イデア Product Lineup

The "Polyglass VE Series" is a glass flake lining that achieves low cost, short delivery times, and high corrosion resistance. The glass flakes in the VE series are ultra-thin films ranging from 1.5 to 3 microns, with uniformity and minimal variation, and are high-quality corrosion-resistant materials free of impurities. By incorporating these glass flakes, the corrosion resistance has been significantly improved, allowing for a reduction in coating thickness. This is a single-coat system that eliminates the need for the primer, intermediate coat, and topcoat layering required with conventional flakes. By applying it directly, it is possible to achieve corrosion resistance equal to or greater than that of traditional methods. 【Features】 ■ Lower cost with VE lining on SS materials compared to expensive SUS steel materials ■ Single-coat system, resin lining material that can be applied using high-pressure spray (1 coat thickness of 500 to 1000μ or more) ■ Resistance to high corrosion environments and chemical agents, compatible with a wide range of pH values ■ Temperature limits (°C): 110 in liquid, 175 in air *For more details, please refer to the PDF document or feel free to contact us.

We would like to introduce an example of corrosion prevention work using glass flake lining in Sox scrubber drainage pipes that we conducted. Even in cases where there are partial defects, it is possible to achieve corrosion resistance equivalent to the initial lining through simple touch-ups. We can accommodate lining for new pipes as well as switching from already lined pipes, resulting in significant benefits in terms of overall construction time reduction and cost performance. 【Benefits】 ■ Even in cases where there are partial defects, it is possible to achieve corrosion resistance equivalent to the initial lining through simple touch-ups. *Details of the construction can be viewed through the related links. For more information, please refer to the PDF materials or feel free to contact us.

We would like to introduce the "lining" services we offer. We perform surface preparation using blasting, repair wear and corrosion areas, reshape and restore the form, and apply corrosion-resistant coatings. This enables long-term corrosion protection through internal corrosion-resistant coatings and enhances longevity through comprehensive coating applications. It is also possible to restore functionality through hole repairs. 【Services Offered】 ■ Support from disassembly to assembly and various inspections ■ On-site construction and travel support available ■ Capable of handling small-diameter piping and internal construction ■ Flexible response to requested delivery dates ■ Glass flake lining available (high corrosion resistance and long lifespan coating) *For more details, please download the PDF or feel free to contact us.

Our company offers "heavy-duty anti-corrosion coatings" that are useful for rust prevention measures for various equipment used in environments prone to corrosion, such as ship decks and hulls, power plants, and oil bases. 【Product Lineup】 <Polyglass VE Series> - Achieves short delivery times with a single-coat system - Reduces vapor permeability through the incorporation of flake glass, achieving high corrosion resistance - Excellent resistance to chemicals and strong across a wide range of pH values - Lower cost by lining SS materials instead of expensive SUS steel <Plasmet ZF> - Surface preparation only requires the removal of loose rust and oil, allowing application over rust - Effective in areas where blasting treatment is not possible or where treatment costs are high - Flake glass creates a dense layered structure that blocks corrosion factors for an extended period Both products can be directly spray-applied to the base material, achieving short construction times. It is possible to demonstrate excellent corrosion resistance while keeping costs down. *For more details, please refer to the catalog. Feel free to contact us with any inquiries. Case studies are also introduced in the catalog!

"Zip Coat" is a fast-drying anti-corrosion material suitable for harsh corrosive environments that require quick coating application and rapid service recovery. The downtime of equipment due to coating application is minimized, resulting in significant economic benefits from reduced lifecycle costs to maintain high corrosion resistance over the long term. Examples of applications include steel structures, bridges, quay walls, piles, and various marine environments such as oil bases, decks and outer plates of ships, splash zones, and submerged areas like ballast tanks. 【Features】 ■ High resistance and durability against corrosion and erosion ■ Quick application ■ Simple single-coat system ■ Rapid site recovery ■ Economic benefits from lifecycle cost reduction *For more details, please refer to the PDF document or feel free to contact us.

"Plasmet ZF" is a coating material that can be applied over rust, used in oil bases and offshore facilities around the world. It allows for rust tolerance with minimal surface treatment, providing long-term rust prevention for steel structures and piping. It is also effective as a high-quality primer for metal surfaces that have undergone blast treatment. Additionally, by mixing glass flakes into the paint, it creates a dense layered structure, resulting in an excellent water-permeable protective film. 【Features】 ■ Can be coated over rust ■ Can be sprayed on after removing loose rust ■ Effective in areas where blast treatment cannot be performed ■ Achieves long-term anti-corrosion painting with energy and cost savings ■ High water-permeable protective film with added glass flakes *For more details, please refer to the PDF document or feel free to contact us.

