山本産業 List of Products and Services

We offer artificial grass suitable for home use, as well as artificial grass that can be used in sports facilities where high durability is required. - Adhesive technology with durability (urethane) - Drainage function that allows rainwater to escape We can accommodate small sample requests and provide explanations in person or via the web, so please feel free to contact us.

• Composite Materials
• fiber
• Contract manufacturing

Lightweight floor impact sound (LL value) is one of the indicators used to evaluate living sounds caused by vibrations, such as footsteps, transmitted through the floor to the lower level. This product achieves a top-level LL35. Various shapes such as mats, carpets, and tiles are available. - Maximum width of 4m - Long-length continuous production (when rolled up, 20-30m per roll) - Thickness of 10-20mm From design to manufacturing and shipping, we can provide a consistent response at a single domestic location. We also accept original designs tailored to customer requests, such as material selection and laminated structures. We can accommodate small sample requests and provide explanations in person or via the web, so please feel free to contact us.

• Composite Materials
• fiber
• Contract manufacturing

We provide flooring materials that meet high quality standards for railways and aircraft. ■ High-quality designs by in-house designers ■ Luxury designs made with Japan's only weaving machine ■ Special bonding technology that enables flame resistance and weight reduction We have a system in place to realize all of our customers' images regarding carpets. We can accommodate small sample requests and provide explanations in person or via the web, so please feel free to contact us.

• Composite Materials
• fiber
• Contract manufacturing

High-quality mats with a high level of design that meet the standards required by domestic automobile manufacturers ■ High-quality design by in-house designers ■ Luxury designs manufactured using Japan's only tufting machine ■ Laminating technology that enables flame resistance and weight reduction We have a system in place to realize all your carpet-related images. We can accommodate small sample requests and provide explanations in person or via the web, so please feel free to contact us.

• Composite Materials
• fiber
• Contract manufacturing

Roll carpets and tile carpets Hotels, inns, offices, movie theaters, malls, hospitals, universities, city halls, etc. They can be installed in high-traffic areas with excellent design and durability. We have a system in place to realize all of our customers' images. Main equipment ■ General-purpose weaving machines (tufting machines) ■ High-end weaving machines available only from certain overseas manufacturers ■ Carpet printing machines capable of printing high-precision patterns in multiple colors (76.2 dpi) ■ Carpet processing equipment (tiles, rolls, mats, artificial grass, etc.) ■ Resin molding/lamination (latex, urethane, hot melt, laminate, PVC, etc.) We can accommodate small sample requests and provide explanations in person or via the web, so please feel free to contact us.

• Composite Materials
• fiber
• Contract manufacturing

We use versatile weaving machines (tufting machines) as well as high-end weaving machines that are only available from certain overseas manufacturers, and carpet printing machines capable of printing intricate multi-colored patterns with high precision (76.2 dpi), allowing us to fully express the designs our customers desire. Our carpet processing facilities are also well-equipped, capable of handling tiles, rolls, mats, and artificial grass. Additionally, we can perform resin molding and bonding (latex, urethane, hot melt, laminate, PVC, etc.). We are happy to accommodate small sample requests and provide explanations in person or via the web, so please feel free to contact us.

• Composite Materials
• fiber
• Contract manufacturing

Antibacterial and antiviral agents can be applied to structures such as carpets, or can be pre-applied to the materials of each structure, allowing for flexible combinations according to their use, function, and durability.

• plastic

The surface, bonding surface, back surface, etc., can be freely combined according to the customer's requests, applications, and functions.

• plastic

The structure and function can be freely arranged according to the customer's requests, such as allowing the surface to adsorb oil and providing slip resistance on the underside for the floor.

• plastic

The degree of shock absorption (G-value, etc.) and structure can be freely arranged according to customer requests, such as using foam polyurethane, foam resin, or non-woven fabric.

• plastic

By incorporating breathability into all components of the composite material, including carpet fabric, adhesive resin, and backing materials, it has become possible to create a breathable composite material. The degree of breathability and structure can be freely arranged according to the customer's requests.

• plastic

The anti-slip resin is mainly acrylic resin. Depending on the customer's requirements, the foaming degree, color, and anti-slip properties can be freely adjusted.

• plastic

We can provide artificial turf that offers durability to withstand intense movements such as those on tennis courts and soccer fields, as well as high-level weather resistance and light resistance to endure long-term outdoor environments. We can also produce large areas with a maximum width of 4 meters. The specifications for the turf and the backing resin can be freely modified according to the customer's requirements. Additionally, it is possible to incorporate advertisements or company logos using a printing machine.

