layer and triple-layer reinforced cardboard + wood packaging, iron frames, and steel containers. We propose "total logistics cost reduction" by converting returnable containers to one-way, reducing packaging material weight, reducing packaging labor, improving loading efficiency, and minimizing returnable management.
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Free membership registrationCurrently, this is an improvement case from a company that relied on elderly silver workers for packaging tasks. The situation was that silver workers were assembling wooden pallets (wooden geta) using purchased timber. We received feedback that: - Securing personnel is difficult. - They wanted to minimize the use of wood considering environmental impact. Thus, we began the design process. [Reasons for not transitioning to cardboard] It seems that there had been a top-down goal of eliminating wood for some time, but they had not progressed to an all-cardboard solution. - Currently, products were fixed to the wooden geta with bolts. Since cardboard cannot be secured with bolts, they hesitated. - They could not find a cardboard manufacturer that could meet these requirements. [Improvements made] - No need for nails or bolts - Lightweight packaging - Elimination of label application (printing directly on the packaging) ↓ ↓ ↓ - Anyone can package - Simplified disposal for end-users (from industrial waste to recycled paper) - Reduced air freight costs and more. By replacing wood with cardboard, various benefits arise. ↓↓ For more details, please download the materials below and feel free to contact us. ↓↓
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Free membership registrationWhat is the reinforced cardboard "Naviace"? In discussions with customers, we received feedback such as, "If I had known, I would have understood its advantages, but initially, I couldn't tell how it differs from other cardboard." Indeed, the appearance of Naviace is the same as other cardboard, making it difficult to understand (and communicate) what is good about it and what benefits it offers. Therefore, we created materials using analytical methods like positioning maps to convey the information "as clearly as possible." Specifically, we focused on: - Heavyweight - Complexity - Demand for quality and aesthetics, among others. ★★ For more details, please download the materials below ★★ [Main Improvement Proposals for Reinforced Cardboard "Naviace"] ■ Environmental issue improvements (SDGs, carbon neutrality, Scope 3, decarbonization CO2 reduction, resolution of wood shock, etc.) ■ Reduction of cubic meters (improvements in logistics transportation, storage efficiency, resolution of export container shortages) ■ Anyone can pack and unpack (improvements in work efficiency, productivity, and disposability, etc.) ■ Enhancement of corporate image (ESG investment measures, CSR measures, response to Scope 3)
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Free membership registrationIn the introduction so far, I believe you have understood that the reinforced cardboard "Naviace" and "Navipalette" are environmentally friendly and contribute to reducing logistics costs. However, even though it is reinforced cardboard, there may be concerns regarding the safety and quality of converting wood and plastic into cardboard. Therefore, we have prepared materials to help alleviate such concerns. ★Please download the materials below for more details★ Our sales representatives will visit you to propose more detailed materials and case studies. Please feel free to contact us. 【Benefits of Reinforced Cardboard "Naviace"】 ■Complete cardboard conversion from other materials such as wooden boxes, plywood cases, resin plastic pallets, and steel cases (response to wood shock and reduction of plastic) ■Improvement of environmental issues (carbon neutrality, Scope 3, decarbonization CO2 reduction, etc.) ■Reduction of cubic meters (improvement of logistics transportation, improvement of storage efficiency, resolution of export container shortages) ■Anyone can pack and unpack (improvement of work efficiency, improvement of productivity, improvement of disposability, SDGs work style reform, etc.) ■Enhancement of corporate image (ESG investment measures, CSR measures, response to Scope 3)
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Free membership registration"When addressing environmental issues and the SDGs, it often results in increased costs." By using reinforced cardboard "Naviace," it is possible to achieve both decarbonization and cost reduction. 【Environmental characteristics of Naviace and the approach to cost reduction】 ◆ Compared to wood, plastic, and metal, it emits less CO2 from production to disposal (recycling). ◆ The material is lightweight, which also reduces CO2 emissions during transportation. ◆ Due to its ease of design and processing, it can improve logistics efficiency through volume reduction, thereby reducing CO2 emissions. → Thus, it is an environmentally friendly material due to its material characteristics. In other words... ★ The lightweight nature of the material directly leads to cost reduction as a material. ★ The ability to improve logistics efficiency results in reduced shipping costs and packaging labor costs. For these reasons, "carbon neutrality can achieve total logistics cost reduction." ↓ If you would like to know more details, please download the materials below ↓
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Free membership registrationThis document is a list of "Uses of Various Packaging Materials and Their Environmental Considerations." It includes various packaging materials such as paper bags, plastic bags, bubble wrap, expanded polystyrene, cardboard, plastic pallets, and wooden boxes. We present a table summarizing their recyclability and environmental considerations. Please feel free to download and take a look. 【Contents (partial)】 ■ Paper bags ■ Plastic bags ■ Bubble wrap ■ Expanded polystyrene ■ Cardboard ■ Plastic pallets ■ Wooden boxes *For more details, please refer to the PDF document or feel free to contact us.
