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ネクスタ

addressOsaka/Kita-ku, Osaka-shi/1-1-4 Shitaya, 12th Floor Hankyu Terminal Building
phone06-6136-3825
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last updated:Nov 10, 2025
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生産管理システム 生産管理システム
在庫管理システム 在庫管理システム
工程管理 工程管理
原価管理システム 原価管理システム
品質管理システム 品質管理システム
食品業界向け生産管理システム 食品業界向け生産管理システム
金属加工業界向け生産管理システム 金属加工業界向け生産管理システム
化粧品業界向け生産管理システム 化粧品業界向け生産管理システム
自動車部品業界向け生産管理システム 自動車部品業界向け生産管理システム
化学品業界向け生産管理システム 化学品業界向け生産管理システム
医薬品業界向け生産管理システム 医薬品業界向け生産管理システム
産業機械装置・組立品業界向け生産管理システム 産業機械装置・組立品業界向け生産管理システム
基盤実装業界向け生産管理システム 基盤実装業界向け生産管理システム
生産管理システムを活用した製造業DX事例 生産管理システムを活用した製造業DX事例
生産管理システムを活用した製造業DX事例

生産管理システムを活用した製造業DX事例

クラウド型生産管理システムを活用することで、製造業のDXは“現場レベルの改善”から大きく進展します。SmartFを導入した企業では、受注・生産計画・工程管理・在庫・品質・原価等の情報を一元化し、紙やExcel中心の運用から脱却。リアルタイムな進捗把握や正確な在庫管理により、納期遅延やムダな在庫、記録漏れを大幅に削減しています。 バーコードを活用した作業実績の自動収集により、入力作業が標準化され、トレーサビリティや品質保証体制が強化。工程ごとの実績や原価情報を蓄積し、標準原価との差異分析など“利益を出す構造”の可視化が可能になります。また、クラウド型のため初期費用を抑え、スモールスタートから段階的拡張が可能。食品・金属加工・化学品・医薬品・化粧品・自動車部品・産業機械装置・基盤実装・組立品業界など、多くの製造業で現場DXを実現しています。 生産管理システム「SmartF」による生産管理DXは、現場の作業効率化、在庫最適化、品質向上、原価低減を同時に実現する製造業DXの代表的な成功事例です。

Inventory Management Cloud System "SmartF"

Low-cost x small start inventory management cloud system.

"Smart F" is a cloud-based inventory management system that allows for a small start with low costs and low risks. By visualizing all aspects of the manufacturing site, it reduces waste, losses, and labor hours, achieving a compression of management costs. ◆ Effects of implementing Smart F (example) - Reduced inventory costs by 1 million yen annually - Reduced inventory counting labor hours to one-tenth - Eliminated annual waste losses of several million yen - Eliminated handwritten management and Excel input tasks ◆ Main features (partial) Effective inventory (future inventory), reorder point management, outsourced inventory management, supplied parts management, lot management, area management, expiration date management, site inventory, ordering function integration, production management integration, quality management integration, cost management integration ◆ For customers facing these challenges - Handwritten and Excel management is cumbersome and prone to errors - Unable to know accurate inventory in real-time - Occurrence of stockouts or excess inventory - Desire for detailed inventory management such as lot management <Understand Smart F in 3 minutes> https://youtu.be/kE2jZegz1js

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Engineering Management Cloud System "SmartF"

Low-cost x small start cloud-based project management system.

"Smart F" is a process management cloud system that allows for a small start with low cost and low risk. By visualizing all aspects of the manufacturing site, it reduces waste, losses, and man-hours, achieving a compression of management costs. ◆ Effects of introducing Smart F (example) - Eliminating the aggregation of paper work reports, resulting in a reduction of 1,200 man-hours annually - Real-time progress management leading to a reduction of 100 man-hours annually - Achieving precise cost management through automatic man-hour aggregation ◆ Main features (partial) - Process progress/delivery management - Production planning optimization - Automatic aggregation of man-hours and defects - Integration of production management and cost management - Visualization of workload - Integration with external systems ◆ For customers facing these challenges - Delays in delivery or taking too long to respond to delivery inquiries - Uncertainty about process progress, requiring constant checks - The hassle of handwritten or Excel management

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Cost Management Cloud System "SmartF"

Low-cost x small start cloud-based cost management system.

