TCC List of Products and Services

We would like to introduce an example of the "Traceability System" developed by TCC. This system links each process from the input of raw materials to processing and inspection with production equipment, managing product traceability information using handheld terminals. It allows for the long-term storage of production performance information obtained from production equipment, enabling tracing from products to raw materials, and makes it easy to display the performance information of each production equipment on a web screen. Since it is not an automated line, the handheld terminal recognizes the barcodes of semi-finished products and each piece of equipment, linking production performance information with semi-finished product information. 【Implementation Effects and Points】 ■ By centrally managing equipment production information in the production process, it is possible to manage all regular operations and analyses within a single system. ■ Traceability information from raw materials to semi-finished products to finished products can be referenced through the web system. ■ By using the web system, if a terminal capable of network connection is provided, data on the system can be referenced. *For more details, please refer to the related link page or feel free to contact us.

We would like to introduce a case study of the "Precious Metal Management System" developed by TCC. This system aims to improve productivity, quality, profitability, and reduce management workload by centrally managing the business processes involved in manufacturing automotive exhaust gas purification catalysts. It collects production information such as output, time axis, and equipment downtime from each process and external systems, achieving visibility in the factory and traceability. By collecting and managing product defect information (location, time, condition, cause), it aims to enhance quality and profitability. 【Implementation Effects and Points】 ■ By automating production planning, it can be quickly created while considering complex conditions. ■ Managing planning and inventory information within the system allows for instant data retrieval and easy display of statistical information, leading to improved profitability. ■ Real-time production instructions for the production process enable the manufacturing of only the necessary products in the required quantities, reducing unnecessary inventory. *For more details, please refer to the related link page or feel free to contact us.

We would like to introduce a case study of "Input/Output Board Driver Development" conducted by TCC Corporation. This system was developed to run on a certain manufacturer's FA computer, equipped with Wind River's embedded real-time OS: VxWorks, and to operate the manufacturer's digital/analog input/output board by developing a general-purpose driver. As a result, we were able to add VxWorks, an OS with high reliability and safety, to the lineup of A control equipment manufacturer's PC. 【Implementation Effects and Points】 ■ We were able to add VxWorks, an OS with high reliability and safety, to the lineup of A control equipment manufacturer's PC. ■ We customized the Intel Pentium 4 BSP included with WorkBench to create a general-purpose driver that does not depend on the type of input/output board for a certain company. *For more details, please refer to the related link page or feel free to contact us.

We would like to introduce a case study of the "Film Factory Control System" developed by TCC. This system is a control system that uses OPTO22's "SNAP Control System" to automatically control air conditioning, weighing, temperature, pressure, flow rate, and more. It has trend functions for temperature, pressure, flow rate, and level values, and allows for batch processing based on production plans from the production management system. 【Implementation Effects and Points】 ■ Approximately one-third cost reduction compared to systems using DCS ■ Customization by users is possible in a user-friendly development environment ■ From client PCs at the same site and other sites, it is possible to check the digital and analog I/O status of the factory floor via the control PC connected to the control panel and controller (alarms, tank levels, etc. can be monitored in real-time from a distance) *For more details, please refer to the related link page or feel free to contact us.

We would like to introduce a case study of the "High-Temperature Furnace Temperature Control System" developed by TCC. This system implements PID control of the furnace temperature using a PLC, and performs automatic tuning of PID parameters during operation through YOKOGAWA's "Omakase" control. Additionally, it features operation control and trend saving functions using EXCEL via KEYENCE's DATA BUILDER. 【Implementation Effects and Points】 ■ Reduction of manufacturing monitoring burden on operators ■ Stable control through automatic tuning of "Omakase" control ■ Customization by users is possible since the monitoring screen is created using EXCEL VBA *For more details, please refer to the related link page or feel free to contact us.

We would like to introduce a case of "simulation" developed by TCC. This system simulates various devices and physical phenomena using the OPTO22 company's "SNAP Control System," which automatically controls air conditioning, measurement, temperature, pressure, flow rate, and more. By modeling the plant, it can accurately simulate the actual equipment in various scenarios such as startup, shutdown, load changes, and accident response. The simulation speed can be adjusted to double speed, allowing for efficient simulation. 【Implementation Effects and Points】 ■ By using the monitoring terminal that is used in actual equipment, smooth operation in real operations is possible. ■ Training for handling troubles can be conducted through the simulator. *For more details, please refer to the related link page or feel free to contact us.