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Free membership registrationProposal to improve wooden packaging with the special reinforced cardboard "Naviace"! Reduce air freight costs by decreasing packaging weight by 65%! Additionally: - Improved storage efficiency - No need for nails - Increased shipping quantity in sea containers - Stable supply 【What is Naviace?】 Naviace refers to a type of reinforced cardboard that is lighter and stronger than usual. Generally, logistics costs are said to be: - Packaging cost: 10% - Packing work, storage, and management costs: 30% - Transportation costs: 60% By reducing "logistics costs" and "packing work, storage, and management costs" rather than simply lowering packaging costs, users can experience many benefits. Furthermore, reducing transportation costs and labor hours contributes to CO2 reduction and improvement of labor conditions, supporting corporate sustainability and SDGs. ★★ For more detailed information, please download the materials below ★★ 【Main Improvement Contents】 ■ Complete cardboard conversion from other materials like wooden boxes ■ Environmental issue improvement (carbon neutrality, decarbonization) ■ Reduction of cubic meters (improvement in logistics transportation and storage efficiency) ■ Anyone can pack and unpack (production efficiency improvement, waste reduction) ■ Enhanced corporate image (ESG investment measures, CSR measures)
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Free membership registration★Revolutionary Reinforced Cardboard that Defies Conventional Wisdom★ - A load capacity of over 10 tons is required. There's no way that can be done with cardboard. - Complex shapes make cardboard packaging impossible. Wooden boxes are necessary. By using the highly processable reinforced cardboard "Naviace," we can solve such problems. 【Features of Reinforced Cardboard "Naviace"】 - Higher strength than regular cardboard - Superior processability compared to standard reinforced cardboard - Easy to design according to the contents and logistics conditions Of course, if the products are around 50 kg, we will design accordingly. Rest assured! ↓↓ For more details, please download the PDF below ↓↓
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Free membership registrationThis is a collection of case studies featuring successful examples of packaging and packing that have achieved cost reductions, such as "all cardboard packaging for motors," "all cardboard packaging for pianos," and "suspended packaging for large roll products." Please use this as a reference for reducing logistics costs. 【Featured Cases (partial introduction)】 ■ All cardboard packaging for motors ■ All cardboard packaging for pianos ■ Suspended packaging for large roll products ■ Packaging design for UN cartons and support for obtaining UN marks *Please view the PDF of the case study collection available for download. ~For more details, please feel free to contact us~
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Free membership registration■Are you facing any of these issues? - Struggling with the hassle of assembling vegetable shipping boxes - Wanting to seal without using boxers or tape for consumer distribution - Taking too much time for manual packing on the line - Wanting to stop lateral handling in the packing process and pack directly on the line We can solve these with the Navieace tape-less series! 【Benefits】 - Quick assembly - No expertise required. Anyone can do it easily - Reduction in material costs for tape *An initial cost for the wooden mold will be incurred (approximately 50,000 to 200,000 yen, varying by shape) Would you like to experience this easy assembly? We look forward to your inquiries. *Many patents and utility models obtained *For more details, please refer to the PDF materials or feel free to contact us.
