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In the cosmetics, chemicals, pharmaceuticals, and food industries, there are many common concerns such as the hassle of raw material management, the accuracy of lot tracing, and the lengthening of inventory periods. This document provides detailed success stories of companies that have solved these issues by implementing SmartF. It clearly explains the challenges each company faced and how they were improved through the introduction of SmartF, presented in a specific Before/After format! 【Industry Case Studies】 ■ Cosmetics: A case where annual losses of several tens of millions of yen were reduced to zero through accurate verification using handheld terminals. ■ Chemicals: A case where accurate first-in-first-out and expiration date management became possible through QR code verification. ■ Pharmaceuticals: A case where production plans and inventory were linked, reducing the burden of ordering tasks through automatic future inventory calculations. ■ Food: A case that achieved more precise management by accommodating expiration date management and irregularly weighted products. ＼＼ A PDF summarizing the case details is available for free! ／／ You can view it by downloading from the "Download Catalog" link below, so feel free to download it.

This document summarizes various success stories from different industries that have implemented SmartF to achieve improved operational efficiency and productivity. It clearly presents the specific changes before and after implementation for 19 companies in a BEFORE/AFTER format, covering sectors such as cosmetics, metal processing, automotive parts, and food. How SmartF, which allows for a small start with necessary functions while keeping costs and implementation risks low, has solved the challenges faced by each company is detailed. We invite you to see the effects along with specific numerical data! 【Industries Featured in Case Studies】 Cosmetics / Chemicals / Pharmaceuticals / Regenerative Medicine / Food / Assembly Products / Metal Processing and Assembly Products / Molding Products / Automotive Parts / Circuit Board Assembly / Information and Communication / Wholesale, Logistics Warehousing, 3PL / Reuse ＼＼ A PDF summarizing detailed case studies from each industry is available for free! ／／ You can view it by downloading from the "Download Catalog" link below, so please feel free to download it.

"Smart F" is a production management cloud system that allows for a small start with low cost and low risk. By visualizing all aspects of the manufacturing site, it reduces waste, losses, and man-hours, achieving a compression of management costs. ◆ Effects of introducing Smart F (example) - Reduced inventory costs by 1 million yen annually - Reduced inventory counting man-hours by 560 hours annually - Eliminated annual waste losses of several million yen - Eliminated handwritten management and Excel input tasks - Eliminated 1,000 site verification tasks each month ◆ List of modules Inventory management, material management, process management/man-hour aggregation, production planning, order management, cost management, warehouse management/WMS, quality management (inspection management/defect aggregation/lot traceability) ◆ For customers facing these challenges - Want to eliminate handwritten and Excel management - Cannot eliminate the discrepancy between theoretical and actual inventory - Difficult to adjust production plans and delivery dates due to lack of process progress visibility - Unable to manage ordering and inventory of purchased parts - Want to visualize costs for each project <Understand Smart F in 3 minutes> https://youtu.be/kE2jZegz1js

This is a guide on how to choose a production management system for those selecting one for the first time, aimed at ensuring a successful implementation. It includes a system selection checklist and common failure examples that we hope you will find helpful. 【This document provides insights on the following】 - What a production management system is - Feedback from companies that failed to implement a production management system - How to choose a production management system without making mistakes *This document can be downloaded from the "Catalog" section at the bottom of the page.

Download the guide with a "diagnostic flowchart" to help you choose the most suitable system for your company and solve the complexities of system selection! When considering digital transformation (DX) in manufacturing, do you face challenges such as "not knowing which system is best for our company" or "the distinctions between ERP, MES, and production management systems being unclear"? This guide clearly explains the roles and features of each system, helping you find the optimal options tailored to your company's challenges. 【Contents (partial)】 - Differences between ERP, MES, and production management systems (function and feature comparison table) - Key points to check when selecting a system - "Diagnostic flowchart" to find the most suitable system for your company ▶▶ You can view the materials by downloading the catalog below!