"Smart F" is a production management cloud system that allows for a small start with low cost and low risk. By visualizing all aspects of the manufacturing site, it reduces waste, losses, and labor hours, achieving a compression of management costs. ◆ Effects of implementing Smart F (example) - Reduced inventory costs by 1 million yen annually - Reduced inventory counting labor hours by 560 hours annually - Eliminated annual waste losses of several million yen - Eliminated handwritten management and Excel input tasks - Eliminated 1,000 site verification tasks each month ◆ List of modules Inventory management, material management, process management/labor hour aggregation, production planning, order management, cost management, warehouse management/WMS, quality management (inspection management/defect aggregation/lot trace) ◆ For customers facing these challenges - Want to eliminate handwritten and Excel management - Cannot eliminate the discrepancy between theoretical and actual inventory - Difficulties in production planning and deadline adjustments due to lack of process progress visibility - Unable to manage order and inventory of purchased parts - Want to visualize costs for each project <Smart F in 3 minutes> https://youtu.be/kE2jZegz1js

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Quality Management Cloud System "SmartF"

Quality management cloud system starting with low cost and small scale.

"Smart F" is a quality management cloud system that allows for a small start with low cost and low risk. By visualizing all aspects of the manufacturing site, it reduces waste, loss, and man-hours, achieving a compression of management costs. ◆ Main Features (partial) - Raw material acceptance inspection / In-process inspection / Product inspection registration - Inspection settings for each product number - Lot management / Expiration management / Inspection checks - Issuance of inspection reports - Lot traceability / Reverse lot traceability - Tamper prevention - Integration with production management / inventory management / order management - Integration with external systems ◆ For customers facing these challenges - Double-checking through visual confirmation leads to effort and mistakes - Unable to manage lot management / serial management or expiration management / inspection management - Want to manage traceability and quality assurance systems through a system

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Equipment Management Cloud System "SmartF"

Low-cost x small start cloud-based facility management system.

"Smart F" is a cloud-based facility management system that allows for a small start with low cost and low risk. By visualizing all aspects of the manufacturing site, it reduces waste, losses, and man-hours, achieving a compression of management costs. ◆ Effects of introducing Smart F (example) - Reduces inventory work that takes one month to just one week. ◆ Main features (partial) - Equipment ledger management - Equipment operation monitoring/operation aggregation - Inspection management/maintenance planning management - Abnormality recording/manualization of procedures - Inventory management of maintenance parts - Preventive/predictive maintenance - Notification function to prevent parts shortages ◆ For customers facing these challenges - Want to minimize equipment troubles and downtime - Find handwritten or Excel input for equipment maintenance cumbersome - Unable to accumulate information and knowledge on equipment maintenance

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Production Management System 'SmartF' for the Food Industry | Compatible with IT Subsidies

A cloud-based production management system that allows you to select only the necessary features. With dedicated support for peace of mind, it solves production management issues in the food industry!

"SmartF" is a cloud-based production management system that allows for low-cost, small-scale startups. It consolidates operations such as inventory, processes, and costs into a "visualization," reducing waste, labor, and costs. ◆ What you can do with SmartF - Easily record work without mistakes using barcodes - Reduce paper on-site with a paperless approach, preventing foreign material contamination - Achieve real-time and accurate raw material inventory management by utilizing barcodes - Significantly reduce ordering effort through bulk ordering and order linkage from required quantity calculations - Cut disposal costs by ensuring first-in, first-out practices and pre-expiration warnings - Automatically aggregate and visualize defective items and disposal costs - Visualize actual costs from various perspectives, such as by item number or lot - Manage budget versus actual costs for standard and actual costs, among other features ◆ Implementation effects (example) - Reduced inventory costs by 1 million yen annually - Reduced inventory counting labor by 560 hours annually - Reduced annual disposal losses of several million yen to zero - Eliminated handwritten Excel tasks to zero ◆ Main features Inventory management / Material management / Process management / Production planning / Order management / Cost management / Warehouse management / Quality management \ Don't fail in system selection! Free distribution of the 'Production Management System Selection Guide'! / Please check it out by downloading the catalog.