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Free membership registration"The all-cardboard packaging for large copiers" is a successful case of packaging design for a 600kg heavy item "large copier" for Ricoh, which won the 2011 Japan Chamber of Commerce and Industry President's Award. It achieved a 54% reduction in packaging costs and a 63% reduction in packaging material weight, eliminating the need for sorting and disposal. [Before the improvement, there were the following issues] ■ We want to improve the packaging of a 600kg heavy item... ■ We are struggling due to localized loads with casters... ■ It is a precision machine and is vulnerable to shocks... ■ Unpacking requires unloading with casters... *Please refer to the PDF available for download for the effects and benefits after the improvement.
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Free membership registration"The improvement of automotive headlight packaging" is a successful case of packaging design for Honda Motor Co., Ltd. that won the Director-General's Award from the Manufacturing Industries Bureau of the Ministry of Economy, Trade and Industry in 2008. It achieved a 50% reduction in material usage per package, an annual reduction of 80 tons in cardboard usage, and CO2 reduction through compact design and improved transportation efficiency. [Before the improvement, the following requests were made] ■ Improved transportation efficiency ■ CO2 reduction ■ Simplification of packaging (reduction) ■ Compact design ■ Improved packaging workability *Please refer to the PDF available for download for information on the effects and benefits after the improvement.
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Free membership registrationThe 'Suspended Roll Product All Cardboard Packaging' is a successful packaging design case for Company N, which won the Logistics Award in 2008. Assembly is simple with just 6 steps! 【Other Features】 ■ All cardboard packaging for 700kg rolls suspended in mid-air ■ Tape-less design ■ Stackable in two layers, with a capacity of 42.2KN ■ 29% reduction in product excess space ■ Can be loaded in a 40-foot container in 2 rows x 9 columns *For the effects and benefits after improvements, please refer to the PDF available for download.
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Free membership registrationThe "Roll Product Hanging E-BOX" is a successful packaging design case for Nitto Denko, which won the Logistics Award in 2010. It achieved a loading efficiency increase of 1.8 times, a total logistics cost reduction of 55%, and a 57% reduction in CO2 emissions. [Before Improvement, the following requests were made] ■ Significant improvement in loading efficiency ■ Reduction of total logistics costs, including labor costs, packaging material costs, and transportation costs ■ Promotion of the "Green Design" concept and reduction of environmental impact *Please refer to the PDF available for download for details on the effects and benefits after improvement.
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Free membership registrationConventional packaging used wood, which required fumigation treatment for quarantine during export, and also necessitated disposal as waste. By switching from wooden pallets to all-cardboard packaging using reinforced cardboard "Naviace," we maintained strength while reducing CO2 emissions from packaging materials. The frame allowed for stacking, improving transport and storage efficiency, thereby reducing CO2 emissions. Additionally, we achieved a reduction in packaging materials and simplified operations, resulting in positive effects on four of the SDGs. 【Before improvements, we faced the following issues】 ■ The use of wood necessitated fumigation treatment, and in the destination countries, it had to be treated as industrial waste. ■ Due to the simple packaging, stacking was not possible, leading to only flat stacking during storage and transport. ■ Parts were packaged separately and sent together, posing a risk of damage or loss of the separate packaging boxes during overseas transport. *For details on the effects and benefits after improvements, please refer to the PDF available for download.
