山本産業 List of Products and Services

■Special pile + urethane * Special piles include metal fibers, hollow water-conducting fibers, conductive fibers, etc. * A combination of resin and laminates allows for the production of various unique composite materials. * All can be produced in wide and long lengths of 2 to 4 meters. For more details, please refer to the PDF document or feel free to contact us.

• Resin processing machine

■Waterproof Mat (Woven Fabric + PE (Polyethylene) Laminate) - Ensures waterproofing by laminating PE (Polyethylene) resin onto water-repellent woven fabric. - Width of 2m, total thickness of 6mm (PE laminate thickness 1mm). - Applications: Kitchen mats, bath mats, etc.

• Resin processing machine

■Soundproof flooring material (woven fabric + PVC (polyvinyl chloride) + non-woven fabric) - A composite material with excellent soundproofing properties is formed by layering woven fabric and non-woven fabric with PVC. - Achieves lightweight floor impact sound level LL35, with impact absorption performance (G value) of approximately 80. - Width of 2m, total thickness of 10mm (PVC thickness of 4mm). - Proven results: soundproof flooring material used in collective housing, apartments, etc. (significantly reduces children's footsteps and living sounds).

• Resin processing machine

■Woven Fabric Tile Carpet (50cm square) (Woven Fabric + PVC (Polyvinyl Chloride)) - PVC (Polyvinyl Chloride) is adhered to the back of the woven fabric at 4-6 kg/m². By applying a certain weight, stability as flooring material is ensured even after being cut into 50cm square tiles. - Maximum width of 2m (cut into 50cm squares in the final process), total thickness of 6mm (PVC thickness approximately 4mm). - Track record: Tile carpets for hotels, offices, etc.

• Resin processing machine

Oil-absorbent mats, etc. in factories and warehouses Oil-absorbent mat (non-woven fabric + PE (polyethylene) sheet + non-woven fabric) - Two types of non-woven fabric are laminated with a PE (polyethylene) sheet, ensuring different functions on each side. - Maximum width of 2m, total thickness of 3mm (PE laminate thickness of 1mm).

• Resin processing machine

Car waterproof option mat Waterproof mat (non-woven fabric + PE (polyethylene) sheet) - Ensures waterproofing by laminating non-woven fabric and PE (polyethylene) resin sheet - Width of 2m, total thickness of 6mm (PE laminate thickness 1mm)

• Resin processing machine

Car floor mats, trunk mats, etc. Heat-formed mats (non-woven fabric + PE (polyethylene) sheet) - Composite of non-woven fabric and PE (polyethylene) sheet. Allows for heat forming in the later process. - Maximum width of 2m, total thickness of 2mm (PE laminate thickness of 1mm).

• Resin processing machine

■Paper + PE (polyethylene sheet) + non-woven fabric, etc. We manufacture composite materials such as carpets, mats, artificial turf, flooring materials, and construction and civil engineering materials. We have transactions with various industries, including interior design, sports and amusement, automotive, railways, aviation, daily necessities, and construction and civil engineering, and we possess multiple lines capable of producing a wide range of composite materials in large widths and lengths. By utilizing these facilities, we can develop and mass-produce various metal foil composite materials through a free combination of metal foils and resins or laminated materials. We can achieve widths of up to 2 to 4 meters.

• Resin processing machine

■Paper + PE (Polyethylene Sheet) We manufacture composite materials such as carpets, mats, artificial turf, flooring materials, and construction and civil engineering materials. We have transactions with various industries, including interior design, sports and amusement, automotive, railway, aviation, daily necessities, and construction and civil engineering, and we possess multiple lines capable of producing a wide range of composite materials in large widths and lengths. By utilizing these facilities, we can develop and mass-produce various metal foil composite materials through a flexible combination of metal foils and resins or laminated materials. We can achieve widths of up to 2 to 4 meters.

• Resin processing machine

■Paper + PVC + Non-woven fabric We manufacture composite materials such as carpets, mats, artificial turf, and construction and civil engineering materials. We have transactions with various industries including interior design, sports and amusement, automotive, railway, aviation, daily necessities, and construction and civil engineering, and we possess multiple lines capable of producing a wide range of composite materials in large widths and lengths. By utilizing these facilities, we can develop and mass-produce various metal foil composites through a free combination of metal foils and resins or laminated materials. We can achieve widths of up to 2 to 4 meters.

