Kaminashi inc. List of Products and Services

The checklists used in manufacturing sites are employed for purposes such as preventing mistakes, standardizing operations (preventing variability), and confirming work status. To achieve these objectives, it is essential to prepare user-friendly checklists. It is important to clarify the purpose of using the checklist, identify the necessary items, arrange them in chronological order, and present them in an easily understandable text. Additionally, minimizing the effort required for recording and including points of caution and clear standards are also crucial aspects. Although checklists and check sheets are often confused, it is helpful to think of checklists as primarily listing procedures and confirmation items, while check sheets are intended for recording and analyzing data. This article will explain the specific steps and points for creating effective checklists that can be practically utilized on-site. Let’s aim to significantly reduce omissions in on-site records and enhance operational efficiency. *For more detailed information, please refer to the link below.*

The QC Story refers to a series of activities aimed at identifying issues by finding the gaps between the current situation and the ideal state, or by comparing the current state with the desired state to uncover problems. It involves clarifying the causes, implementing countermeasures, verifying them, and establishing rules to solve problems and challenges. When it comes to actually carrying this out, you might find it difficult to determine which type you belong to (achievement-oriented/problem-solving/implementation-oriented) or what specific steps to start with. This article provides a clear explanation of the overview of the QC Story, descriptions of each type, and concrete methods for progressing, aimed at those who have such concerns. *You can view the detailed content of the article through the link below.*

In the food manufacturing industry and in factories, many people may find themselves in a position to manage employee safety but are unsure of what specific actions to take regarding safety and health management. When you don't know what needs to be done, the necessary roles, or related information, it can be anxiety-inducing to figure out how to respond. Safety and health management refers to efforts to ensure the safety and health of employees and to minimize accidents and health issues. This is particularly required in industries known for on-site work, such as food and machinery manufacturing, construction, and healthcare. Safety and health management is important both for protecting employee safety and health in the workplace and for fulfilling the company's social responsibilities, as it also needs to meet legal requirements. This article will explain the overview and objectives of safety and health management, the legal requirements, and will provide specific methods and necessary roles for actual implementation. *For detailed content of the article, please refer to the link below.*

QCDS is an indicator used to evaluate products across a wide range of industries, including manufacturing. By working on improving QCDS, it can lead to increased customer satisfaction, cost reduction, and enhanced productivity. This article explains the overview of QCDS, as well as the priorities and specific methods for improvement, aimed at those who are seeking improvements on the ground or those who are new to the manufacturing industry and hearing about QCDS for the first time. *For detailed content of the article, you can view it through the link below.*

The quality assurance system diagram is a crucial element of a company's quality management. For companies aiming to obtain ISO certification or those looking to review their internal quality management system, creating and utilizing a quality assurance system diagram is indispensable. A quality assurance system diagram systematically illustrates which departments within the organization have what roles and how they carry out their operations. It complements ISO 9001 and is useful for effectively building and operating the organization's quality management system. Its applications are diverse, significantly contributing to understanding the overall quality management system of the organization, promoting business understanding, and supporting the acquisition and maintenance of ISO 9001 certification. This article will explain the methods and key points for creating a quality assurance system diagram, as well as effective ways to utilize it, from a practical perspective. *Details of the article can be viewed through the link below.*

In the manufacturing industry, it is essential to ensure safety during production activities and to engage in improvement activities to create a safer workplace. Among these, "near-miss incidents," where individuals feel a sense of danger or are startled but do not lead to serious accidents, are a fundamental concept but extremely important. Safety and health managers are responsible for collecting and improving near-miss incidents as part of their duties, but they may gradually feel a shortage of examples. This article will introduce hints for identifying danger factors again when there is a shortage of near-miss incidents, as well as examples cited by other companies. *For more detailed information, please refer to the link below.*

In factories of the food and machinery manufacturing industries, sharing and recording work methods can dramatically improve operational efficiency by introducing iPads and tablets. However, there may be many factory managers and administrators who are unsure of how to use them effectively or feel that they are not utilizing the tools well, even if they are already in use. Therefore, this article will introduce seven specific ways to utilize iPads and tablets in the manufacturing industry. We will also present successful case studies where the use of iPads and tablets has led to a reduction in man-hours, so please take a look for reference. *For detailed content of the article, you can view it through the link below.*

On-site DX is one effective means to address labor shortages and improve operational efficiency. It is gaining significant attention across various industries, with movements to promote DX seen in sectors such as food manufacturing and machinery manufacturing. However, many people may be struggling to understand the objectives and effects of on-site DX, how it can be applied to their own operations, and the specific steps for implementation. Therefore, this article will explain the definition and objectives of on-site DX, the background that necessitates it, and successful case studies. Those who wish to improve operational efficiency while considering the voices of on-site personnel who are hesitant about DX should find this information helpful. *For more detailed content of the article, please refer to the link below.*