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Production Management System 'SmartF' for the Cosmetics Industry | Compatible with IT Subsidies

A cloud-based production management system that allows you to select only the necessary features. With dedicated support for peace of mind, it solves production management issues in the cosmetics industry!

"SmartF" is a cloud-based production management system that allows for low-cost and small-scale starts. It consolidates operations such as inventory, processes, and costs into a "visualization," reducing waste, labor, and costs. ◆ What SmartF can do - Record work (weighing) effortlessly and without errors using barcodes - Eliminate input mistakes through item number checks and input tank checks - Achieve real-time and accurate raw material inventory management by utilizing barcodes - Significantly reduce ordering effort through required quantity calculations and bulk ordering/order linkage - Gate function using barcodes (checking expiration dates and inspection statuses) - Data traceability for all raw material lots, inspection results, and production information - Visualization of actual costs from various perspectives, such as by item number or lot number, etc. ◆ Implementation effects (example) - Reduced inventory costs by 1 million yen annually - Reduced inventory counting labor by 560 hours annually - Reduced waste losses from several tens of millions of yen annually to zero - Eliminated handwritten Excel tasks to zero ◆ Main functions Inventory management / Material management / Process management / Production planning / Order management / Cost management / Warehouse management / Quality management \ Don't fail in system selection! A free "Production Management System Selection Guide" is available! / Please check it out by downloading the catalog.

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Production Management System 'SmartF' for the Chemical Industry | Compatible with IT Subsidies

A cloud-based production management system that allows you to select only the necessary features. With dedicated support for peace of mind, it solves production management issues in the chemical industry!

"SmartF" is a cloud-based production management system that allows for low-cost and small-scale startups. It consolidates operations such as inventory, processes, and costs into a "visualization" to reduce waste, man-hours, and costs. ◆ What you can do with SmartF - Easily and accurately record work (weighing) using QR codes and barcodes - Prevent incorrect input by checking item numbers, lots, and expiration dates - Achieve real-time and accurate raw material inventory management by utilizing QR codes and barcodes - Significantly reduce ordering effort through bulk ordering and order linkage from required quantity calculations - Gate function using QR codes and barcodes (checking expiration dates and inspection statuses) - Data traceability for all raw material lots, inspection results, and production information - Visualization of actual costs from various perspectives such as item numbers and lots, etc. ◆ Implementation effects (example) - Reduced inventory costs by 1 million yen annually - Reduced inventory counting man-hours by 560 hours annually - Reduced annual waste losses of several tens of millions of yen to zero - Eliminated handwritten Excel tasks to zero ◆ Main functions Inventory management / Material management / Process management / Production planning / Order management / Cost management / Warehouse management / Quality management \ Don't fail in selecting a system! A free "Production Management System Selection Guide" is currently available! / Please check it out by downloading the catalog.

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Pharmaceutical Industry Production Management System 'SmartF' | Compatible with IT Subsidies

A cloud-based production management system that allows you to select only the necessary features. With dedicated support for peace of mind, it solves production management issues in the pharmaceutical industry!

"SmartF" is a cloud-based production management system that allows for low-cost and small-scale starts. It consolidates operations such as inventory, processes, and costs into a "visualization," reducing waste, labor, and costs. ◆ What you can do with SmartF ✅ Record work (weighing) effortlessly and without errors using barcodes ✅ Eliminate input mistakes through item number checks and input tank checks ✅ Achieve real-time and accurate raw material inventory management by utilizing barcodes ✅ Significantly reduce ordering effort through bulk ordering and order linkage from required quantity calculations ✅ Gate function using barcodes (checking expiration dates and inspection statuses) ✅ Trace all data related to raw material lots, inspection results, and production information ✅ Visualize actual costs from various perspectives, such as by item number or lot number, etc. ◆ Implementation effects (example) - Reduced inventory costs by 1 million yen annually - Reduced inventory counting labor by 560 hours annually - Reduced annual waste loss of several tens of millions of yen to zero - Eliminated handwritten Excel tasks to zero ◆ Main functions Inventory management / Material management / Process management / Production planning / Order management / Cost management / Warehouse management / Quality management \ Don't fail in system selection! Free distribution of the "Production Management System Selection Guide"! / Please check it out by downloading the catalog.