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Free membership registrationBy using Naviace Co., Ltd.'s reinforced cardboard "Naviace," you can be freed from using wooden pallets! For example, we can package items like this: a "piano." We received requests from instrument manufacturers saying, "Since other companies couldn't do it, we would like to ask you to help." After several years of testing and verification, we achieved all-cardboard packaging for pianos. 【Packaging Design Conditions】 ■ Weight: 300kg per unit ■ Delicate painted surface, no contact allowed ■ Storage: stacked in 3 layers ■ Equipped with casters, partial load Due to these characteristics, all-cardboard packaging was considered impossible. However, we cleared these issues with packaging design utilizing our "Naviace"! 【Results】 ■ Reduction in packaging material weight ■ Reduction in the number of parts ■ Reduction in workforce ■ Improved recyclability ■ Reduction in material costs ■ Reduction in total logistics costs By adopting the cardboard pallet "Navi Pallet," we achieved a significant reduction in total logistics costs. *For more details, please refer to the PDF document or feel free to contact us.
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Free membership registration★Attention users who are currently dissatisfied with the quality and cost of your reinforced cardboard★ Our unique reinforced cardboard "Naviace/Naviace Plus" has been supported by various industries since its inception. Revolutionize packaging and logistics with outstanding strength! The reinforced cardboard "Naviace/Naviace Plus" has a wealth of experience in switching from wood, resin, and other companies' reinforced cardboard. Our packaging design capabilities and reinforced cardboard achieve total logistics cost reduction. 【Features of Naviace】 ■ Compressive Strength - Over 60% increase compared to regular cardboard - Naviace's single (S) exhibits the strength of regular cardboard double (D) ■ Flat Compression Strength - More than twice the strength compared to regular cardboard ■ Variety of Cardboard Types - Five types available: AAF (10mm), ABF (8mm), AF (5mm), BF (3mm), CF (4mm) ■ Recyclable as cardboard waste 【Features of Naviace Plus】 ■ Achieves strength beyond Naviace! ■ Complete conversion from wood frames, steel, and plastic packaging to all cardboard is also possible! ■ An alternative to other companies' reinforced cardboard! ↓ Please download detailed case materials from the link below ↓
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Free membership registrationBy using Nabieace Co., Ltd.'s reinforced cardboard "Nabieace," you can package items like this. This time... a "large copier." 【Before Improvement】 ■ Thick plywood wooden pallet ■ Iron fixing materials for securing the main body ■ Cushioning with expanded polyethylene ■ Outer box made of cardboard 【Development Issues】 ■ The pallet is heavy, requiring improvement in packaging workability ■ Separation is necessary upon disposal ■ Weighs 600 kg ■ Localized load with casters ■ Vulnerable to impact due to being precision machinery ■ Unloading requires casters 【Results】 ■ Reduction in packaging material weight ■ Reduction in types and quantities of parts ■ Reduction in types of materials ■ Improved disposability ■ Improved recyclability ■ Reduction in material costs ■ Reduction in total logistics costs The adoption of the cardboard pallet "Nabipallet" has achieved a significant reduction in total logistics costs. *For more details, please download the materials from below.*
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Free membership registrationThis is an improvement case from a company that had been relying on elderly silver workers for packaging tasks. Currently, silver workers were assembling wooden pallets (wooden geta) using purchased lumber. We received feedback that: - Securing personnel is difficult. - Considering environmental impact, we would like to minimize the use of wood. Based on this, we began the design process. **Reasons for not transitioning to cardboard:** It seems that there had been a top-down goal to eliminate the use of wood for some time, but they had not progressed to an all-cardboard solution. - Currently, products were bolted to the wooden geta for fixation. Since cardboard cannot be secured with bolts, they hesitated. - They could not find a cardboard manufacturer that could meet such requests. **Improvements made:** - No need for nails or bolts. - Lightweight packaging. - Elimination of label application (printing directly on the packaging). ↓ ↓ ↓ - Anyone can package. - Simplified disposal for end-users (from industrial waste to recycled paper). - Reduction in air freight costs. And more. By replacing wood with cardboard, various benefits arise. ↓↓ For more details, please download the materials below and feel free to contact us. ↓↓