We would like to introduce a case study of the "Production Instruction System" developed by TCC. This system has a three-layer structure consisting of ERP, MES, and PLC areas. The MES receives production schedule information and product composition information from the ERP and sends production instructions to the PLC, which uses signal lights and picking lamps to direct the picking of cases and small parts. Additionally, it issues management labels (QR codes) for products and conducts assembly checks at the initial process, as well as inspections at the final process. 【Features】 - Sequential production can be performed based on instructions from the host, reducing unnecessary manufacturing. - Production adjustments can be made on the MES side, allowing for flexible production. - Picking errors for parts have been eliminated. *For more details, please refer to the related link page or feel free to contact us.

We would like to introduce a case study of the "Product Re-inspection System" developed by TCC. This system digitizes re-inspection information that is currently managed by hand (re-inspection data). It receives re-inspection requests from the product shipping system (existing system) and includes an approval function for inspection results, ensuring that incorrect inspection results are not communicated to the product shipping system. Additionally, it transmits inspection results to the product shipping system. By converting re-inspection data into electronic data, it enables data search and aggregation. 【Implementation Effects and Points】 ■ By digitizing re-inspection requests and results, centralized management of data is possible. ■ The collaboration between the product shipping system and the re-inspection system through electronic data allows for the tracking of re-inspection results within the system, improving the efficiency of shipping operations. ■ The ability to search and aggregate re-inspection results also contributes to the efficiency of other operations. *For more details, please refer to the related link page or feel free to contact us.

We would like to introduce a case of "Digitalization of Production History Information" developed by TCC. This system digitizes production history information that is managed on paper and converts the digitized production history information into a database. It allows for the searching of digitized production history information. By digitizing, it is possible to retain the information for up to 10 years. Additionally, a simple approval function has been implemented. 【Implementation Effects and Points】 ■ The database conversion significantly reduces the time spent searching for production history information. ■ By digitizing paper information, integration with other systems has been achieved. *For more details, please refer to the related link page or feel free to contact us.

We would like to introduce a case study of the "Case Management System" developed by TCC. This system centralizes customer information and case information specific to law firms using a database, enabling information sharing. Access to customer information and case information is done through a web browser, allowing anyone to operate it easily without the need to install new applications on their computers. When receiving requests for new cases, the conflict check can be used to quickly determine whether to accept or decline the request. 【Implementation Effects and Points】 ■ Customer information and case information that were managed individually can now be shared within the office. ■ When receiving requests for new cases, the conflict check function allows for quick decision-making on whether to accept the request. ■ Since there is no need to individually install applications to use the system, horizontal deployment can be easily carried out. *For more details, please refer to the PDF document or feel free to contact us.

We would like to introduce a case study of the "Remote Monitoring System" developed by TCC. This system allows for remote monitoring of the process status of sewage treatment facilities scattered across the country from the headquarters' computer. For process control monitoring, we have adopted the Mistic controller from the American company OPTO22. Since it can be monitored remotely from the headquarters, instructions can be given to the site quickly. 【Implementation Effects and Points】 ■ Remote monitoring from the headquarters allows for quick instructions to the site. ■ Even with an increase in facilities, it is easy to add remote site controllers. ■ By using the OPTO22 control monitoring package for both software and hardware, a seamless environment can be established. ■ By utilizing the SDK provided by the company, integration with general applications such as Microsoft Visual BASIC is possible. *For more details, please refer to the PDF document or feel free to contact us.

We would like to introduce a case study of the "Power Demand Monitoring" system developed by TCC. This system captures power data using the PAC controller from OPTO and stores the data in a database for long-term retention. The stored data is displayed in a web browser. Inspection results are entered using a re-inspection system. Additionally, the calculation method for power demand can be edited by administrator users. 【Implementation Effects and Points】 ■ Real-time display of demand and trend data, enabling power monitoring management through graphical representation. ■ Real-time alarm display and sound alerts for monitoring alarms. ■ By allowing changes to master data (report groups, power demand calculation formulas, multipliers, etc.), variable aggregation and display can be performed. *For more details, please refer to the PDF document or feel free to contact us.