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Production management system 'SmartF' for the industrial machinery and assembly industry.

A cloud-based production management system that allows you to select only the necessary features. With dedicated support for peace of mind, it solves production management issues in the industrial machinery and assembly industry!

"SmartF" is a cloud-based production management system that allows for low-cost and small-scale startups. It consolidates operations such as inventory, processes, and costs into a "visualization," reducing waste, labor, and costs. ◆ What you can do with SmartF ✅ Record work effortlessly and without errors using barcodes ✅ Eliminate misuse through part number checks ✅ Achieve real-time and accurate parts inventory management by utilizing barcodes ✅ Significantly reduce ordering efforts through required quantity calculations and bulk ordering/order linkage ✅ Gate function using barcodes (checking expiration dates and inspection statuses) ✅ Trace all data related to part lots and production information ✅ Visualize actual costs from various perspectives, such as by part number or lot ✅ Manage standard costs and actual costs effectively, among other features ◆ Implementation effects (example) - Reduced inventory costs by 1 million yen annually - Reduced inventory counting labor by 560 hours annually - Reduced annual waste losses of several million yen to zero - Eliminated handwritten Excel tasks to zero ◆ Main features Inventory management / Material management / Process management / Production planning / Order management / Cost management / Warehouse management / Quality management \ Don’t fail in selecting a system! Free distribution of the 'Production Management System Selection Guide' is ongoing! / Please check it out by downloading the catalog.

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Production management system 'SmartF' for the metal processing industry, compatible with IT subsidies.

A cloud-based production management system that allows you to select only the necessary features. With dedicated support for peace of mind, it solves production management issues in the metal processing industry!

"SmartF" is a cloud-based production management system that allows for low-cost and small-scale starts. It consolidates operations such as inventory, processes, and costs into a "visualization," reducing waste, labor, and costs. ◆ What SmartF can do ✅ Work records can be made effortlessly and without errors using barcodes ✅ Elimination of misuse through part number checks ✅ Real-time and accurate parts inventory management achieved through barcode utilization ✅ Significant reduction in ordering effort through required quantity calculations and bulk ordering/order linkage ✅ Gate function via barcode (checking expiration dates and inspection statuses) ✅ All part lots and production information can be data-traced ✅ Visualization of actual costs from various perspectives, such as by part number or lot ✅ Management of standard costs versus actual costs, etc. ◆ Implementation effects (example) - Reduction of inventory costs by 1 million yen annually - Reduction of inventory counting labor by 560 hours annually - Annual waste loss of several tens of millions of yen → Zero - Handwritten Excel work → Zero ◆ Main features Inventory management / Material management / Process management / Production planning / Order management / Cost management / Warehouse management / Quality management \ Don't fail in system selection! Free distribution of the "Production Management System Selection Guide"! / Please check it out by downloading the catalog.

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Production management system 'SmartF' for the infrastructure implementation industry, compatible with IT subsidies.

A cloud-based production management system that allows you to select only the necessary features. With dedicated support for peace of mind, it solves the production management issues in the PCB assembly industry!

"SmartF" is a cloud-based production management system that allows for low-cost and small-scale startups. It consolidates operations such as inventory, processes, and costs into a "visualization," reducing waste, labor, and costs. ◆ What you can do with SmartF ✅ Record work effortlessly and accurately using QR codes and barcodes ✅ Eliminate misuse through part number checks ✅ Achieve real-time and accurate parts inventory management by utilizing QR codes and barcodes ✅ Significantly reduce ordering effort through required quantity calculations and bulk ordering/order linkage ✅ Gate function using QR codes and barcodes (preventing process skipping and checking inspection status) ✅ All part lots and production information can be data-traced ✅ Visualization of actual costs from various perspectives such as by part number or lot, etc. ◆ Implementation effects (example) - Reduced inventory costs by 1 million yen annually - Reduced inventory counting labor by 560 hours annually - Reduced annual waste loss of several tens of millions of yen to zero - Handwritten Excel tasks reduced to zero ◆ Main features Inventory management / Material management / Process management / Production planning / Order management / Cost management / Warehouse management / Quality management \ Don't fail in selecting a system! Free distribution of the 'Production Management System Selection Guide'! / Please check it out by downloading the catalog.