• Resin processing machine

■Paper + PVC We manufacture composite materials such as carpets, mats, artificial turf, flooring materials, and construction and civil engineering materials. We have transactions with various industries including interior design, sports and amusement, automotive, railway, aviation, daily necessities, and construction and civil engineering, and we possess multiple lines capable of producing a wide range of large and long composite materials. By utilizing these facilities, we can develop and mass-produce various metal foil composite materials through a free combination of metal foils and resins or laminated materials. We can achieve widths of up to 2 to 4 meters.

• Resin processing machine

■Paper + Urethane + Non-woven Fabric We manufacture composite materials such as carpets, mats, artificial turf, and construction and civil engineering materials. We have transactions with various industries, including interior design, sports and amusement, automotive, railway, aviation, daily necessities, and construction and civil engineering, and we possess multiple lines capable of producing a wide range of composite materials in large widths and lengths. By utilizing these facilities, we can develop and mass-produce various metal foil composite materials through a free combination of metal foils and resins or laminated materials. We can achieve widths of up to 2 to 4 meters.

• Resin processing machine

■Paper + Urethane We manufacture composite materials such as carpets, mats, artificial turf, flooring materials, and construction and civil engineering materials. We have transactions with various industries including interior design, sports and amusement, automotive, railways, aviation, daily necessities, and construction and civil engineering, and we possess multiple lines capable of producing a wide range of composite materials in large widths and lengths. By utilizing these facilities, we can develop and mass-produce various metal foil composite materials through the free combination of metal foils and resins or laminated materials. We can achieve widths of up to 2 to 4 meters.

• Resin processing machine

■Metal foil + PE (polyethylene sheet) We manufacture composite materials such as carpets, mats, artificial turf, flooring materials, and construction and civil engineering materials. We have transactions with various industries including interior design, sports and amusement, automotive, railway, aviation, daily necessities, and construction and civil engineering, and we possess multiple lines capable of producing a wide range of composite materials in long lengths. By utilizing these facilities, we can develop and mass-produce various metal foil composite materials through the free combination of metal foil and resin or laminated materials. We can achieve widths of up to 2 to 4 meters.

• Resin processing machine

■Metal foil + PE (polyethylene sheet) We manufacture composite materials such as carpets, mats, artificial turf, flooring materials, and construction and civil engineering materials. We have transactions with various industries including interior design, sports and amusement, automotive, railway, aviation, daily necessities, and construction and civil engineering, and we possess multiple lines capable of producing a wide range of composite materials in long lengths. By utilizing these facilities, we can develop and mass-produce various metal foil composites through a free combination of metal foil and resin or laminated materials. We can achieve widths of up to 2 to 4 meters.

• Resin processing machine

■Metal foil + PVC + Non-woven fabric We manufacture composite materials such as carpets, mats, artificial turf, and construction and civil engineering materials. We have transactions with various industries including interior design, sports and amusement, automotive, railway, aviation, daily necessities, and construction and civil engineering, and we possess multiple lines capable of producing a wide range of composite materials in large widths and lengths. By utilizing these facilities, we can develop and mass-produce various metal foil composite materials through the free combination of metal foil and resin or laminated materials. We can achieve widths of up to 2 to 4 meters.

• Resin processing machine

■Metal foil + PVC We manufacture composite materials such as carpets, mats, artificial turf, flooring materials, and construction and civil engineering materials. We have transactions with various industries including interior design, sports and amusement, automotive, railway, aviation, daily goods, and construction and civil engineering, and we possess multiple production lines capable of manufacturing a wide range of large and long composite materials. By utilizing these facilities, we can develop and mass-produce various metal foil composite materials through the free combination of metal foil and resin or laminated materials. We can achieve widths of up to 2 to 4 meters.

• Resin processing machine

■Metal foil + urethane + non-woven fabric We manufacture composite materials such as carpets, mats, artificial turf, and construction and civil engineering materials. We have transactions with various industries, including interior design, sports and amusement, automotive, railway, aviation, and household goods, and we possess multiple lines capable of producing a wide range of large and long composite materials. By utilizing these facilities, we can develop and mass-produce various metal foil composite materials through the free combination of metal foil and resin or laminated materials. We can achieve widths of up to 2 to 4 meters.