We would like to introduce a case of "Equipment Control Monitoring" developed by TCC. This system has a mechanism to control production equipment from terminals and can change the operation of the equipment according to the production situation. It monitors various states of the production equipment in real-time and notifies the operator. Production information obtained from the production equipment can be stored long-term and displayed in real-time trends, historical trends, operating rate graphs, etc. Additionally, this production information can be printed as reports or downloaded to a local PC in CSV format. 【Implementation Effects and Points】 ■ Capable of rapidly collecting, accumulating, and analyzing large volumes of data ■ Can improve production accuracy ■ Early detection of abnormalities can prevent production opportunity losses ■ Enables efficient production by linking upper systems with equipment ■ Maintenance records for devices and replacement parts can be kept, allowing for asset management *For more details, please refer to the PDF document or feel free to contact us.

We would like to introduce a case study of the "Utility Integrated Monitoring" developed by TCC. This system has functions such as process monitoring, trend monitoring, alarm/event monitoring, and equipment control/settings, allowing for real-time monitoring of equipment status. It collects various process signals and analog signals from each utility facility in the production plant. Communication processing is performed from controllers with different protocols/specifications controlled by multiple utility equipment manufacturers. 【Implementation Effects and Points】 - Information that needed to be monitored individually can now be monitored all at once. - Process values can be collected efficiently. - Large volumes of data can be collected, stored, and analyzed at high speed. - Anomalies can be detected early, preventing potential production opportunity losses. - The monitoring screen is designed using process flow diagrams and factory layout diagrams, allowing for intuitive situation understanding. *For more details, please refer to the PDF document or feel free to contact us.

We would like to introduce a case study of the "Automated Warehouse System" developed by TCC. This system is designed to efficiently transport goods to empty shelves automatically. It enables inventory management of the automated warehouse, management of inbound and outbound operations, control of loading/unloading to and from the vertical warehouse, and printing of management reports. Additionally, it allows for inventory information searches, management and reference of inbound and outbound performance, and data linkage with higher-level systems. 【Implementation Effects and Points】 - By automatically transporting goods delivered by suppliers to empty shelves, it improves operational efficiency and safety until shipment, and reduces costs through lead time improvements. - By automatically allocating and storing the same type of goods as close to each other as possible, it reduces the burden of inventory work and decreases inventory discrepancies and labor costs. *For more details, please refer to the PDF document or feel free to contact us.

We would like to introduce a case study of the "Logistics Sorting System" developed by TCC. This system is designed to operate 24 hours a day, simultaneously sorting shipments, arrivals, and transit packages. It has the capability to automatically sort up to 8 million items, using fixed scanners to read package numbers for searching collection data and performing sorting. 【Implementation Effects and Points】 ■ Cost reduction through labor-saving, while enabling accurate and stable high-speed processing of large volumes of packages. ■ Real-time collaboration with the host allows for the accumulation and updating of package information that supports traceability. ■ By being able to monitor the status of the sorting line in real-time, early responses to abnormalities are possible. *For more details, please refer to the PDF document or feel free to contact us.

We would like to introduce a case study of the "ALC Production Instruction Distribution System" developed by TCC. This system receives production instruction data from ALC via FTP, and the distribution server expands it into distribution data for each manufacturing process line and stores it in a database. The expanded distribution data is sent from the distribution server to the PLC (G/W) of each manufacturing process line. The G/W transmits the data in response to data requests from the manufacturing process equipment PLC. Quality information from each manufacturing line is accumulated in the database of the information management server via the G/W. 【Implementation Effects and Points】 ■ Recovery from system troubles can be performed quickly. ■ Prevents manufacturing line stoppages due to troubles in upper systems. ■ Allows for data viewing and operation while on-site. ■ A common program can be used for all PLCs, reducing software production costs when expanding manufacturing lines. *For more details, please refer to the PDF materials or feel free to contact us.

We would like to introduce a case study of the "Logistics and Cart System" developed by TCC. This system comprehensively manages all equipment introduced in logistics centers, automating the entire process from the arrival of handled products to shipping and inventory management, allowing for efficient operations. The implementation has led to a dramatic improvement in work efficiency and significant cost reductions. 【Implementation Effects and Points】 ■ Workers can perform accurate and rapid picking by simply taking the indicated quantity of items according to the display instructions. ■ Dramatic improvement in work efficiency and significant cost reductions. *For more details, please refer to the PDF materials or feel free to contact us.