Quality management is a crucial factor that influences customer satisfaction and corporate reliability. If quality management is not properly implemented, it can lead to consumer health issues and accidents, as well as significant financial losses for companies, such as compensation payments and recall costs, along with a decline in brand image. However, traditional quality management methods are becoming increasingly difficult to adapt to rapidly changing market demands and the complexity of products. This is where quality management DX (Digital Transformation) is gaining attention. Quality management DX refers to initiatives that fundamentally transform the quality management process by leveraging advanced technologies such as AI, IoT, and big data analysis to enhance efficiency and sophistication. This article will explain the overview and necessity of quality management DX, as well as introduce trends in DX implementation based on specific case studies. *For detailed content of the article, please refer to the link below.*

Acceptance inspection refers to the checks of standards and quality conducted when raw materials and supplies are delivered. By inspecting at the delivery stage before entering the manufacturing process and eliminating non-conforming products, it helps prevent the occurrence of defective products. Acceptance inspection contributes to improving product quality and reducing the labor and costs associated with the occurrence of defective products. However, if the inspection is not conducted properly and records are not reliably maintained, the effectiveness of acceptance inspection cannot be expected. This article explains the methods and purposes of acceptance inspection, as well as points for effectively implementing acceptance inspection. If you want to enhance the effectiveness of acceptance inspection and improve the quality of your products, please refer to this article. *For detailed content of the article, you can view it through the link below.*

As consumer awareness of product safety and quality increases, the importance of traceability is also growing. This is especially true in the food manufacturing and machinery manufacturing industries, where traceability has become a crucial factor for business success. Traceability refers to the ability to track and identify all processes from the procurement of raw materials to production and consumption, as well as the systems in place to achieve this. It is gaining attention from many companies as an essential initiative for strengthening quality control and enhancing competitiveness. However, many may want to know the benefits and specific case studies from other companies before implementing it in their own organization. This article will introduce an overview of traceability, its necessity, types, and specific examples. Additionally, it will explain points to consider when implementing traceability. *For more detailed content of the article, please refer to the link below.*

Quality assurance is a corporate activity conducted to guarantee the quality of products and services, ensuring customer satisfaction and peace of mind. By preventing product defects in advance and responding quickly when issues arise, trust in the products and the company increases. For sustainable business growth, it is essential to provide products and services that meet customer expectations, which is why quality assurance, including after-sales support, is also emphasized. This article explains the differences between quality assurance and quality control, the purposes of quality assurance activities, specific actions to be taken, and methods to strengthen the quality management system. We hope this will be useful in addressing the challenges faced by your company's quality assurance system. *For detailed content of the article, please refer to the link below.*

The QC Story is a process designed to rationally solve problems and challenges in quality control. In particular, the "Challenge Achievement Type QC Story" refers to a process aimed at achieving an ideal state. The Challenge Achievement Type QC Story has clear steps outlined, and following these steps allows for efficient goal attainment. This article will explain the overview of the Challenge Achievement Type QC Story and its specific implementation methods. If you are looking to improve the quality of your company's products or enhance your problem-solving capabilities, please refer to this article. *For detailed content of the article, you can view it through the link below.*

In the manufacturing industry, the inspection documents that need to be created for each product being produced not only require time from employees but also place a burden on those managing the site in terms of verification and rework. The daily creation of inspection documents necessitates a vast amount of paper management space, and there may also be concerns about the inability to quickly retrieve documents in case of emergencies. This article aims to explain the process of digitizing inspection records for those considering it, using the case of Chuo Giken Kogyo Co., Ltd., which reduced the time spent on creating inspection documents by 400 hours annually. We hope this serves as a reference for your own company's initiatives. *For more detailed information, please refer to the link below.*

If you are engaged in the manufacturing industry, I believe most companies are working on 5S activities. However, there may be cases where they are doing it somewhat haphazardly and do not fully understand its original meaning or purpose. Even if you feel that 5S is important in production management and inventory management, you might be unsure about how to incorporate it, how to review it, or you may be doing it in a formal way but are uncertain if it is correct, leading to confusion. In this article, I will explain the purpose and original meaning of 5S, along with the benefits of incorporating it into the workplace through specific examples. Additionally, I will introduce key points to focus on to ensure effective implementation in the workplace. If you want to better understand the meaning and purpose of 5S activities or feel the need to review your current 5S activities to improve your work environment, please use this as a reference. *You can view the detailed content of the article through the link below.*

Although we established and implemented our own 5S rules, it hasn't gone very well. Employees have set their own rules, leading to a superficial application of 5S, and improvements have not been successful, resulting in things not going as hoped. In such situations, how about reconsidering the "3 Standards"? The 3 Standards refer to the three concepts of designated position (location), designated items (items), and designated quantity (amount). This concept is primarily used in the "Sorting" aspect of 5S (Sort, Set in order, Shine, Standardize, Sustain). In this article, we will explain the original meaning and purpose of the 5S 3 Standards, as well as key points for practical implementation, tailored to the conditions of the workplace. *For more detailed content of the article, please refer to the link below.*