• Resin processing machine

■Metal foil + urethane We manufacture composite materials such as carpets, mats, artificial turf, flooring materials, and construction and civil engineering materials. We have transactions with various industries including interior design, sports and amusement, automotive, railway, aviation, daily necessities, and construction and civil engineering, and we possess multiple lines capable of producing a wide range of composite materials in large widths and lengths. By utilizing these facilities, we can develop and mass-produce various metal foil composite materials through a free combination of metal foil and resin or laminated materials. We can achieve widths of up to 2 to 4 meters.

• Resin processing machine

■Breathable Composite Material (Non-woven Fabric + PE (Polyethylene) Hot Melt + Non-woven Fabric) ・Bonded with spray-type PE (Polyethylene) hot melt. Ensures breathability of the entire composite material. ・Width of 2m, total thickness of 6mm (PE (Polyethylene) hot melt thickness of 1mm). ・Track Record: Functional Filter → A carpet-type filter that allows air conditioning airflow to ventilate from the floor. Since warm air rises from the bottom, it reduces the space needed to install air conditioning units at the top, allowing for an increase in the number of floors. For more details, please refer to the PDF document or feel free to contact us.

• Resin processing machine

■Oil Absorbent Mat (Non-woven Fabric + PE (Polyethylene) Laminate + Non-woven Fabric) - Two types of non-woven fabric are laminated with PE (Polyethylene). Different functions are ensured on the front and back. - Maximum width of 2m, total thickness of 3mm (PE laminate thickness 1mm) - Track record: Oil absorbent mats in factories and warehouses For more details, please refer to the PDF document or feel free to contact us.

• Resin processing machine

■Waterproof Mat (Non-woven Fabric + PE (Polyethylene) Laminate) - Ensures waterproofing by laminating PE (Polyethylene) resin onto non-woven fabric. - Width: 2m, Total thickness: 6mm (PE laminate thickness: 1mm) - Track record: Waterproof option mat for vehicles For more details, please refer to the PDF document or feel free to contact us.

• Resin processing machine

■Heat-formed mat (non-woven fabric + PE (polyethylene) laminate) - Non-woven fabric is combined with PE (polyethylene) laminate, enabling heat forming in later processes. - Maximum width of 2m, total thickness of 2mm (PE laminate thickness of 1mm). - Applications: Car floor mats, trunk mats, etc. For more details, please refer to the PDF document or feel free to contact us.

• Resin processing machine

■Coastal Erosion Prevention Material (All-Cut Pile Structure + Rubber-Based Resin) - A composite material of all-cut pile structure and rubber resin is formed into a cylindrical shape with the pile surface facing outward. - By filling this with sand and burying it on the coast, it prevents overseas erosion. - Since the outer surface of the cylinder is a pile, it prevents shifting due to the interlocking with sand, and even after the seaward side of the buried composite material is exposed, the pile part serves as a reef, contributing to the maintenance and activation of the ecosystem. ■Pile Height: Can be freely designed from 4 to 60 mm. ■Pile Shape: Can be freely designed as loop piles, cut piles, or cut & loop piles. ■Pile Material: Resin fibers such as polyester, nylon, polypropylene, as well as metal fibers, and functional fibers like hollow fibers and conductive fibers can also be used. ■The laminated composite materials can be bonded with various resins such as rubber and urethane, using composites like non-woven fabric, cloth, paper, metal foil, and resin sheets. These composites can also be produced by our company. ■Composite materials can be procured from domestic and overseas manufacturers. For more details, please refer to the PDF document or feel free to contact us.

• Resin processing machine

■Artificial Turf (All-Cut Pile Structure + Urethane) - Urethane is bonded to an all-cut pile structure primarily made of polyethylene, ensuring strength capable of withstanding soccer fields. - Width of 4m, total thickness of 10-60mm. - Proven performance for soccer fields, tennis courts, and schoolyard artificial turf, etc. ■Pile height: Freely designable from 4 to 60mm. ■Pile form: Freely designable as loop pile, cut pile, or cut & loop pile. ■Pile materials: Resin fibers such as polyester, nylon, polypropylene, as well as functional fibers like metal fibers, hollow fibers, and conductive fibers can also be used. ■Composite materials can be bonded with various resins such as rubber and urethane, using non-woven fabrics, textiles, paper, metal foils, resin sheets, etc. These composite materials can also be produced by our company. ■Composite materials can be sourced from both domestic and overseas manufacturers. For more details, please refer to the PDF document or feel free to contact us.