We would like to introduce a case study of the "Material Handling Management System" developed by TCC. This system performs data transmission and reception to manage the inbound and outbound quantities in the warehouse and control sorting equipment. It receives inbound and outbound instructions from the upper system and sends package information (shelf information, JAN code) to the equipment based on those instructions. For inbound, sorting of packages is done based on the information verified by the scanner, while for outbound, scheduled packages are collected, verified by the scanner, and sorted for delivery to the destination stores. 【Implementation Effects and Points】 ■ Real-time confirmation of inventory levels, shelf usage, and package occupancy rates ■ Continuous monitoring of inbound and outbound status ■ Simplified verification during inbound and outbound processes, allowing for reduced operational time *For more details, please refer to the PDF document or feel free to contact us.

We would like to introduce a case study of the "Power Measurement and Control Module" developed by TCC. This system is a power supply control system designed for small-scale power systems, such as microgrids, to provide efficient and high-quality power supply. It periodically measures voltage, current, frequency, and active/reactive power from the power measurement circuit and accumulates the data. The collected data is used to set efficient control command values for various devices. The system consists of multiple agents that interact with each other, each possessing server functionality. 【Implementation Effects and Points】 ■ It enables efficient power supply by measuring usage conditions. ■ It can not only aggregate measurement values in real-time but also accumulate and reference long-term data. ■ It allows for tracing unexpected equipment usage afterward. ■ Data can be checked without moving, even between remote terminals. *For more details, please refer to the PDF materials or feel free to contact us.

We would like to introduce a case of "Equipment Control Management" developed by TCC. This system integrates manufacturing and shipping instructions, material arrival, inspection, and correction information from the ERP system to manage manufacturing execution comprehensively. It manages the traceability information of product data linked with production equipment through each process from product input to processing, inspection, and shipping. It also issues control instructions to the production equipment. Additionally, it manages inventory control of materials (raw materials/intermediate materials), including arrival, inspection, understanding of inventory locations, supply to production equipment, and inventory counting. 【Implementation Effects and Points】 ■ It is possible to manage all regular operations and analyses within a single system. ■ Remote operation enables easy maintenance from distant locations. ■ Quick initial response during trouble occurrences minimizes impact. ■ Early detection of abnormalities allows for the prevention of production opportunity losses. ■ Efficient production is possible by linking upper systems with equipment. *For more details, please refer to the PDF document or feel free to contact us.

We would like to introduce a case study of the "Product Shipment System" developed by TCC. This system manages the process from order receipt to shipment of products. Based on customer orders, it issues shipping instructions and prints necessary documents such as shipping instructions, delivery notes, and inspection reports during the shipment process. Additionally, the shipping and receiving personnel confirm the shipping instructions while printing shipping labels and transport slips, which are then affixed to the products for shipment. 【Implementation Effects and Points】 ■ Ability to check if the shipment meets specifications at the time of issuing shipping instructions ■ Customizable printing layouts according to customer requests ■ Achieves paperless operations through integration with the concurrently implemented product re-inspection system ■ Significantly reduces workload and shipping errors ■ Enables prompt response during troubles, allowing for effective data utilization ■ Improves operational efficiency through integration with other systems *For more details, please refer to the PDF document or feel free to contact us.

We would like to introduce a case study of the "Production Management System" developed by TCC. This system is an integrated production management system that can manage orders, production, inventory, manufacturing, and costs all in one place. Since it is entirely web-based, it allows access to the same data as within the company even when you are away from the office. Other features include standard intranet system functions to support internal operations, such as timesheets, bulletin boards, news updates, and action schedules. 【Implementation Effects and Points】 ■ By using a web system that allows operations from a web browser, the burden of system operation is reduced. ■ Printed forms can be selected for regular printing or Excel printing, making it easy to aggregate and analyze data again in Excel. ■ Data that can be linked with other cost systems can be freely created. *For more details, please refer to the PDF materials or feel free to contact us.

We would like to introduce a case study of the "Sorting System (Traceability)" developed by TCC. This system automatically classifies the grades and classes of agricultural products received from producers through image processing. The classified products are sorted accordingly, packed into boxes, labeled, and shipped as products. The Trace ID is associated with traceability information of the producer and the product, which is stored in a database. Based on the information from the Trace ID, we disclose traceability information in response to inquiries from markets, intermediaries, and consumers. 【Implementation Effects and Points】 ■ High-speed and accurate classification of grades using an automatic sorting machine ■ Easy management of inquiry information reception and responses, allowing for the promotion of a safe and reliable brand ■ Accumulated information can be easily searched ■ Detailed management of product receipt based on complaint information can be easily achieved *For more details, please refer to the PDF document or feel free to contact us.