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Production management system "SmartF" for the automotive parts industry, compatible with IT subsidies.

A cloud-based production management system that allows you to select only the necessary features. With dedicated support for peace of mind, it solves production management issues in the automotive parts industry!

"SmartF" is a cloud-based production management system that allows for low-cost and small-scale startup. It consolidates operations such as inventory, processes, and costs into a "visualization," reducing waste, labor, and costs. ◆ What you can do with SmartF ✅ Work records can be made without hassle or mistakes using QR codes and barcodes. ✅ Prevents incorrect use of parts by checking part numbers and lot numbers. ✅ Achieves real-time and accurate parts inventory management by utilizing QR codes and barcodes. ✅ Significantly reduces ordering effort through required quantity calculations and bulk ordering/order linkage. ✅ Gate function using QR codes and barcodes (prevents skipping processes and checks inspection status). ✅ All part lots and production information can be traced through data. ✅ Visualization of actual costs from various perspectives such as by part number and lot number, etc. ◆ Examples of implementation effects - Reduced inventory costs by 1 million yen annually. - Reduced inventory counting labor by 560 hours annually. - Reduced annual waste losses of several tens of millions of yen to zero. - Handwritten Excel tasks reduced to zero. ◆ Main features Inventory management / Material management / Process management / Production planning / Order management / Cost management / Warehouse management / Quality management \ Don't fail in system selection! Free distribution of the 'Production Management System Selection Guide'! / Please check it out by downloading the catalog.

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Production Management System Selection Guide [with Checklist] Available for Free Distribution

Packed with tips to solve common challenges during implementation and find the best production management system for your company!

This is a guide on how to choose a production management system for those selecting one for the first time, aimed at ensuring a successful implementation. It includes a system selection checklist and common failure examples that we hope you will find helpful. 【This document provides insights on the following】 - What a production management system is - Feedback from companies that failed to implement a production management system - How to choose a production management system without making mistakes *This document can be downloaded from the "Catalog" section at the bottom of the page.

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Thorough Comparison of 22 Production Management Systems! How to Choose Without Making Mistakes

Compare 22 products from the perspectives of functionality, implementation type, and cost to identify the optimal solution.

"We will answer the question, 'How should I compare the many production management systems available?' This article organizes the comparison of 22 production management systems based on four perspectives: 'functions,' 'delivery methods,' 'costs,' and 'implementation steps.' Starting with a comparison of key functions such as order management, inventory management, process progress management, and cost management, we also introduce points for distinguishing between cloud-based, on-premises, and hybrid models, as well as assessing their suitability for your company's production methods and scale. Additionally, we include hidden costs to watch out for when comparing estimates and a 90-day roadmap for successfully implementing the system. 【What you can learn from this explanatory article】 Differences in key functions revealed by comparing 22 companies How to choose a delivery method and points to consider Hidden costs that can become pitfalls during estimation How to proceed from initial implementation to establishment >> You can read more in the article linked below 【▶ Click here for the full article】! <<

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Let's grasp the key to quality risk management: the "Control Plan."

Explaining the basics of document design to prevent quality "variations" from design to mass production.

The Control Plan (CP) is one of the core tools recommended by the IATF16949 standard. It is a QMS document that outlines an appropriate risk management plan to maintain strict quality and prevent the occurrence of defective products. While the QC process chart lists management standards for specific processes, the CP is a comprehensive management method that includes characteristic management, responses to defects, inspection methods, and record-keeping. This article explains the role of the CP and its differences from the QC process chart. It provides insights into the concepts and practical points of CP that can be immediately applied to quality design. - 【What you can learn from this explanatory article】 - The basics and objectives of the Control Plan (CP) - Differences from the QC process chart - The concept of creating CP units - The flow of creating and updating CP at each stage - Key points for handling non-conformities and record management, etc. >> You can view the continuation of this article below 【▶ Click here for the full text】! <<

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What are the differences between MES and LIMS? Key selection points based on purpose.

Clarifying the differences between MES for manufacturing management and LIMS for quality management, two concepts that are often confused.

