We will cooperate to evaluate whether our processing is appropriate using environmentally friendly water-soluble coolants for cutting and grinding, aiming to improve tool life and processing accuracy!
We will investigate whether this processing condition is good or bad, examining the state of cutting and grinding processes, and assist in achieving a better condition. [1] We will inquire about the processing conditions during cutting and grinding and conduct a current state analysis. - Observation and evaluation of the processing tools - Observation and evaluation of the processed chips - Observation and evaluation of the processed workpieces - Vibration evaluation of the machine tools and jigs used for processing - CAE analysis as needed - Chemical analysis of the coolant (water-soluble coolant) [2] We will convert the dilution water of the coolant into reform water for improvement analysis. - Quantitative comparison analysis of each item [3] Investigation of tool life, processing accuracy, and coolant life - Regular analysis - As necessary, we will conduct joint research with academia and perform quantitative analysis. After the current state analysis, once the processing conditions stabilize, we recommend using reform water KN1 for the dilution water of the water-soluble coolant to enhance cooling properties and reduce the coefficient of friction during processing. We provide one-stop advice from the perspectives of coolant, work material, tools, and machine tools. We are actively visiting areas such as Gunma, Saitama, Nagoya, Osaka, Shizuoka, and Okayama. *Please feel free to contact us for more details.
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basic information
The members of Japan Aqua Forming Systems LLC will respond. If necessary, we will collaborate on joint research with academic institutions that have received permission for concurrent work as part of the utilization of research results. The analysis will include chemical analysis of the coolant, observation of cutting forms, vibration FFT analysis, and CAE analysis of cutting processes. The results of the temperature distribution analysis when machining die-cast aluminum alloy ADC12 (Al-Si-Cu based alloy) are presented. The cutting depth is constant at 0.4mm, but as the friction coefficient changes, the form of the chips also changes, and it is evident that the temperature generated in the workpiece varies significantly. While the high cooling performance is often pointed out, we strive for visualization through such analyses.
Price range
P5
Delivery Time
※We will respond after consulting with you.
Applications/Examples of results
Applications: Lathe machining, milling machining, surface grinding, cylindrical grinding Achievements: Exhibited at Innovation JAPAN 2019 Examples of achievements: Gunma Seiko Co., Ltd. and others
Detailed information
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The analysis results of the maximum principal stress distribution when machining die-cast aluminum alloy ADC12 are presented. The cutting depth is constant at 0.4mm, but as the friction coefficient changes, the shape of the chips also changes, and it is evident that the stress generated in the workpiece and the residual stress differ.
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This shows the simulation results of coolant flowing between grinding grains. It assumes a case where the grain density is fixed and arranged geometrically, indicating the average flow. The semicircular arrangement represents the grinding grains, while the small round particles represent the flow of coolant. The color of the semicircles indicates temperature, and the color of the small particles indicates that the redder they are, the faster they flow. If the temperature of the grinding grains rises too much, they can break due to thermal stress, making it easier to generate self-sharpening edges. When pressure is applied in this state and the grains break, it results in self-sharpening edges. We will conduct such simulations to examine the efficiency of grinding processes.
Line up（4）
| Model number | overview |
|---|---|
| Coolant Analysis | We will analyze the current cutting fluid, water, and other water-soluble coolants to eliminate the characteristic foul odor and the solvent used for dilution, as well as the coolant concentrate. |
| Tool Vibration Analysis | We will analyze the processes that become bottlenecks during machining using sensors such as accelerometer pickups. |
| Chip Analysis | We will analyze the condition of the processed chips, slag, and grinding debris after observing them under a microscope. |
| CAE Analysis | To understand the machining conditions, we will construct a CAD model and perform structural analysis and cutting process analysis. |
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Company information
Our company provides products that are considerate of nature, like a nurse watching over human health and the environment, for businesses that use water in processes such as cutting, grinding, and cleaning. We pay attention to all production environments. We also focus on improving working conditions, including odor control, tool life management, energy-saving measures, processing condition reviews, and suitability assessments of lubricants. We handle parts processing and mold processing as well. Furthermore, we have begun to partially support non-water-soluble (oil-based) coolants! Additionally, we improve the production environment of various products through consulting and joint research with a Doctor of Engineering from Gunma National College of Technology. We also offer services such as chemical analysis, non-destructive testing using residual stress and ultrasound, structural analysis, molding, thermal fluid analysis simulations, and demonstrations. If you have concerns about our coolants or similar products, we can provide preliminary analysis free of charge in some cases, so please feel free to contact us with your requests.