We would like to introduce a case study of the "Inventory Management System" developed by TCC. This system utilizes handheld terminals for inputting performance data. It receives inbound and outbound schedule data from the core system, stores it in the server's database, and transfers the schedule to the handheld terminals to create performance records. The collected performance data is used to manage inventory, and the inbound and outbound performance data is sent back to the core system. By adopting handheld terminals with wireless LAN, real-time transmission and reception of scheduled performance data is achieved. 【Implementation Effects and Points】 - The handheld terminals and management terminals incorporate similar functionalities while maintaining usability. - By changing the handheld terminal screens from monochrome to color, visibility has improved. *For more details, please refer to the PDF document or feel free to contact us.

We would like to introduce a case study of the "Coil Inspection System" developed by TCC. This system is designed to input defect inspections of steel plates while the coils are being wound. It allows for immediate input of various defects in meter units, with information entered for each position, such as front and back, both ends, and center. By performing various defect inputs, the system ultimately automates the determination of shipment approval or rejection. The entered data is sent to the server on a coil-by-coil basis. 【Implementation Effects and Points】 ■ Reduces errors from traditional transcription by directly inputting defect information into the computer. ■ By managing data with inspection instruction numbers, it enables consistent inspections between rough inspections and final shipment inspections, thereby improving quality control. *For more details, please refer to the PDF document or feel free to contact us.

This is an example of a system that communicates with the power conditioners installed on-site, collects data on power generation as well as fault and abnormal signals, and accumulates it in a database. It collects measurement values from the installed solar radiation meters and thermometers on-site and stores them in a database. After implementation, since the solar power plant is located in a remote mountainous area, monitoring from a distance via an internet connection is possible. [Case Overview] ■ Industry: Solar Power Generation ■ Field: Quality Control ■ Development Environment ・ PLC: Omron PLC ・ OS: Windows OS ・ DB: SQL Server Express *For more details, please refer to the PDF document or feel free to contact us.

This is an introduction to a case study on the development of a system that centrally collects temperature information through the IoT of temperature measurement devices in various processes, enabling quality monitoring and investigation of products. In this system, temperature information is collected in various ways. After implementation, it becomes possible to centrally manage and monitor temperature information that was previously managed separately in each process due to IoT integration. 【Case Overview】 ■Industry: Sake Brewing ■Field: Quality Control ■Development Environment ・PLC: MELSEC PLC ・Peripheral Devices: Recorder, Temperature Resistance Sensor, Photoelectric Sensor ・Development Language: Ladder *For more details, please refer to the PDF document or feel free to contact us.

We would like to introduce a case study of a remote monitoring system that can display the status of equipment. Equipment monitoring supports a wide variety of PLCs and remote I/Os, making it easy to add or expand monitoring targets for both new and old equipment. Since it can be accessed via a web browser, the status of the equipment can be displayed over the internet from a PC or tablet with security settings in place. 【Case Overview】 ■Industry: Public Works ■Field: Remote Monitoring ■Development Environment ・OS: Windows Server 2016 ・DB: Historian 2017 (+SQL Server) ・WEB: IIS *For more details, please refer to the PDF document or feel free to contact us.

We would like to introduce a case study based on the Android platform itself published by AOSP (Android Open Source Project). We developed the core parts of the system, including integration into the Linux Kernel, hardware I/O, clock, and memory allocation. After implementation, we were able to gain the benefits of diversity and compatibility in development through development from AOSP. 【Case Overview】 ■Industry: Telecommunications ■Field: Embedded ■Development Environment - OS: Windows - Build Environment: Linux (Ubuntu) - Development Tools: Android NDK, Android Studio *For more details, please refer to the PDF document or feel free to contact us.

This is a case study of the development of an electronic recording system that measures and records the electricity usage within the factory premises (including office buildings) and details it by section and department. By comparing the water utility's meter readings (including water charges), it enables the understanding of the validity of electricity usage and the frequency and trends of usage by department. After implementation, the transition from handwritten tasks to digital processes reduced recording errors and facilitated the archiving of past records and trend analysis. 【Case Overview】 ■Industry: Manufacturing ■Field: Electricity Monitoring ■Development Environment - OS: Windows 7 - DB: Excel File - Development Language: Excel Macro, VBA *For more details, please refer to the PDF document or feel free to contact us.