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Free membership registration★A must-see for those using fiber boxes made in Germany and France★ Would you like to create your original fiberboard boxes (double-sided cardboard)? Under the guidance of experienced staff, we will conduct a current situation analysis → packaging design → prototype → testing, and we will assist you in collaboration with customers in responding to the inspection services for hazardous material containers conducted by the General Incorporated Foundation, the Marine Equipment Inspection Association. ◆Custom-made products◆ 【Advantages】 - Proper packaging can be achieved for the product, allowing for appropriate strength design. - Since all materials are domestically sourced, they can be procured cheaply, quickly, and in the right quantities. - Flexible packaging design can improve container loading efficiency. 【Disadvantages】 - Inspection by the General Incorporated Foundation, the Japan Marine Equipment Inspection Association, is required. We will not only propose the advantages but also support the disadvantages to provide a total advantage. *For more details, please download the materials from below.*
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Free membership registration★Attention Users of Resin Sheet Pallets / Slip Sheets★ The cardboard sheet pallets / slip sheets made with "Navi Ace Plus" from Navi Ace Co., Ltd. are thin, space-saving, and lightweight, offering many features. Issues with returnable management such as complexity, shortages when needed, and high damage rates can be resolved with this solution! ■ Resin-made Standard Products 【Advantages】 - No initial costs - Resistant to water - Can be used for returnable operations 【Disadvantages】 - High cost - No customization available - Requires cleaning and inspection for reuse - Requires personnel/cost for returnable management ■ Navi Ace's Cardboard Sheet Pallets / Slip Sheets 【Advantages】 - Always new and hygienic, no cleaning or inspection needed - Customizable dimensions, shapes, and functionalities - Low cost - One-way use, so no personnel/cost needed for return management - Manufactured in-house, resulting in short delivery lead times 【Disadvantages】 - Vulnerable to water damage due to being paper-based *Please use a push-pull lift for handling with sheet pallets / slip sheets. ↓↓For more detailed information, please download the materials below↓↓
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Free membership registration◆Revolutionary Reinforced Cardboard "Naviace" that Overturns Conventional Wisdom◆ - Lower CO2 emissions compared to other materials - Higher recyclability than other materials - Superior workability compared to other materials *Other materials = wood, iron and steel, plastic resin, paper tubes, etc. This will assist your company's efforts in promoting SDGs and carbon neutrality!! ◆A new factory will be established in September 2023 in Itakura Town, Ora District, Gunma Prefecture◆ - Deliveries across the Kanto region will be smoother with the new location in northern Kanto - Doubling factory equipment will enable more stable supply - Deliveries to the Tohoku region, including Fukushima Prefecture, will also be possible ↓↓We would appreciate it if you could download the catalog for more details and consider it↓↓
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Free membership registrationAt Nabieace Co., Ltd., we propose "collective packaging" to reduce costs by transitioning from individual packaging to collective packaging for products such as automotive parts and roll products like films. When transporting multiple products simultaneously, collective packaging allows for compactness, standardization, reduction of packaging materials, improved workability, and enhanced transportation efficiency. Our examples of "collective packaging" improvements include automotive parts (starters), film roll products, and stacking chairs. For instance, the features of collective packaging for automotive parts starters include: - Cost reduction in packaging materials, mold costs, and modification costs through our unique "hammock packaging" - Reduction of storage space through standardization of components - Ability to cover multiple varieties with a single hammock pad - Ease of modifications during product renewals For other examples of collective packaging improvements, please download our various catalogs. *For more details, please refer to the PDF materials or feel free to contact us.*
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Free membership registrationIf you are considering the introduction of reinforced cardboard or cardboard pallets, please use this as a reference material for your implementation.