• plastic

We can provide mats known for their durability and dirt removal capabilities, as they will be installed in the entrance of a public space with high foot traffic.

• plastic

We can provide carpets with a high level of flame retardancy that have passed vertical combustion tests for aircraft and onboard combustion tests for railways. These carpets also meet advanced requirements for other physical properties, traceability, and raw material safety.

• plastic

It is possible to achieve a lightweight floor impact sound rating of LL35 at most. By installing this product on floors of the second level or higher, it can prevent the leakage of living sounds such as footsteps to the lower floors. In addition to soundproofing effects, it also offers impact absorption during falls and thermal insulation effects.

• plastic

Features are as follows: - Full color: Capable of expressing approximately 16 million colors - High definition: High resolution of 76.2 dpi - Large area: Capable of printing large areas up to 2.6 meters wide with unlimited length We can materialize your design image. Printing of links, QR codes, signs, and more is possible, expanding possibilities for advertising mats, artificial turf for advertising, original entrance mats, and more.

• plastic

We specialize in relatively high-end design and have the necessary equipment and designers for that purpose. Additionally, we have established a system that can accommodate small quantities of a wide variety of products according to customer requests.

• plastic

We have the capability for same-day shipping of large products such as carpets and surface materials. This allows us to establish a shipping system tailored to our customers' requests.

• plastic

We offer a variety of drying lines, including pin tenter and belt types, with a maximum width of 2 to 4 meters. We can accommodate the needs of various customers.

• plastic

We have a track record of non-slip tile carpets and self-locking tile carpets (tile carpets that do not require adhesive during installation). Regarding non-slip resin, we can develop a unique resin that takes into account transferability and adhesion. Colors can also be customized.

• plastic

We have a track record of antimicrobial and antiviral carpets, water-repellent carpets, water-repellent mats, etc. Continuous application of various additives is possible on surface materials with a maximum width of 4 meters.

• plastic

We have a track record of water-resistant mats, automotive mats, and construction materials. Various combinations are possible according to customer ideas, such as metal foil + laminated resin + non-woven fabric.

• plastic

We have a track record of breathable surface materials and breathable mats. It is possible to apply a small amount of olefin-based hot melt resin in a spray form, enabling processing that satisfies both adhesion and breathability.

• plastic

We have a track record in soundproof carpets, cushioning materials, insulation materials, and soundproofing materials. We also employ a unique two-component mixed laminate coating method in Japan, allowing for the continuous processing of wide and long urethane. Various combinations are possible according to customer ideas, such as urethane + non-woven fabric + metal foil.

• plastic

We have experience with tile carpets, soundproof carpets, and more. Various combinations are possible according to the customer's ideas, such as PVC + non-woven fabric + metal foil.

• plastic

We have a track record in roll carpets, dust control mats, artificial grass, vehicle mats, railway and aircraft carpets, civil engineering materials, and construction materials. We can process rubber-based resins for surface materials up to 4 meters wide. With equipment adjustments, processing of other resins such as urethane and acrylic is also possible.

• plastic

It is the highest peak carpet printing machine in Japan. It has a proven track record in offices, hotels, and exhibition halls. The features are as follows: - Full color: Capable of expressing approximately 16 million colors - High precision: High resolution of 76.2 dpi - Large area: Capable of printing large areas up to 2.6m in width with unlimited length

• plastic

We can accommodate any design requests from our customers. Specifically, we have the following weaving machines available: - General-purpose tufting machine - Color point machine - CYP machine - High pile weaving machine - Prototype testing machine

• plastic

◯ Bonding coating using polyurethane foam 　■ Can bond substrates such as non-woven fabric, fiber/resin sheets, paper, and metal foil 　■ Substrate + resin coating is also possible 　■ Can accommodate relatively wide widths of up to 4m

• plastic

〇 Foam polyurethane coating line 　■ Produces various foam composites using a two-component mixed foam polyurethane 　■ Supports wide rolls up to 4m in width

• plastic

〇Laminating Line ■ Production of various composite materials is possible through T-die laminating. ■ Can accommodate widths of up to 2m. ■ Final product forms can be either sheets or rolls. ■ Capable of producing various composite materials such as non-woven fabrics, resin sheets, paper, and metal foils. ■ Laminating resins include olefins, EVA, etc. ■ Coating amount: 200–1000g/m2 Please feel free to contact us for inquiries regarding development or mass production.