This is a case study of a pump control system developed for supplying water to a storage tank. Due to the long distance (several kilometers) between the pump and the storage tank, a wide-area communication network (LTE network) is used to exchange control signals. After implementation, the signal lines were replaced due to aging from buried installation, and switching to a wireless system improved stability. 【Case Overview】 ■Industry: Food ■Field: Equipment Control ■Development Environment - Communication Equipment: M2M Router (VPN Router) - Signal Conversion: LAN-Compatible Input/Output Converter - Auxiliary Equipment: Relay, Timer *For more details, please refer to the PDF document or feel free to contact us.

This is a case study of a production instruction system developed for the automotive body painting process. Based on the production information received from the core system, it provides production instructions from input to masking, transportation, and painting (robot). After implementation, displaying work instructions on a large monitor at the operator's station can reduce work errors. 【Case Overview】 ■Industry: Manufacturing ■Field: Production Instructions ■Development Environment ・PLC: MELSEC PLC (Q Series) ・Touch Panel: MELSEC GOT, Pro-face GP ・Auxiliary Equipment: Large Monitor *For more details, please refer to the PDF document or feel free to contact us.

We will introduce a case study on the development of an Energy Management System (EMS) aimed at maximizing the generation efficiency of renewable energy, starting with solar power generation. The system connects with power conditioners (PCS) from various companies to perform status monitoring. After implementation, by enabling communication with each company's PCS, we can prevent limitations based on manufacturers or models, thereby maximizing the efficiency of power generation (and selling), which helps reduce generation losses. 【Case Overview】 ■Industry: Power Generation ■Field: EMS ■Development Environment ・PLC: MELSEC PLC (Q Series) ・Touch Panel: MELSEC GOT ・PCS: GS Yuasa, Mitsubishi Electric, TMEIC *For more details, please refer to the PDF document or feel free to contact us.

This is a case study of a conveyor control system developed for the fiber molding process. It features upper and lower conveyors to mold to specified density and thickness, with variable control using an inverter. After implementation, by converting the conveyor control to inverter-based, it became possible to vary the speed and achieve stable quality in product manufacturing. 【Case Overview】 ■Industry: Manufacturing ■Field: Equipment Control ■Development Environment ・PLC: MELSEC PLC (Q Series) ・Touch Panel: MELSEC GOT ・INV: MELSEC FREQROL (CC-Link connection) *For more details, please refer to the PDF document or feel free to contact us.

We will introduce a case study of a system that collects and accumulates various signals obtained from equipment (such as pressure and temperature during molding) to understand operational status and perform predictive maintenance for signs of quality degradation. Signal data collected by the PLC is received in a file and analyzed and visualized. After implementation, it became possible to analyze multiple scales, such as waveforms over time and waveforms for each manufacturing timing, and the display format can be switched between two patterns: raw values and moving averages, making trends easier to see. [Case Overview] ■ Industry: Manufacturing ■ Field: Measurement ■ Development Environment - PLC: KEYENCE PLC (KV Series) - Touch Panel: Soft-VT (on PC) - DB: CSV file *For more details, please refer to the PDF document or feel free to contact us.

We will introduce a case study of a measurement and analysis system that collects production information obtained from equipment to predict equipment failure signs and quality degradation signs. Based on the input information, analysis is performed using FFT (Fast Fourier Transform) and MT (Mahalanobis-Taguchi Method). After implementation, we improved accuracy by using various analysis methods, moving from a simple threshold (such as upper and lower limits) judgment method. 【Case Overview】 ■Industry: Manufacturing ■Field: Measurement Field ■Development Environment ・PLC: KEYENCE PLC (KV Series) ・Touch Panel: KEYENCE VT Series ・Peripheral Equipment: KEYENCE Measuring Instruments, MELSEC PLC *For more details, please refer to the PDF document or feel free to contact us.

We would like to introduce a case study of a production management system that distributes production instructions to each production device (cell production) based on the production plan received from the core system. The system visualizes the planned production volume for each production device, allowing for load confirmation over time. After implementation, the factory side (manufacturing side) was able to flexibly edit the production plan according to the situation, resulting in improved productivity. 【Case Overview】 ■Industry: Manufacturing ■Field: Production Management ■Development Environment ・OS: Windows Server 2012, Windows 10 ・DB: SQL Server Express, PostgreSQL ・PLC: Hitachi Industrial Equipment PLC (HX) *For more details, please refer to the PDF document or feel free to contact us.