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Free membership registrationIn the 2021 Japan Packaging Contest, we won the "Large and Heavy Goods Packaging Division" award! With the mass production of battery parts at Kyocera, a packaging form that is easier to package and store became necessary. We also achieved a reduction in CO2 emissions, contributing to the realization of a sustainable society! 【Before Improvement】 - Used multiple auxiliary materials for packaging. → Increased material storage costs. - Not a standardized packaging form. → Increased packaging time due to reliance on workers. - Not compatible with the manufacturing line. → Increased personnel due to the need for setup work. 【Improvement Goals】 1. Standardization of parts 2. Efficiency in work processes 3. Adaptation to mass production 【After Improvement】 1. Reduced the number of packaging material types from 7 to 1 2. Consolidated packaging patterns into 3 forms 3. Improved workability with dimensions compatible with the manufacturing line 【Improvement Effects】 Workforce…60% reduction Standardization…80% reduction Packaging form…100% achieved Material weight/PL…50% reduction Annual CO2 emissions…65% reduction Total logistics costs…40% reduction *For more details, please refer to the PDF document or feel free to contact us.
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Free membership registrationIn the 2019 Japan Packaging Contest, we received the Japan Star Award "Minister of Economy, Trade and Industry Manufacturing Industry Bureau Director Award"! We successfully converted the wooden frame packaging used for heavy shipments at Daikin Industries into all cardboard! We achieved the long-standing challenge of "eliminating wood" that had persisted for 40 years! 【Before Improvement】 - All packaging used wood (fumigated products). - A dedicated craftsman was required for wooden frame assembly. - The aging and shortage of these dedicated craftsmen became a serious issue. 【Improvement Goals】 1. Make it a specification that anyone can handle. 2. Reduce the weight of wooden frame packaging. 3. Reduce total logistics costs. 【After Improvement】 1. All cardboard packaging (achieving ease of assembly, unpacking, and disposal). 2. Clear three-tier stacking. 3. Four-way entry pallets compatible with electric hand trucks. 【Improvement Effects】 Elimination of wood… 100% reduction Dedicated workers… 100% reduction Packaging time… 67% reduction Packaging material weight… 50% reduction Total cost… 20% reduction *For more details, please refer to the PDF document or feel free to contact us.
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Free membership registrationNot only due to the wood shock, but also because of Russia's invasion of Ukraine, the "wood shortage" and "price surge" are accelerating. Due to the supply shortage and rising prices, wood for making wooden pallets and wooden boxes is not coming in, leading to situations where product shipments cannot be made. We will solve these issues with cardboard pallets "Navi Palette" and "Navi Palette with Heavy Goods Packaging" using the specially reinforced cardboard "Navi Ace"! ★ Wooden pallets... Cardboard pallets "Navi Palette" ★ Wooden boxes... All cardboard "Navi Palette with Heavy Goods Packaging" By using these, we can achieve not only a response to the wood shock but also: 1. Addressing carbon neutrality and SDGs/CO2 reduction 2. Responding to rising logistics costs *We have a wide range of design contest awards, and we are well-versed in the necessary know-how for this. ★ We would appreciate it if you could download for more details ★
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Free membership registrationConsumer environmental awareness has increased, and it has become common to see the word "environment" in product and corporate PR. In the financial industry, "ESG investment," which incorporates environmental concepts as a measure for analyzing and evaluating corporate future potential and sustainability, has emerged, with an increase of $21 trillion in investment over the two years from 2016 to 2018, showing a significant growth rate of 4.2 times. Being an environmentally conscious company has become one of the indicators of corporate value. The Japanese government has taken the initiative to aim for decarbonization in order to achieve the "1.5°C Special Report." It has set a goal of reducing greenhouse gas emissions (90% of which are CO2) by 80% by 2050. The contribution of Japanese companies, which have high production volumes, is essential for achieving this goal. Our company, which manufactures unique reinforced cardboard, can assist in CO2 reduction in the following ways: □ Achieving decarbonization by using cardboard with low CO2 emissions during manufacturing and disposal compared to steel and plastic. □ Improving transportation efficiency and loading efficiency with custom specifications, thereby reducing CO2 emissions during transportation. We have numerous achievements in proposing improvements that consider the environment.