MES (Manufacturing Execution System) is a system specialized in the execution management of production sites, designed to grasp progress, achievements, and work instructions in real-time. On the other hand, LIMS (Laboratory Information Management System) plays a role in the integrated management of information related to testing, analysis, and inspection, enhancing the reliability of quality data. The decision on which system to implement depends on the management areas and challenges of the company, but recently there has been a trend towards integrating both systems. 【What you can learn from this explanatory article】 - Basic definitions and functions of MES and LIMS - Differences in their roles in manufacturing sites - Benefits gained from integration (e.g., automatic creation of EBR) - Points to consider and decision-making materials during implementation >> You can view the continuation in the article linked below! <<

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What is a production scheduler? A tool to enhance planning accuracy in the manufacturing field.

How to Choose a Production Scheduler and Organize On-Site Issues: What You Should Know Before Implementation

The production scheduler is a tool for optimally allocating resources such as people and equipment to create efficient production plans. By managing work processes along a timeline, it prevents waiting times and achieves a reduction in lead times. The standard time settings for each item allow for flexible responses to sudden changes in plans. There are two types of products: those that are independent dedicated systems and those that are offered as a function of a production management system. 【What you can learn from this explanatory article】 - Basic functions and features of the production scheduler - Differences from production management systems - Common challenges and causes in planning tasks - How the scheduler can alleviate task dependency - Key points to confirm when selecting a system >> You can read more in the article linked below【▶ Click here for the full article】! <<

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How to create an inventory management sheet in Excel! 【Free template available】

"You can do this much with Excel!" Explanation of a simple and easy-to-use inventory management sheet.

To prevent stock shortages and over-ordering, accurate inventory management is essential. In this article, we will explain the steps to create a practical and simple inventory management sheet, utilizing our company's expertise gained from years of building systems in manufacturing environments. If you feel that "I want to graduate from paper management" or "the current management sheet is difficult to use," please use this as a reference. We also provide a free template that you can use right away! ▼ Four features of this sheet: - Simple and easy to understand: A straightforward design that only requires entering the item number and product name. - Visualization of inventory value: Automatically calculates the valuation amount from the inventory quantity. - Inventory adjustment: Allows management of discrepancies between the ledger and actual inventory in a dedicated section. - Order optimization: Provides information on the quantity of each product, enabling appropriate ordering. >> The template can be downloaded from the following 【▶ Click here for the full article】! <<

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Production Management System Cost-Effectiveness Calculation Method [Including Sample Approval Document]

Production Management System "Cost-Effectiveness" Calculation and Internal Persuasion Guide [Includes Sample Approval Document]

This book summarizes specific methods for "waste reduction" and "productivity improvement" through the introduction of production management systems, set against the backdrop of the deepening labor shortage in manufacturing. It addresses concerns such as "cost" and "operational difficulties," which can be barriers to system implementation, using examples from the latest cloud-based packages. 【Main Contents】 - Labor Shortages and the Need for DX: The importance of labor-saving and efficiency from statistical perspectives, and moving away from paper and Excel management. - Cost Improvement through Waste Reduction: Visualization of "invisible costs" such as double entry and inventory checks. - Quantitative Examples of Implementation Effects: Success stories from companies that achieved a reduction of 3,000 hours of labor annually. - ROI Calculation Formula: Specific calculation methods that can be applied to your company's situation for estimation. - KPIs and Approval Documents for Internal Proposals: How to set indicators to measure effectiveness and a sample approval document that can be used as is. This practical guidebook is designed for those in charge who are struggling with "not knowing how to persuade the company" or "wanting to quantify the benefits of implementation," helping to advance on-site DX by one step. ▼▼ You can view it for free immediately by clicking the <Catalog Download> button below ▼▼

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What is "Kaizen"? How to promote improvement activities that yield results led by the workplace.

Don't struggle with improvement proposals! Knowing the approach will accelerate on-site reforms.

The essence of Kaizen is to not ignore the discomfort felt on-site, but to incorporate it into the system. This article introduces specific steps to smoothly advance "Kaizen" activities, including how to identify improvement themes, set priorities, thoroughly implement 5S, use the ECRS principles, and validate and re-execute through the PDCA cycle. It supports taking the first step from "I don't know where to start." 【What you can learn from this explanatory article】 - Selection of targets for "Kaizen" activities and considerations for prioritization - Methods for on-site analysis from the perspectives of 5S, 3M, and ECRS - How to approach generating improvement proposals - Ideas for continuous reform efforts as a team, and more >> You can view the continuation in the article linked below【▶ Click here for the full article】! <<

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What are the "3Ms" improvements that the manufacturing industry should first tackle?