• Resin processing machine

■Design-oriented carpets (inkjet print + carpet fabric) - Full-color high-definition inkjet printing on carpets - Maximum width of 2.6m, total thickness of 10-20mm - Achievements: Design carpets for hotels, shopping malls, movie theaters, exhibition booths, etc. ■Large area printing with a maximum width of 2.6m ■Full-color, high-resolution inkjet printing enables large area printing of various designs such as landscape photos, portraits, paintings, illustrations, comics, logo designs, etc. ■Simply import digital data such as JPG or PSD. Instant printing is possible like an office printer (no need for plate creation or dye mixing). *For more details, please refer to the PDF materials or feel free to contact us.

• Printing Machinery

In Japan, only our company possesses the equipment to manufacture ultra-high-definition "interior" printed carpets. Since production quantities are not affected by the amount of yarn, we can minimize the burden of inventory and order lots. - Full-color inkjet printing supporting approximately 16 million colors in RGB - High-resolution inkjet printing at 76.2 dpi (0.3mm x 0.3mm per dot) - Large area printing up to 2.6 meters wide - Full-color, high-resolution inkjet printing allows for large area prints of various designs, including landscape photos, portraits, paintings, illustrations, manga, and logo designs - Simply import digital data such as JPG or PSD. Instant printing is possible like an office printer (no need for plate creation or dye mixing). - The printed composite material can accommodate anything with a certain level of water absorption, such as non-woven fabric, textiles, and paper.

• Printing Machinery

■Soundproof flooring material (carpet fabric + PVC (polyvinyl chloride) + non-woven fabric) - Laminating carpet fabric and non-woven fabric with PVC to form a composite material with excellent soundproofing properties. - Achieves lightweight floor impact sound LL35, with impact absorption performance (G value) of approximately 80. - Width of 2m, total thickness of 18mm (PVC thickness of 4mm). - Track record: soundproof flooring material for collective housing, apartments, etc. (dramatically reduces children's footsteps and living sounds). ■ Capable of manufacturing wide and long PVC (polyvinyl chloride) composite materials (e.g., composite material roll of 2m width × 30m). ■ Line SP: capable of producing up to 8m/min (16 square meters/min). ■ Laminating gel-like PVC (polyvinyl chloride) and composite materials, and forming the composite material by gelating PVC in a drying oven. PVC can be applied up to approximately 6kg/square meter. ■ Flame retardant, water-repellent, and antibacterial functions can be added upon request. ■ Composite materials can be combined with any materials that can be rolled, such as non-woven fabric, fabric, paper, metal foil, and resin sheets. ■ Composite materials can be sourced from both domestic and overseas manufacturers. ■ From design to prototyping and mass production, we provide consistent support at a single domestic location certified with ISO 9001 and 14001. For inquiries regarding specifications, prototyping, or requests for quotes, please feel free to contact us!

• Resin processing machine

■Tile carpet (50cm square) (carpet fabric + PVC (polyvinyl chloride)) - PVC (polyvinyl chloride) is adhered to the back of the carpet fabric at 4-6 kg/m². By applying a certain weight, stability as flooring material can be ensured even after cutting into 50cm square tiles. - Maximum width of 2m (cut into 50cm squares in the final process), total thickness of 6-10mm (PVC thickness approximately 4mm). - Track record: Tile carpets for hotels, offices, etc. ■Manufacturing of wide and long rubber-based composite materials with a width of 4m is possible (e.g., composite material roll of 4m width x 30m). ■Manufacturing of wide and long PVC (polyvinyl chloride) composite materials with a width of 2m is possible (e.g., composite material roll of 2m width x 30m). ■Line SP: Manufacturing at a maximum speed of 8m/min (16m²/min) is possible. ■A gel-like PVC (polyvinyl chloride) and composite materials are layered, and the PVC is gelled in a drying oven to form the composite material. PVC can be applied up to approximately 6 kg/m². ■Flame retardant, water-repellent, and antibacterial functions can also be added upon request. ■Composite materials can be combined with any materials that can be rolled, such as non-woven fabric, cloth, paper, metal foil, and resin sheets. ■Composite materials can be procured from both domestic and overseas manufacturers.