We would like to introduce a case study of a system developed for controlling the number of compressors supplying compressed air within a factory. The system performs feedback control (PID control) of the compressor's discharge pressure, approximating the INV frequency to a specified frequency while increasing or decreasing the number of compressors to maintain the target pressure. After implementation, it enabled centralized control of compressors from different manufacturers and types, contributing to cost reduction. 【Case Overview】 ■Industry: Manufacturing ■Field: Utilities ■Development Environment - OS: Windows 7 Pro - DB: CSV file - PLC: MELSEC PLC (Q Series) *For more details, please refer to the PDF document or feel free to contact us.

We would like to introduce a case study of a system developed for measuring tire appearance inspection using image processing with FA cameras, while also allowing measurements by operators. The system captures images of the tire's contact surface and performs measurements between specified points through image processing, as well as line segment measurements (length measurements) between points using mouse operations, and pass/fail judgments based on parameters. After implementation, image processing enhanced the clarity of captured images, improving the operator's work efficiency (visibility). 【Case Overview】 ■Industry: Manufacturing ■Field: Image Processing ■Development Environment ・OS: Windows 7 Pro ・DB: SQL Server Express ・Optical Equipment: Camera, Lens, Lighting, GigE Board *For more details, please refer to the PDF document or feel free to contact us.

We would like to introduce a case study of the development of an Energy Management System (EMS) that performs power factor control to address reverse power flow at wind power plants. Using process information (analog) such as line-to-line voltage, phase angle, generator output, and wind speed, we estimate system load and power generation output to perform power factor determination. After implementation, we can maximize generation efficiency by controlling output to prevent reverse power flow in self-consumption type generation facilities. 【Case Overview】 ■Industry: Power Generation ■Field: EMS ■Development Environment ・PLC: Hitachi Industrial Equipment Systems PLC (HX) ・Touch Panel: Web Visualization (on PC) ・Communication Method: Modbus/TCP (for peripheral devices) *For more details, please refer to the PDF document or feel free to contact us.

We would like to introduce a case study of a delivery management system that supplies materials for products manufactured in a factory using Automated Guided Vehicles (AGVs). The system centrally manages multiple AGVs, instructs delivery routes, monitors arrivals and departures, understands the operational status of the AGVs, and controls the transfer of materials with existing manufacturing equipment. After implementation, the use of AGVs helped reduce labor and prevent delays in material delivery, contributing to increased productivity. 【Case Overview】 ■Industry: Manufacturing ■Field: Delivery Management ■Development Environment - OS: Windows 10 - DB: CSV Files - Communication Method: FTP *For more details, please refer to the PDF document or feel free to contact us.

We would like to introduce a development case where the medication check process, which was previously performed manually, has been systematized (automated checks using RFID). The goal is to eliminate medication errors and further reduce the burden on staff. The introduction effect has resulted in a decrease in medication errors and a reduction in the time required for medication checks due to the mechanization of the previously manual medication check process. 【Case Overview】 ■Industry: Healthcare ■Field: Quality Control ■Development Environment ・OS: Windows XP, Windows 7 ・Development Language: Visual Basic .NET *For more details, please refer to the PDF document or feel free to contact us.

This is an example of a system that manages everything from instructions to test implementation and report creation in tests using biological subjects (such as guinea pigs and mice). Data is directly imported from measuring devices to a computer, and after the test is completed, the data is stored on a server, where results are aggregated and analyzed to create reports. After implementation, the abolition of handwritten and duplicated documents has reduced report creation errors, and the time from test initiation to report creation has been shortened, making the process more efficient. [Case Overview] ■Industry: Pharmaceuticals ■Field: Quality Control ■Development Environment - OS: Windows Server/Windows XP - DB: SQL Server *For more details, please refer to the PDF document or feel free to contact us.

This is an introduction to a development case that systematized the processes of inspection acceptance, inspection, packaging, shipping, and warehousing in the fabric inspection and shipping process. After implementation, although it was a replacement, performance improved due to the upgraded capabilities of the model, and functionality was enhanced by incorporating customer requests in addition to the existing features. 【Case Overview】 ■Industry: Manufacturing (Textiles) ■Field: Quality Control ■Development Environment ・OS: Windows Server/Windows XP ・DB: Oracle *For more details, please refer to the PDF document or feel free to contact us.