Why isn't the efficiency on-site improving? The hint lies within the "3Ms."

In the manufacturing industry, reducing the 3Ms (Muda - waste, Mura - unevenness, Muri - overburden) has a positive impact on productivity, quality, and customer satisfaction. The 3Ms lurk in every process, including the effort required for each step, the load on machines and people, and uneven work distribution. By implementing specific reduction methods tailored to each issue, it becomes possible to create a competitive workplace. Improvement activities also benefit from reviewing production planning and inventory management. 【What you can learn from this explanatory article】 - Definition and importance of the 3Ms in manufacturing - Common causes of the 3Ms - Steps for reducing waste, unevenness, and overburden - Specific effects of improvements - Directions for improvement utilizing systems >> You can view the continuation in the article linked below【▶ Click here for the full text】! <<

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What is inventory days? A basic indicator to enhance the accuracy of inventory management.

Understanding the difference from inventory turnover rate, achieving optimal inventory and reducing inventory costs.

Inventory days is an indicator that represents how many days of sales the current inventory corresponds to. It is more intuitive to understand than inventory turnover rate and helps in grasping the status of inventory stagnation and appropriate levels. Calculations can be made on a monthly or weekly basis, and by having benchmarks that align with the characteristics of the products and seasonal fluctuations, the risks of excess inventory or stockouts can be mitigated. Let's utilize inventory days to visualize inventory and optimize costs. 【What you can learn from this explanatory article】 - The difference between inventory days and inventory turnover rate - The basic calculation method for inventory days - Criteria for determining optimal inventory levels - Ways to reduce inventory costs >> You can view the continuation in the article linked below【▶ Click here for the full article】! <<

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Paperless Success Cases & FAQ Volume 17 [With Readiness Checklist]

[Must-see for DX personnel] 17 paperless FAQs to resolve on-site questions. A readiness checklist clearly defines your company's current position!

This is a guidebook that condenses 17 real questions received from manufacturing sites, such as "I don't know where to start with DX" and "I'm worried about whether we can proceed with only old equipment." It presents concrete solutions to alleviate concerns about costs and effort, and to support the "first step" on-site. 【Main contents of the document】 - Introduction and Basics: Explains how to start DX, the expected effects, and the concept of a small start to minimize initial investment. - Implementation and Technology: Introduces the necessary number of tablets, metrics for measuring effectiveness (KPI), and how to proceed if there is no IT personnel. - Challenges and Responses: Covers methods for data collection with old equipment, the safety of the cloud, common failures in other companies, and points for success. - Readiness Checklist: By answering 10 questions, you can self-assess your company's readiness for DX and paperless transformation in three stages. This is a practical diagnostic tool and Q&A collection ideal for those wondering, "Is it possible to go paperless in our situation?" ▼▼ You can view it for free immediately by clicking the <Catalog Download> button below ▼▼

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Textbook on Cost Reduction: 5 Selected Ideas for Improvement Activities

[With Case Studies] Reduce Labor Costs That Squeeze Profits! "Cost Reduction Textbook" for Small and Medium Manufacturing Businesses - 5 Improvement Ideas to Drive Change on the Shop Floor.

This is a practical guide to solving the burden of labor costs and the shortage of personnel in small and medium-sized manufacturing industries. It explains specific measures for "standardization" to eliminate the "personalization" at the workplace and enhance productivity. 【Five Improvement Ideas Introduced in This Document】 ✅ Mistake Prevention: Utilize barcodes to prevent incorrect inputs and the use of expired items ✅ Elimination of Paper/Excel: Eliminate redundant data entry and search time with real-time input ✅ Elimination of Waste in Movement: Reduce round-trip time to the office by utilizing on-site terminals ✅ Standardization of Parts: Achieve cost reduction and improved accuracy through centralized inventory management ✅ Automation of Administrative Tasks: Reduce labor hours with shared delivery date responses and automatic output of invoices You can find hints for solutions from numerous success stories, including a case of reducing 2,800 hours annually. Please use this document as the first step to visualize the "invisible costs" in your workplace and transform into a profit-oriented structure! ▼▼ You can view it for free immediately by clicking the <Catalog Download> button below ▼▼

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Inventory management system for the food industry "SmartF" | Expiration date management

Efficient management of expiration dates! A cloud-based inventory management system that contributes to reducing food waste.

