TCC List of Products and Services

We would like to introduce an example of the "Traceability System" developed by TCC. This system links each process from the input of raw materials to processing and inspection with production equipment, managing product traceability information using handheld terminals. It allows for the long-term storage of production performance information obtained from production equipment, enabling tracing from products to raw materials, and makes it easy to display the performance information of each production equipment on a web screen. Since it is not an automated line, the handheld terminal recognizes the barcodes of semi-finished products and each piece of equipment, linking production performance information with semi-finished product information. 【Implementation Effects and Points】 ■ By centrally managing equipment production information in the production process, it is possible to manage all regular operations and analyses within a single system. ■ Traceability information from raw materials to semi-finished products to finished products can be referenced through the web system. ■ By using the web system, if a terminal capable of network connection is provided, data on the system can be referenced. *For more details, please refer to the related link page or feel free to contact us.

We would like to introduce a case study of the "Film Factory Control System" developed by TCC. This system is a control system that uses OPTO22's "SNAP Control System" to automatically control air conditioning, weighing, temperature, pressure, flow rate, and more. It has trend functions for temperature, pressure, flow rate, and level values, and allows for batch processing based on production plans from the production management system. 【Implementation Effects and Points】 ■ Approximately one-third cost reduction compared to systems using DCS ■ Customization by users is possible in a user-friendly development environment ■ From client PCs at the same site and other sites, it is possible to check the digital and analog I/O status of the factory floor via the control PC connected to the control panel and controller (alarms, tank levels, etc. can be monitored in real-time from a distance) *For more details, please refer to the related link page or feel free to contact us.

We would like to introduce a case study of the "High-Temperature Furnace Temperature Control System" developed by TCC. This system implements PID control of the furnace temperature using a PLC, and performs automatic tuning of PID parameters during operation through YOKOGAWA's "Omakase" control. Additionally, it features operation control and trend saving functions using EXCEL via KEYENCE's DATA BUILDER. 【Implementation Effects and Points】 ■ Reduction of manufacturing monitoring burden on operators ■ Stable control through automatic tuning of "Omakase" control ■ Customization by users is possible since the monitoring screen is created using EXCEL VBA *For more details, please refer to the related link page or feel free to contact us.

We would like to introduce a case of "simulation" developed by TCC. This system simulates various devices and physical phenomena using the OPTO22 company's "SNAP Control System," which automatically controls air conditioning, measurement, temperature, pressure, flow rate, and more. By modeling the plant, it can accurately simulate the actual equipment in various scenarios such as startup, shutdown, load changes, and accident response. The simulation speed can be adjusted to double speed, allowing for efficient simulation. 【Implementation Effects and Points】 ■ By using the monitoring terminal that is used in actual equipment, smooth operation in real operations is possible. ■ Training for handling troubles can be conducted through the simulator. *For more details, please refer to the related link page or feel free to contact us.