TCC List of Products and Services

Our company is engaged in the design and manufacturing of computer-controlled equipment and has a proven track record in the development of plant control and monitoring systems. We have equipped our systems with functions to detect equipment abnormalities and display alarms, an operator guidance function to prompt user actions, trend functions for temperature, pressure, flow, and level values, and report output functions for production results. 【Implementation Effects and Points】 ■ Improved reliability of control through DCS redundancy ■ Real-time monitoring of production equipment alarms and instrument values ■ Ability to issue control commands for each process from monitoring terminals ■ Eliminates the need for manual operation of instruments within the factory ■ Allows for updates to be performed while the system is operational ■ Maintains high performance without affecting the number of remote I/O points or subsystems *For more details, please feel free to contact us.

We would like to introduce a case study of the "Automated Warehouse System" developed by TCC. This system is designed to efficiently transport goods to empty shelves automatically. It enables inventory management of the automated warehouse, management of inbound and outbound operations, control of loading/unloading to and from the vertical warehouse, and printing of management reports. Additionally, it allows for inventory information searches, management and reference of inbound and outbound performance, and data linkage with higher-level systems. 【Implementation Effects and Points】 - By automatically transporting goods delivered by suppliers to empty shelves, it improves operational efficiency and safety until shipment, and reduces costs through lead time improvements. - By automatically allocating and storing the same type of goods as close to each other as possible, it reduces the burden of inventory work and decreases inventory discrepancies and labor costs. *For more details, please refer to the PDF document or feel free to contact us.

We would like to introduce a case study of the "Logistics Sorting System" developed by TCC. This system is designed to operate 24 hours a day, simultaneously sorting shipments, arrivals, and transit packages. It has the capability to automatically sort up to 8 million items, using fixed scanners to read package numbers for searching collection data and performing sorting. 【Implementation Effects and Points】 ■ Cost reduction through labor-saving, while enabling accurate and stable high-speed processing of large volumes of packages. ■ Real-time collaboration with the host allows for the accumulation and updating of package information that supports traceability. ■ By being able to monitor the status of the sorting line in real-time, early responses to abnormalities are possible. *For more details, please refer to the PDF document or feel free to contact us.

We would like to introduce a case study of the "ALC Production Instruction Distribution System" developed by TCC. This system receives production instruction data from ALC via FTP, and the distribution server expands it into distribution data for each manufacturing process line and stores it in a database. The expanded distribution data is sent from the distribution server to the PLC (G/W) of each manufacturing process line. The G/W transmits the data in response to data requests from the manufacturing process equipment PLC. Quality information from each manufacturing line is accumulated in the database of the information management server via the G/W. 【Implementation Effects and Points】 ■ Recovery from system troubles can be performed quickly. ■ Prevents manufacturing line stoppages due to troubles in upper systems. ■ Allows for data viewing and operation while on-site. ■ A common program can be used for all PLCs, reducing software production costs when expanding manufacturing lines. *For more details, please refer to the PDF materials or feel free to contact us.

We would like to introduce a case study of the "Logistics and Cart System" developed by TCC. This system comprehensively manages all equipment introduced in logistics centers, automating the entire process from the arrival of handled products to shipping and inventory management, allowing for efficient operations. The implementation has led to a dramatic improvement in work efficiency and significant cost reductions. 【Implementation Effects and Points】 ■ Workers can perform accurate and rapid picking by simply taking the indicated quantity of items according to the display instructions. ■ Dramatic improvement in work efficiency and significant cost reductions. *For more details, please refer to the PDF materials or feel free to contact us.

We would like to introduce a case study of the "Material Handling Management System" developed by TCC. This system performs data transmission and reception to manage the inbound and outbound quantities in the warehouse and control sorting equipment. It receives inbound and outbound instructions from the upper system and sends package information (shelf information, JAN code) to the equipment based on those instructions. For inbound, sorting of packages is done based on the information verified by the scanner, while for outbound, scheduled packages are collected, verified by the scanner, and sorted for delivery to the destination stores. 【Implementation Effects and Points】 ■ Real-time confirmation of inventory levels, shelf usage, and package occupancy rates ■ Continuous monitoring of inbound and outbound status ■ Simplified verification during inbound and outbound processes, allowing for reduced operational time *For more details, please refer to the PDF document or feel free to contact us.