In the food industry, managing expiration dates is extremely important. Accurate inventory management and proper understanding of expiration dates are essential for maintaining food quality, ensuring safety, and reducing food waste. Handwritten or Excel-based management is prone to errors and makes it difficult to grasp real-time inventory status. With 'SmartF', these issues can be resolved with a "low-cost, small start." Dedicated staff will provide solid support from implementation to operation! 【Usage Scenarios】 - Inventory management of perishable foods - Lot management of food products - Reducing food waste through inventory visualization 【Benefits of Implementation】 - Reduction of waste loss due to expired products - Streamlining of inventory management tasks - Optimization of ordering through accurate inventory status understanding \Don't fail in system selection! We are currently offering a free 'Production Management System Selection Guide'!/ Please check it out by downloading the catalog.

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Inventory management system "SmartF" for the automotive parts industry, compatible with IT subsidies.

Streamline inventory management for automotive parts! With dedicated support for peace of mind.

In the automotive parts industry, it is crucial to accurately manage a wide variety of components to prevent stockouts and excess inventory. Disruptions in the supply of parts can lead to production line stoppages, resulting in significant losses. SmartF addresses these challenges by providing real-time tracking of parts' inbound and outbound movements and inventory status, ensuring the maintenance of appropriate inventory levels. It also supports IT subsidies, allowing for cost-effective implementation while enhancing inventory management efficiency. 【Usage Scenarios】 - Management of parts inbound and outbound - Visualization of inventory levels - Lot management - Ensuring traceability 【Benefits of Implementation】 - Reduction of stockouts and excess inventory through inventory visibility - Decrease in errors caused by manual processes - Increased efficiency in inventory management tasks - Cost reduction \73% time savings on inventory counts! Free distribution of the 'Inventory Management Digitalization Introductory Guide'!/ Please check it out by downloading the catalog.

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Cloud-based inventory management system "SmartF" for the metal processing industry.

A cloud-based system that streamlines inventory management and achieves cost reduction.

In the manufacturing industry, streamlining inventory management is essential for cost reduction and productivity improvement. Manual inventory management using handwritten notes or Excel can lead to mistakes and delays in understanding real-time inventory status, increasing the risk of excess inventory and stockouts. SmartF addresses these challenges by visualizing operations such as inventory, processes, and costs, thereby reducing waste, labor hours, and costs. It also supports IT subsidies. 【Usage Scenarios】 - Streamlining inventory management - Understanding real-time inventory status - Reducing stockouts and excess inventory - Detailed inventory management such as lot management 【Benefits of Implementation】 - Reduction in inventory value - Reduction in inventory counting labor - Reduction in waste losses - Reduction in manual management and Excel input tasks, etc. ▶▶ A free guide on "How to Start an Inventory Management System" with improvement case studies is currently available! Please check it out by downloading the catalog.

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Quality Management System "SmartF" for the Food Industry - IT Subsidy Compatible

Reduce the risks of misuse and incorrect input in food manufacturing! Streamline quality control with SmartF.

One of the common challenges in the food manufacturing industry is the risk of "misuse and incorrect input." The cloud-based quality management system "SmartF" strengthens quality management in food manufacturing and reduces the risks of misuse and incorrect input. By utilizing lot management, inspection checks, and traceability functions, it visualizes the entire manufacturing process, enabling rapid response in the event of a problem. The implementation of SmartF is essential for ensuring food safety and maintaining corporate trust. 【Usage Scenarios】 - Reduction of misuse and incorrect input risks in food manufacturing - Quality management from raw material acceptance to product shipment - Rapid identification of causes in the event of problems through lot management - Accurate management and analysis of inspection records 【Benefits of Implementation】 - Reduction of misuse and incorrect input risks - Reduction of operational burden through improved quality management efficiency - Gaining customer trust through enhanced traceability, etc. \ Free distribution of case studies on system utilization in the food manufacturing industry! / Please check by downloading the catalog.

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