日本アクアリフォーミングシステムズ Product Lineup

Table of Contents 1. What is the impact of water quality on cutting and grinding? 2. Performance of reform water 3. Case studies of improved cutting efficiency with reform water 'Reform water' is neutral water that has been softened through water treatment and double-filtered with natural and artificial ceramics. Based on high-precision analytical measurement technology and experience, we improve quality and productivity, enhancing your cutting environment. 【Environmental Improvement Effects of Reform Water】 ■ Reduces tool costs by up to 50% ■ Reduces defect rates by up to 33% ■ Extends cutting oil lifespan by three times ■ Achieves average particle size reduction by up to 75% ■ Cooling effect / lifespan / cutting resistance / reduction in slag generation ■ Production efficiency / reduced tool replacement frequency / wettability / water evaporation ■ Skim coagulation / stable mineral content *For more details, please refer to the PDF document or feel free to contact us.*

• others

"Reform Water" is neutral water that has been treated through softening and double-filtered with natural and artificial ceramics. By reducing the average particle size and electrifying it, we enhance the cooling and lubricating effects, achieving a reduction in friction resistance and suppression of the cutting edge formation. By separating the clusters of water molecules and balancing the mineral components to an appropriate level, it brings remarkable effects in cutting processes. Based on high-precision analytical measurement technology and experience, we improve quality and productivity, enhancing our customers' cutting environments. 【Environmental Improvement Effects of Reform Water】 ■ Achieves an average particle size reduction of up to 1/4 ■ Reduces tool costs by up to 1/2 ■ Reduces defect rates by up to 1/3 ■ Extends the lifespan of cutting oil by three times *For more details, please refer to the PDF document or feel free to contact us.

• others

"Reform Water" is used as dilution water for water-soluble cutting fluids used in cutting and grinding processes. By reducing the friction coefficient during cutting and lowering the temperature, it extends tool life and increases cutting speed. Additionally, using this water eliminates the need for coolant replacement more than once a year. You only need to add the amount of coolant that evaporates daily, significantly reducing waste disposal costs. 【Features】 ■ Improved machining accuracy ■ Tool wear suppression and reduced residual stress ■ Reduction in tool costs and tool replacement costs ■ Longer tool and cutting fluid life due to reduced machining vibration ■ Prevention of oxidation and spoilage of cutting fluid by suppressing anaerobic bacteria ■ Improved workplace environment by suppressing sludge formation ■ Reduced environmental impact (no coolant waste!) *For more details, please contact us or refer to the PDF materials.

• Cutting Oil

At Japan Aquariforming Systems LLC, we have focused on research that embodies the insights of "Reform Water," which can dramatically improve the productivity of machining by blending with water-soluble cutting oils, and have developed a mass-production type "Reform Water Manufacturing System." 【Features】 ■ By using water reformed with natural anti-fire stones (Reform Water) as a cutting oil agent, it is possible to significantly enhance the productivity of machining. ■ Constituent device: Reform Water generation device *For more details, please refer to the PDF materials or feel free to contact us.

• Other water treatment equipment

It is used as a diluent for water-soluble cutting fluids used in cutting and grinding processes. By reducing the friction coefficient during cutting and lowering the temperature, it can extend tool life and increase cutting speed. It can also suppress the growth of anaerobic bacteria, making it less likely to produce foul odors and nearly eliminating waste liquid. By using this water, the need for coolant replacement, which is done more than once a year, is eliminated. You only need to add the amount of coolant that evaporates daily. This can significantly reduce waste disposal costs, making it environmentally friendly for both the planet and the company. If your company is struggling with the odor of water-soluble coolants, please feel free to contact us.

• Cutting Oil
• lathe
• Grinding Machine

It enhances lubricity and cleaning properties. It is used at a concentration similar to that of the original water-soluble coolant. When the processing fluid begins to deteriorate, this KN3 can be used to restore it to a good processing condition.

• Grinding Machine
• lathe
• Milling machine

The Clean Tank System circulates the original cutting fluid between the machine tool and the reform water purification device while purifying it, ensuring the retention of high processing performance, lubrication performance, and cooling performance of water-soluble coolant cutting fluids. To provide cutting fluids with the appropriate properties required by our customers, we have formulated a cutting fluid by mixing reform water KN1 and KN3 with cutting oil in the appropriate ratios. This cutting fluid becomes a customer-specific original cutting fluid that excels in improving processing accuracy, extending tool life, and reducing the generation of waste cutting fluid. 【Features】 ■ Significantly improved cooling efficiency for tools and workpieces ■ Enhanced quality due to improved processing accuracy ■ Longer tool and machine lifespan (proven to extend tool life by more than five times) ■ Substantial reduction in the hassle and cost of disposing of chips and sludge ■ Elimination of the foul odor unique to water-soluble coolants, improving the working environment ■ No need for coolant replacement, contributing to environmental sustainability We are a company committed to SDGs! *For more details, please feel free to contact us.

• Other cleaning machines
• Other water treatment equipment
• lathe

We will investigate whether this processing condition is good or bad, examining the state of cutting and grinding processes, and assist in achieving a better condition. [1] We will inquire about the processing conditions during cutting and grinding and conduct a current state analysis. - Observation and evaluation of the processing tools - Observation and evaluation of the processed chips - Observation and evaluation of the processed workpieces - Vibration evaluation of the machine tools and jigs used for processing - CAE analysis as needed - Chemical analysis of the coolant (water-soluble coolant) [2] We will convert the dilution water of the coolant into reform water for improvement analysis. - Quantitative comparison analysis of each item [3] Investigation of tool life, processing accuracy, and coolant life - Regular analysis - As necessary, we will conduct joint research with academia and perform quantitative analysis. After the current state analysis, once the processing conditions stabilize, we recommend using reform water KN1 for the dilution water of the water-soluble coolant to enhance cooling properties and reduce the coefficient of friction during processing. We provide one-stop advice from the perspectives of coolant, work material, tools, and machine tools. We are actively visiting areas such as Gunma, Saitama, Nagoya, Osaka, Shizuoka, and Okayama. *Please feel free to contact us for more details.

• lathe
• Cutting Oil
• Grinding Machine