This document introduces the necessity of a cost management system. It provides a detailed explanation of the comparison of manufacturing cost trends between the world and Japan based on BCG data, differentiation strategies for manufacturers in an era of rising costs, and appropriate improvement steps through a 30-question self-assessment of company maturity. Additionally, it includes successful case studies of cost management system implementation, making it a valuable resource. We encourage you to read it. 【Contents (partial)】 ■ Heat map of manufacturing cost trends in the world and Japan ■ Why it is dangerous not to see costs now ■ Five limitations of Excel cost management ■ What is a cost management system? Full function map ■ 30-question self-diagnosis of company maturity *For more details, please download the PDF or feel free to contact us.

This document is a field improvement manual aimed at all manufacturing companies that want to solve the challenges of production management tasks that rely on paper and Excel. It introduces case studies of companies that have successfully transitioned away from paper and Excel, providing methods to eliminate inefficient management tasks. Additionally, it includes IoT tools that can be used in conjunction with production management systems, making it a valuable resource. We encourage you to read it. [Contents (partial)] ■ Introduction ■ Tasks that tend to remain reliant on paper and Excel ■ Systems that can replace paper and Excel ■ How analog tasks change with a production management system ■ IoT tools that can be used alongside production management systems *For more details, please download the PDF or feel free to contact us.

Many manufacturing companies are facing limitations with inventory management done through handwritten notes or Excel. The lack of real-time data leads to stockout errors, excessive inventory due to human input mistakes, and the risk of knowledge being confined to specific individuals... all of these are structural challenges that pressure the company's profits. This document provides tips for digitizing inventory management using barcodes. [Contents (partial)] - Data-driven explanation of a case where inventory work was reduced by 73%, completing a task that previously took two days in just a few hours. - How to eliminate human errors and achieve 99.9% reading accuracy to prevent input mistakes. - Inventory management maturity assessment [30-question checklist]. - A thorough explanation of how to choose a handheld terminal that meets the needs of the field in seven key points. *For more details, please download the PDF or feel free to contact us.

To continue quality improvement, it is important to have a system where anyone can proceed with the same steps. This article concretely illustrates how to effectively implement the PDCA cycle using the QC story, with diagrams and examples. 【What you can learn from this explanatory article】 - The basic structure of the QC story and its relationship with PDCA - The purposes and selection methods for four types, including problem-solving types - How to proceed based on examples and tips for cause analysis - Goal setting and role division to prevent failures - Accelerating data analysis through system integration The article also explains the background of QC story implementation, its differences from TQM, and continuous monitoring methods, providing concrete strategies for teams to aim for quality improvement together. Additionally, through a case study that allows you to experience the steps taken to reduce foreign matter contamination in a food factory by half, you can confirm the flow from theme selection to standardization. Furthermore, points for mitigating future risks through proactive prevention methods are also introduced. >> You can read more in the article linked below【▶ Click here for the full article】! <<

【What You Can Understand from This Explanatory Article】 - The purpose and mechanism of ISO 9001 - Three reasons for stagnation in acquisition rates - Four major benefits gained from certification - An overview of PDCA, risk thinking, and the seven principles - Key points for determining necessity The article also includes examples of partial acquisition strategies to minimize cost burdens and step-by-step education programs, providing tips that can be flexibly utilized according to your company's size and transaction environment. At the end of the article, six points for effectively promoting ISO 9001 are also organized. >> You can view the continuation in the [▶ article text here]! <<

From the perspective of quality assurance in the manufacturing industry, validation is extremely important. It is particularly emphasized in fields such as pharmaceuticals and the food industry, where strict regulations are required. This article will provide a detailed explanation of what validation means in the context of GMP. 【What you can learn from this explanatory article】 - Definition and purpose of validation - Types of validation - Steps for qualification assessment - Subjects of validation, etc. >> You can read more in the article below 【▶ Click here for the full text】! <<

The "2025 Cliff" problem, the intensification of demands for small-lot production and short delivery times, and other factors are increasing the challenges surrounding modern manufacturing. In particular, the personalization of production planning tasks and the dilemma of inventory risk versus delivery delay risk are significant issues. This document provides a detailed explanation of how to utilize "production schedulers" to address these challenges and promote the advancement of production planning and digital transformation (DX). A production scheduler is a system that automatically formulates and optimizes realistic plans while considering resource constraints such as personnel and equipment. Additionally, it presents case studies that have achieved significant improvements in delivery compliance rates and inventory reduction, along with numerical data. Practical implementation steps and success factors are also discussed. [Document Overview] ■ Current situation surrounding the manufacturing industry and challenges by production method (MTS/MTO/hybrid) ■ Basic functions of production schedulers compared to Excel management ■ Specific examples of implementation effects (improvement in delivery compliance rates, inventory reduction, etc.) ■ Key points and checklist for successful implementation aiming for early realization of return on investment *You can immediately view it for free by clicking the <Catalog Download> button below.