• Resin processing machine

■ Flame-retardant carpets for railways and aircraft (carpet fabric + rubber-based resin + flame retardant processing) - Rubber-based resin is applied to the carpet fabric while simultaneously implementing flame retardant processing. - It has become a high-level flame-retardant composite material that meets the high flame retardant standards of railways and aircraft. - Maximum width of 4m, total thickness of 6mm (rubber-based resin thickness of 1mm). - Achievements: carpets for railways, carpets for aircraft. ■ Capable of manufacturing wide and long rubber-based composite materials with a width of 4m (e.g., composite material roll of 4m width x 30m). ■ Line speed: capable of producing up to 8m/min (32 square meters/min). ■ Flame retardant, water-repellent, antibacterial, and antiviral functions can be added upon request. ■ Composite materials can be combined with any rollable materials such as non-woven fabrics, textiles, paper, metal foils, and resin sheets. ■ Composite materials can be procured from both domestic and overseas manufacturers. ■ Consistent support from design to prototyping and mass production at a single domestic location certified with ISO 9001 and 14001. Please feel free to contact us for inquiries about specifications, prototypes, or quotes!

• Resin processing machine

■ Dust control and vehicle optional mats (carpet fabric + rubber-based resin) ・Rubber-based resin applied to carpet fabric ・Width of 4m, total thickness of 5-10mm (rubber-based resin thickness 1mm) (slitting is also possible) ・Track record: Dust control mats, vehicle optional mats ■ Capable of manufacturing wide and long rubber-based composite materials with a width of 4m (e.g., composite material roll of 4m width × 30m) ■ Line speed: Capable of producing up to 8m/min (32 square meters/min) ■ Flame retardant, water-repellent, antibacterial, and antiviral functions can be added upon request ■ Composite materials can be combined with any rollable materials such as non-woven fabric, fabric, paper, metal foil, and resin sheets ■ Composite materials can be procured from both domestic and overseas manufacturers ■ Consistent support from design to prototyping and mass production at a single domestic location certified with ISO9001 and 14001 For inquiries regarding specifications, prototyping, or requests for quotes, please feel free to contact us!

• Resin processing machine

■Artificial Turf (Artificial Turf Material + Rubber-based Resin/Polyurethane) - Rubber-based resin/polyurethane is applied to the artificial turf material. By optimizing the resin composition, it becomes a high-strength composite material that can be used for tennis courts and sports fields. - Maximum width of 4m, total thickness of 10-20mm (rubber-based resin/polyurethane thickness of 1-2mm) - Track record: Tennis courts, soccer fields, sports fields, landscape artificial turf ■ Capable of manufacturing wide and long rubber-based composites with a width of 4m (e.g., composite material roll of 4m width x 30m) ■ Line SP: Capable of producing up to 8m/min (32 square meters/min) ■ Flame retardant, water-repellent, antibacterial, and antiviral functions can be added upon request ■ Composite materials can be combined with any rollable materials such as non-woven fabric, cloth, paper, metal foil, and resin sheets ■ Composite materials can be sourced from both domestic and overseas manufacturers ■ From design to prototyping and mass production, we provide consistent support at a single domestic location certified with ISO9001 and 14001 For inquiries regarding specifications, prototyping, or requests for quotes, please feel free to contact us!

• Resin processing machine

■Oil Absorbent Mat (Non-woven Fabric + PE (Polyethylene) Laminate + Non-woven Fabric) - By combining two types of non-woven fabric with PE (Polyethylene) laminate, different functions are ensured on the front and back. - Maximum width of 2m, total thickness of 3mm (PE laminate thickness 1mm). - Track record: Oil absorbent mats in factories and warehouses. For inquiries about specifications, prototypes, or estimates, please feel free to contact us!