We would like to introduce examples of coating repairs for ship parts that we conduct. We have performed coating repairs such as "Main seawater pump repair and regeneration," "Distance piece longevity enhancement," and "Sulfuric acid tank longevity enhancement." Many of the various equipment items are significantly damaged and require prompt attention, as well as the restoration of functionality and durability to withstand long voyages. [Main Examples (Partial)] ■ Main seawater pump repair and regeneration ■ Main engine cooling seawater pump repair and regeneration ■ New pump longevity enhancement ■ Pump shaft coating repair ■ Ballast pump repair and regeneration *Detailed information on the examples can be viewed through the related links. For more information, please refer to the PDF materials or feel free to contact us.

We would like to introduce a case of repair and regeneration of a main seawater pump casing equivalent to scrap that we conducted. The damage to the pump was severe, and we considered replacement; however, since the delivery time for a new one would take more than four months, a repair for reuse was required. The available construction period was one week within the dock maintenance period, and we proceeded with the work. Repairs were carried out within the requested timeframe, ensuring not only the shape but also the strength necessary for long-term use. [Case Overview] ■ Corrosion resistance and shaping through coating application ■ Shaping and reinforcement using glass cloth lamination ■ Welding treatment of reinforcing iron core *Detailed information about the case can be viewed through the related links. For more details, please refer to the PDF materials or feel free to contact us.

We would like to introduce a case of corrosion-resistant coating applied to new pumps aimed at extending their lifespan, conducted by our company. The coating was applied to the casing, cover, and impeller, and a dynamic balance test was performed on the impeller. We handle not only the coating application but also the disassembly and assembly of the pumps. Please feel free to contact us if you have any inquiries. 【Case Overview】 ■ Lifespan extension through internal coating application ■ Support from disassembly to assembly and various inspections *Detailed information about the case can be viewed through the related links. For more information, please refer to the PDF document or feel free to contact us.

We would like to introduce a case of repair using corrosion-resistant coating on pump shafts that we conducted. There are many cases where parts, such as pump shafts, can be repaired using coatings, and these devices require dimensional accuracy upon completion of the repair. The coating materials from Korokoto Co. are compatible with machining, and the effectiveness of part repairs has been proven through numerous construction achievements. [Case Overview] ■ Forming repair through coating application ■ Preliminary and finishing machining *For detailed information about the case, please refer to the related links. For more details, please check the PDF materials or feel free to contact us.

We would like to introduce a case study conducted by our company aimed at extending the lifespan of the distance piece with a hull attached, which is installed in the Sox scrubber drainage pipe system. To stop corrosion originating from the flange welds and bluff body welds, we implemented a reliable high corrosion-resistant coating, with the main objective of reducing the risk of sudden leaks and flooding in the engine room. The coating work was carried out up to the flange surface, and the coated areas of the flange joint surface were finished with high surface precision through machining. [Case Overview] ■ Extension of lifespan through full coating application ■ Flange surface finished with high precision machining *For detailed information about the case, please refer to the related links. For more information, please check the PDF materials or feel free to contact us.

We would like to introduce a case study conducted by our company on extending the lifespan of steel structures through internal corrosion-resistant coatings. Relatively large steel structures are made from iron-based materials with cost considerations in mind, and we have adopted the coating application from Corocote, which is considered effective for long-term corrosion protection. By using coating materials designed for optimal spray application, we can achieve construction in a short period. [Case Overview] ■ Corrosion resistance through coating application ■ Short delivery time and low cost through spray application ■ Corrosion-resistant treatment of the inner peripheral surfaces *For detailed information about the case, please refer to the related links. For more information, please check the PDF materials or feel free to contact us.

We would like to introduce a case study conducted by our company on extending the lifespan of sulfuric acid tanks through internal corrosion-resistant coating. The coating's reliability is ensured, and it is manufactured using SS400 while considering cost reduction. The application of CoroCoat includes reinforcement treatment at welded joints, corners, and edges. Additionally, high-performance coating materials allow for thin film application, achieving excellent adhesion and flexibility against deformation and fatigue. [Case Overview] ■ Corrosion resistance through coating application ■ Reinforcement using glass cloth lamination *For detailed information about the case, please refer to the related links. For more information, please check the PDF materials or feel free to contact us.

We would like to introduce a case where we achieved a change in manufacturing materials by adopting a coating for the chemical duct. Materials such as SUS317L, which are long-lasting stainless steel, were damaged within a few weeks, while Hastelloy C could be used continuously but was not cost-effective. To enable cost reduction, we manufactured the duct using SS400 and applied a high corrosion-resistant coating material from CoroCoat. 【Case Overview】 ■ Issues - Long-lasting stainless steel materials like SUS317L were damaged within a few weeks, and while Hastelloy C could be used continuously, it was not cost-effective. ■ Results - The duct is in continuous use and has received high praise for the coating application. *For more details about the case, you can view it through the related links. For more information, please refer to the PDF document or feel free to contact us.