In industries such as food manufacturing and machinery manufacturing, when working on-site, it is almost inevitable that tasks such as creating forms, recording, verifying, and transcribing will arise. When it comes to performing regular duties that involve creating forms, recording, verifying, and transcribing, I believe that no matter how much time you have, it will never be enough. Since this work is done alongside the main job, mistakes and omissions can occur, leading to a lack of accuracy in information. Additionally, depending on the work site or storage location, there is a risk of information being lost due to flooding, deterioration, or misplacement. This article is aimed at those considering digitizing on-site forms, reflecting on the problems caused by paper forms, and explaining the benefits of digitization as well as points to be cautious about when digitizing. *For more detailed content of the article, please refer to the link below.*

It is necessary to consider measures against human error, yet it is one of the concerns of those managing the site when they cannot think of any measures or are unsure if the measures they are currently implementing are correct. Many people likely feel the need to properly understand the causes of human error to prevent it from occurring further and to know specific countermeasures. This article will clarify the factors that make human error likely to occur and explain effective countermeasures. Additionally, it will introduce the actions to take when an error occurs, as well as the characteristics of people who are prone to making errors and preventive measures. If you want to know effective measures against human error or are interested in countermeasures that suit your company's situation, please use this as a reference. *For detailed content of the article, you can view it through the link below.

Even if you know the term 4M, many may be wondering how to specifically utilize it. Those who have just become responsible for quality control or are managing the site may be struggling with understanding and applying the 4M concept. The 4M refers to the four elements that determine product quality: "Man," "Machine," "Material," and "Method," which are derived from the initial letters of each word. In this article, we will clearly explain the basic concept of 4M, as well as the derived concepts of "5M + 1E" and "6M," and how to apply them in the field. Please understand 4M and try to incorporate it into your company's quality management. *You can view the detailed content of the article through the link below.

In the manufacturing field, producing a large number of products in a short time leads to profits. To achieve this, it is necessary to eliminate the "waste" that occurs in the manufacturing process and to improve efficiency. However, in practice, when working on the shop floor, it is often difficult to notice the waste that lurks in the tasks. We will introduce not only an overview of the "seven wastes," but also the reasons why they occur, how to identify them, and how improving the "seven wastes" can lead to increased productivity. *For detailed content of the article, please refer to the link below.*

As a manager or someone in a position to oversee the workplace, many people likely expect effective implementation of KYT (Kiken Yochi Training: Hazard Prediction Training) to ensure employee safety. However, there may be many who are unsure about the fundamental purpose of KYT, what specific tools to use, and how to proceed with it. In this article, we will explain the objectives of KYT and the specific methods for its implementation in detail, using a method called the 4R approach to effectively advance KYT. Additionally, we will introduce practical examples of KYT using illustrations, addressing common hazard factors and their countermeasures across various industries such as machinery manufacturing, logistics and transportation, and food manufacturing. *For more detailed content of the article, you can view it through the link below.*

I was told by my supervisor to promote the digitization of internal operations, but the manufacturing industry still has a strong paper culture, making it difficult to implement. Many people feel that transitioning to a paperless environment is a high hurdle due to their familiarity with paper-based tasks and are unsure of where to start. In the manufacturing industry, going paperless can improve the workplace environment by addressing labor shortages, enhancing operational efficiency through data digitization, and reducing costs. This article will explain the purposes and benefits of going paperless in the manufacturing industry, as well as points to consider when implementing it. Additionally, we will introduce specific methods to promote paperless practices within the company, using case studies from other companies as references. *For more detailed information, please refer to the link below.*

Many administrators may be troubled by the effort and time required to create daily work reports, as they must be prepared by each product and individual. While it is understood that reports should be as simple and easy to understand as possible to avoid mistakes and omissions, some may find it difficult to improve the templates they usually use in their regular operations. Therefore, we have prepared a ready-to-use work report template. Additionally, we will explain the key points for writing work reports and the precautions to take when creating and managing them. Let's take this opportunity to reaffirm the purpose of the reports that have been created as part of the work process. *You can view and download the detailed content of the article and the ready-to-use template from the link below.*

Daily reports related to daily operations are essential records for management to understand the work status of each member. Especially in manufacturing environments, they are not only useful for checking the progress of work but also for identifying the causes when defective products occur and for improving each process. However, with handwritten reports, there are many issues, such as difficulties in storing large amounts of paper, challenges in understanding the content depending on the writer, and the enormous time required for transcription. Therefore, this article will review the issues related to daily reports and explain in detail how the digitization of daily reports can positively impact these problems, as well as points to consider during the digitization process. *For more detailed content of the article, please refer to the link below.*