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Free membership registrationThe Japan Packaging Technology Association, a public interest incorporated association, hosted the 2020 Japan Packaging Contest, where among a total of 398 entries, the work submitted by Navias Co., Ltd., titled "Contributing to the Achievement of SDGs - All Cardboard Packaging for Self-Driving RC Power Sprayer," won the Large and Heavy Goods Division Award. Our company's packaging design capabilities optimize packaging and packing across various industries and have received high praise in contests as well. For more information on our past awards, please download our catalog. 【Overview】 ■ Work Title: Contributing to the Achievement of SDGs - All Cardboard Packaging for Self-Driving RC Power Sprayer ■ Award Name: Large and Heavy Goods Division Award ■ Features: - A laminated cardboard pallet with strength to support localized loads of four wheels (160kg) - A Navias sleeve with a strength of 2 tons - Reduction of parts boxes through innovative partition shapes - Easy wheel fixation that does not require skilled workers *For more details, please refer to the PDF materials or feel free to contact us.
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Free membership registrationThe "Film Roll Product Hanging Packaging" is a successful case of packaging design for Nitto Denko, which won the Logistics Award in 2017. By reducing the types of packaging materials and accommodating a variety of products, we were able to cover 26 different products with just three types of packaging materials! [Before Improvement, there were the following issues] ■ Before implementation, different packaging materials were used for each product. ■ The use of multiple types of packaging materials resulted in bulky storage space. ■ Some of the packaging materials used were not cardboard, which was harmful to the environment. *Please refer to the PDF available for download for information on the effects and benefits after improvement.
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Free membership registrationMany people believe that "eco-friendly products are expensive." In reality, there is a tendency for this to be true. As a result, even when trying to engage in SDGs aimed at reducing environmental impact, it can often be difficult to achieve desired outcomes, leaving one unsure of what to do. With our all-cardboard packaging (cardboard pallets, heavy goods packaging, collective packaging, functional packaging), we can offer benefits beyond just the environment, including: - "Reduction of CO2 emissions (achieving SDGs goals)" - "Improved productivity" - "Increased logistics efficiency" 【Examples】 - 90% reduction in CO2 emissions - 30% reduction in logistics costs due to increased transport efficiency - 30% reduction in packaging time due to improved work efficiency - 30% reduction in labor costs due to increased production efficiency *It should be noted that the packaging materials currently used may vary by customer, so these figures are not universally applicable. 【Other Benefits】 - Packaging can be done by anyone (including women and the elderly) - Easier unpacking during recalls or re-inspections - Company logos can be printed, enhancing advertising effectiveness and brand image - If shipping labels are printed, there is no need to stick them on separately Since it is completely custom-made, we design according to the customer's usage conditions and requirements.
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Free membership registration【Concerns】 - Shortage of part-time workers and personnel - Frequent sudden increases in production, wanting to improve production efficiency - Bottlenecks in the packaging process We will solve these concerns with our design! 【Basic Specifications】 We will prepare large cardboard pallet cases (with dividers) and package everything together in them. 【Benefits】 Significant reduction in production costs and improved efficiency! - Reduction in packaging time (20 minutes → 10 minutes) - Reduction in the number of required workers (5 people → 2 people) 【Quality】 Stable quality can be provided through complete in-house production, domestic manufacturing, and mechanization. 【Drawbacks】 To ensure product safety, we will need some time for design. ↓↓ For more detailed information, please download the materials below ↓↓ 【Main Improvements】 ■ Transition from other materials like wooden boxes to all cardboard (response to wood shock and plastic reduction) ■ Improvement of environmental issues (carbon neutrality, Scope 3, decarbonization CO2 reduction, etc.) ■ Reduction in cubic meters (improvement in logistics transportation, improvement in storage efficiency, resolution of export container shortages) ■ Anyone can package and unpack (improvement in work efficiency, improvement in productivity, improvement in disposability, etc.) ■ Enhancement of corporate image (ESG investment measures, CSR measures, response to Scope 3)
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