Mistakes in label application are never-ending—Pokayoke is the fastest improvement measure for such situations. This article explains two methods: the "prevent from happening" approach that physically stops mistakes, and the "notify and stop" method that instantly detects errors using sensors and barcodes, illustrated with three case studies. It introduces low-cost procedures that can be started, such as utilizing jigs, color identification, and handheld device integration. 【What you can learn from this explanatory article】 - Pokayoke and Pokamisu - Software/hardware measures for Pokayoke - Specific countermeasures for skipping processes and mislabeling - Points to consider when implementing a barcode system, etc. >> You can read more in the article linked below 【▶ Click here for the full text】! <<

Forecasting (demand forecasting) is an essential method for production, ordering, and inventory management in the manufacturing industry. This article organizes the basic concepts of forecasting and its differences from backcasting, while explaining how to maintain forecasting accuracy in manufacturing settings. Specifically, it introduces points such as how to analyze past performance data, labor data, and market trends, how to differentiate between ordering methods (quantitative ordering / periodic ordering), and how to collaborate with sales and supply chains. Furthermore, it presents efficiency methods through data automation using production management systems, incorporating successful case studies while considering the resource constraints and personalization challenges that small and medium-sized enterprises often face. 【What you can learn from this explanatory article】 - The basics and significance of forecasting (demand forecasting) - Differences from backcasting and how to differentiate their use - Application methods in production and ordering operations - Tips for improving forecasting accuracy through data automation - Challenges unique to medium-sized enterprises and perspectives for solutions, etc. >> You can read more in the article linked below【▶ Click here for the full article】! <<

We will provide a clear explanation, with images, of an Excel template for production planning that is easy to use even in manufacturing sites with many processes. By using this template, you can visualize the schedule of the person in charge and the production plan simply by entering the necessary items. The template we are offering is designed for those who want to start production management with Excel, allowing you to easily create production plans for each task. In sites with many work processes, you can visualize "who will do what and when" at a glance. With just a simple operation of entering minimal information such as product name, task details, and workers, you can immediately create a production plan. The input fields are limited to product name, delivery date, quantity, task name, start date, and end date. This allows for a level of detail and clarity that is difficult to achieve with paper or whiteboards. With a simple Excel format, you can easily experience an operational sense based on the template. ▶▶ Please download and use it from the link below: "Details of the template and free download here."

"SmartF" is a cloud-based production management system that allows for low-cost, small-scale startups. It consolidates operations such as inventory, processes, and costs into a "visualization," reducing waste, labor, and costs. ◆ What you can do with SmartF - Easily record work without mistakes using barcodes - Reduce paper on-site with a paperless approach, preventing foreign material contamination - Achieve real-time and accurate raw material inventory management by utilizing barcodes - Significantly reduce ordering effort through bulk ordering and order linkage from required quantity calculations - Cut disposal costs by ensuring first-in, first-out practices and pre-expiration warnings - Automatically aggregate and visualize defective items and disposal costs - Visualize actual costs from various perspectives, such as by item number or lot - Manage budget versus actual costs for standard and actual costs, among other features ◆ Implementation effects (example) - Reduced inventory costs by 1 million yen annually - Reduced inventory counting labor by 560 hours annually - Reduced annual disposal losses of several million yen to zero - Eliminated handwritten Excel tasks to zero ◆ Main features Inventory management / Material management / Process management / Production planning / Order management / Cost management / Warehouse management / Quality management ＼ Don't fail in system selection! Free distribution of the 'Production Management System Selection Guide'! ／ Please check it out by downloading the catalog.