• plastic
• Composite Materials
• Contract manufacturing

〇 Hot Melt Line ■ Enables the production of various composite materials through hot melt bonding ■ Can accommodate widths of up to 2 meters ■ Final product forms can be either sheets or rolls ■ Capable of producing various composite materials such as non-woven fabrics, resin sheets, paper, and metal foils ■ Coating amount: 50 to approximately 400 g/m² Please feel free to contact us for inquiries regarding development or mass production.

• plastic
• Composite Materials
• Contract manufacturing

It is possible to pressure-form urethane, which has excellent soundproofing properties, with resin film. Since we mix polyols and isocyanates, which are the raw materials for urethane, using our in-house equipment, we can handle everything from development to mass production. We can also discuss the use of materials other than resin film and manufacturing with three or more layers, so please feel free to contact us through the Ipros inquiry window.

• Composite Materials
• plastic
• Contract manufacturing

It is possible to apply our custom-blended urethane to metal foil, which is difficult to process. We can also discuss manufacturing with materials other than metal foil and with three or more layers, so please feel free to contact us.

• Composite Materials
• plastic
• Contract manufacturing

We mix polyols and isocyanates, which are the raw materials for urethane, in-house, and provide them processed into non-woven fabric and sheet form (up to a maximum width of 4 meters). We have a track record in sports facilities and are open to consultations for development and mass production. We can also discuss the use of materials other than non-woven fabric and manufacturing with three or more layers, so please feel free to contact us.

• Composite Materials
• plastic
• Contract manufacturing

Impact absorption performance (G value) refers to the measurement of how much impact can be absorbed during a fall. It is evaluated based on the impact acceleration (G value) during a fall collision, with smaller values indicating higher safety. This product achieves a G value of 80. This level is sufficient for installation in places where falls and collisions are frequent and where consideration is desired, such as kindergartens, nurseries, schools, hospitals, nursing facilities, and sports facilities. *For more details, please download the PDF materials or feel free to contact us.

• Resin processing machine

From design to manufacturing and shipping, smooth development is possible through a consistent response at a single domestic location. Our unique two-component mixed lamination molding method using polyol and isocyanate enables continuous production of large-area, long-length products. By selecting materials for the two components and adjusting the mixing ratio, the foaming ratio can be freely adjusted. *For more details, please download the PDF document or feel free to contact us.

• Resin processing machine

Lightweight floor impact sound refers to one of the indicators used to evaluate living sounds, such as footsteps, transmitted through the floor to the lower level. This product achieves the top-level LL35. - Maximum width of 4m - Long-length continuous production (when rolled up, 20-30m per roll) - Thickness of 10-20mm - Consistent support from design to manufacturing and shipping at a single domestic location - Custom designs tailored to customer requests, including material selection and laminated structures *For more details, please download the PDF document or feel free to contact us.

• Resin processing machine

Our unique two-component mixed lamination molding method using polyols and isocyanates allows for continuous production up to 4 meters wide. We provide a consistent response from design to manufacturing and shipping at a single domestic location. Original designs tailored to customer requirements, such as material selection and layered structures, are possible. - Maximum width of 4 meters - Long-length continuous production (in the case of roll-up, 20 to 30 meters per roll) - Thickness of 10 to 15 mm *For more details, please download the PDF document or feel free to contact us.

• Resin processing machine

We have multiple lines capable of manufacturing various wide and long composite materials. Utilizing these facilities, we can develop and mass-produce various composite materials made from pile fabrics combined freely with resins and laminated materials.

• Resin processing machine

We have a system in place to cut to the specified dimensions on the same day the order is received and ship it out immediately. Delivery within Japan is possible within 3 to 4 days (excluding Okinawa and remote islands).

• Resin processing machine

Our company manufactures composite materials such as carpets, flooring materials like mats and artificial turf, and construction and civil engineering materials. We engage with various industries, including interior design, sports and amusement, automotive, railway, aviation, daily goods, and construction and civil engineering. We have multiple production lines capable of manufacturing a wide range of large and long composite materials. We can develop and mass-produce various composite materials through the free combination of resins and laminated materials using a heat calendar.

• Resin processing machine

We can develop and mass-produce various composite materials using a non-slip processing technique with a free combination of resin and laminated materials.

• Resin processing machine

Our company manufactures composite materials such as carpets, flooring materials like mats and artificial turf, and construction and civil engineering materials. We engage with various industries including interior design, sports and amusement, automotive, railway, aviation, daily necessities, and construction and civil engineering. We have multiple production lines capable of manufacturing a wide range of large-sized composite materials. We can develop and mass-produce various composite materials through the free combination of resins and laminated materials using spray coating.

• Resin processing machine