• Resin processing machine

■Waterproof Mat (Carpet Fabric + PE (Polyethylene) Laminate) - Ensures waterproofing by laminating PE (Polyethylene) resin onto the carpet fabric. - Width of 2m, total thickness of 6mm (PE laminate thickness of 1mm). - Track record: Waterproof option mat for vehicles. For inquiries about specifications, prototypes, or estimates, please feel free to contact us!

• Resin processing machine

■Heat-formed mat (non-woven fabric + PE (polyethylene) laminate) - By adhering PE (polyethylene) laminate to non-woven fabric, free heat forming is possible in later processes. - Maximum width of 2m, total thickness of 2mm (PE laminate thickness 1mm) - Achievements: car floor mats, trunk mats, etc. For inquiries about specifications, prototypes, or estimates, please feel free to contact us!

• Resin processing machine

〇Wide Roll Compatible PVC Resin Coating Line ■Supports widths up to 2m We can undertake contract manufacturing, processing, and development of various composite materials and cushioning materials. Among the four types of manufacturing lines with distinct features, we can relatively accommodate wider rolls. Please feel free to contact us for inquiries regarding development or mass production.

• plastic

〇Composite materials with PVC resin coating ■Producing various composite materials using PVC resin Adhesion between substrates such as non-woven fabric, fiber/resin sheets, paper, and metal foil is possible. Substrate + resin coating is also possible. We can accommodate relatively wide widths of up to 2 meters. Please feel free to contact us for inquiries regarding development or mass production.

• plastic

〇 Water-soluble resin coating line ■ Mainly produces various composite materials using transfer rolls It is capable of handling wide rolls up to 4 meters in width. We also offer contract manufacturing, processing, and development of composite materials and cushioning materials. Please feel free to contact us for inquiries regarding development or mass production.

• Contract manufacturing

Water-soluble resin coating line ■ Water-soluble rubber, acrylic, PVC, and urethane resins are available for use. Substrate + resin coating is also possible. It can accommodate wide rolls up to 4 meters in width. We also offer contract manufacturing, processing, and development of composite materials and cushioning materials. Please feel free to contact us for inquiries regarding development or mass production.

• Contract manufacturing

〇Water-soluble resin coating line ■Supports wide rolls up to 4m We offer four types of coating lines that can use water-soluble rubber, acrylic, PVC, and urethane resins, allowing for various processing options. We can accommodate wide rolls up to 4m. Please feel free to contact us for inquiries regarding development or mass production.

• Contract manufacturing

For the manufacturing of composite materials! Hot melt, T-die laminate coating line ■ Mainly produces various composite materials using hot melt and T-dies ■ Supports widths from 1m to a maximum of 2m ■ Line speed: 1 to 10m/min ■ Coating amount: 50 to 1000g/m2 (depending on the materials and specifications used) *For more details, please refer to the PDF document or feel free to contact us.

• Composite Materials

For the manufacturing of composite materials! Polyurethane foam coating line ■ Producing various foam composites using a two-component mixed polyurethane ■ Supports wide rolls up to 4m ■ Line speed: approximately 5m/min *For more details, please refer to the PDF document or feel free to contact us.

• Composite Materials

For the manufacturing of composite materials! PVC resin coating line ■ Producing various composite materials using PVC resin ■ Supports a maximum width of 2m ■ Line speed: up to approximately 10m/min * For more details, please refer to the PDF document or feel free to contact us.

• Composite Materials

For the manufacturing of composite materials! Water-soluble resin coating line ■ Mainly produces various composite materials using transfer rolls ■ Water-soluble rubber, acrylic, PVC, and urethane resins are available ■ Supports wide rolls up to 4m ■ Line speed: 1–8m/min ■ Width: up to 4m ■ Coating amount: 100–1000g/m2 (depending on the materials and specifications used) *For more details, please refer to the PDF document or feel free to contact us.

• Composite Materials

Civil Engineering, Construction, and Industrial Materials ■ Civil Engineering Environmental Materials ■ Surface Materials ■ Construction Materials ■ Other Industrial Materials We can manufacture all types of surface materials for both indoor and outdoor use. For detailed examples and inquiries, please contact us. *Achievements - Fiber-type tetrapods for coastal erosion prevention - Ventilated filter-type flooring for disaster prevention

• Composite Materials
• fiber
• Contract manufacturing