We would like to introduce a case study of the "Power Measurement and Control Module" developed by TCC. This system is a power supply control system designed for small-scale power systems, such as microgrids, to provide efficient and high-quality power supply. It periodically measures voltage, current, frequency, and active/reactive power from the power measurement circuit and accumulates the data. The collected data is used to set efficient control command values for various devices. The system consists of multiple agents that interact with each other, each possessing server functionality. 【Implementation Effects and Points】 ■ It enables efficient power supply by measuring usage conditions. ■ It can not only aggregate measurement values in real-time but also accumulate and reference long-term data. ■ It allows for tracing unexpected equipment usage afterward. ■ Data can be checked without moving, even between remote terminals. *For more details, please refer to the PDF materials or feel free to contact us.

In the manufacturing industry, we would like to introduce an example of a solution system that implements "automatic control of pump operation/stopping" for work efficiency improvement. Set the pump stop and start thresholds from a computer. On-site operation is unnecessary, preventing the pump from running dry and the tank from overflowing due to manual operation. 【Implementation Effects and Points】 ■ Reduced manual work and labor costs ■ Able to mass-produce with stable quality ■ Automation has reduced the burden on workers *For more details, please refer to the PDF materials or feel free to contact us.

We would like to introduce a case study of a control system developed using the OPTO22 SNAP PAC System. This system can obtain device values from MC protocol-compatible devices without going through input/output units. It records trends such as temperature, pressure, and level values, and generates alarms based on the values. Performance monitoring is possible from a monitoring terminal. 【Case Overview】 ■Industry: Manufacturing ■Field: FA (Factory Automation) and Control ■Development Environment ・OS: Windows ・Development Language: PACControlPro (OPTO22) ・Package: PACProject (OPTO22) ・Equipment Used: SNAP PAC System (OPTO22) ・MC Protocol-Compatible PLC *For more details, please refer to the PDF document or feel free to contact us.

We would like to introduce a case study of a transport system that automatically determines the availability of materials and controls the supply of materials and the transportation of empty carts. The destination indication board sets the transport routes and the order of routes between each process. Additionally, a large monitor outputs the transport status and the progress of each process. After implementation, safety for both people and materials improved due to automatic control, and errors in transportation caused by human factors were reduced. 【Case Overview】 ■Industry: Manufacturing ■Field: Automatic Control ■Development Environment ・PLC: Omron PLC ・Touch Panel: Proface TP ・Development Language: Ladder *For more details, please refer to the PDF document or feel free to contact us.

We would like to introduce a development case that visualizes the connections of movable piping within a factory by utilizing IC tag readers and IC tags. An IC tag reader is attached to the fixed piping, and IC tags are added to the movable piping, allowing information on which pipes are connected to be collected by the PLC. The connection information of each pipe obtained from the PLC can be checked in real-time via a touch panel. By visualizing the connections of movable piping, we have achieved a reduction in human errors related to visual checks of connection states and a decrease in the costs associated with verification tasks. 【Case Overview】 ■Industry: Manufacturing ■Field: FA (Factory Automation) and Control ■Development Environment - OS: Windows 10 - Development Languages: GX Works3, VT STUDIO 7, OK Manager - Equipment Used: Mitsubishi iQ-R (PLC), KEYENCE VT5-X (Touch Panel) *For more details, please refer to the PDF document or feel free to contact us.

We would like to introduce a development case of an "automatic transport and inspection system" that allows registration of inspection settings according to the type of test work and enables switching of settings from a touch panel. The control PLC manages the transport of test work, starts inspections, and tracks inspection results. The touch panel allows for starting and pausing inspections, conducting individual inspections, and dispensing test work. By automating the inspection and transport of test work, inspection efficiency has improved. 【Case Overview】 ■Industry: Manufacturing ■Field: Automatic Control ■Development Environment ・PLC: MELSEC Q Series ・Touch Panel: Proface TP ・Development Language: Ladder *For more details, please refer to the PDF document or feel free to contact us.