TCC List of Products and Services

We would like to introduce a case study of the "Production Management System" developed by TCC. This system is an integrated production management system that can manage orders, production, inventory, manufacturing, and costs all in one place. Since it is entirely web-based, it allows access to the same data as in the office from outside. Additionally, it incorporates standard intranet system features to support internal operations, such as timesheets, bulletin boards, news updates, and action schedules. 【Implementation Effects and Points】 ■ By using a web system that can be operated from a web browser, the burden of system operation is reduced. ■ Printed forms can be selected for regular printing or Excel printing, making it easy to aggregate and analyze data again in Excel. ■ Users can freely create data that can be linked with other cost systems. *For more details, please refer to the related link page or feel free to contact us.

We would like to introduce a case study of the "Production Instruction System" developed by TCC. This system has a three-layer structure consisting of ERP, MES, and PLC areas. The MES receives production schedule information and product composition information from the ERP and sends production instructions to the PLC, which uses signal lights and picking lamps to direct the picking of cases and small parts. Additionally, it issues management labels (QR codes) for products and conducts assembly checks at the initial process, as well as inspections at the final process. 【Features】 - Sequential production can be performed based on instructions from the host, reducing unnecessary manufacturing. - Production adjustments can be made on the MES side, allowing for flexible production. - Picking errors for parts have been eliminated. *For more details, please refer to the related link page or feel free to contact us.

We would like to introduce a case study of the "Product Re-inspection System" developed by TCC. This system digitizes re-inspection information that is currently managed by hand (re-inspection data). It receives re-inspection requests from the product shipping system (existing system) and includes an approval function for inspection results, ensuring that incorrect inspection results are not communicated to the product shipping system. Additionally, it transmits inspection results to the product shipping system. By converting re-inspection data into electronic data, it enables data search and aggregation. 【Implementation Effects and Points】 ■ By digitizing re-inspection requests and results, centralized management of data is possible. ■ The collaboration between the product shipping system and the re-inspection system through electronic data allows for the tracking of re-inspection results within the system, improving the efficiency of shipping operations. ■ The ability to search and aggregate re-inspection results also contributes to the efficiency of other operations. *For more details, please refer to the related link page or feel free to contact us.

We would like to introduce a case of "Digitalization of Production History Information" developed by TCC. This system digitizes production history information that is managed on paper and converts the digitized production history information into a database. It allows for the searching of digitized production history information. By digitizing, it is possible to retain the information for up to 10 years. Additionally, a simple approval function has been implemented. 【Implementation Effects and Points】 ■ The database conversion significantly reduces the time spent searching for production history information. ■ By digitizing paper information, integration with other systems has been achieved. *For more details, please refer to the related link page or feel free to contact us.

We would like to introduce a case study of the "Product Shipment System" developed by TCC. This system manages the process from order receipt to shipment of products. Based on customer orders, it issues shipping instructions and prints necessary documents such as shipping instructions, delivery notes, and inspection reports during the shipment process. Additionally, the shipping and receiving personnel confirm the shipping instructions while printing shipping labels and transport slips, which are then affixed to the products for shipment. 【Implementation Effects and Points】 ■ Ability to check if the shipment meets specifications at the time of issuing shipping instructions ■ Customizable printing layouts according to customer requests ■ Achieves paperless operations through integration with the concurrently implemented product re-inspection system ■ Significantly reduces workload and shipping errors ■ Enables prompt response during troubles, allowing for effective data utilization ■ Improves operational efficiency through integration with other systems *For more details, please refer to the PDF document or feel free to contact us.

We would like to introduce a case study of the "Production Management System" developed by TCC. This system is an integrated production management system that can manage orders, production, inventory, manufacturing, and costs all in one place. Since it is entirely web-based, it allows access to the same data as within the company even when you are away from the office. Other features include standard intranet system functions to support internal operations, such as timesheets, bulletin boards, news updates, and action schedules. 【Implementation Effects and Points】 ■ By using a web system that allows operations from a web browser, the burden of system operation is reduced. ■ Printed forms can be selected for regular printing or Excel printing, making it easy to aggregate and analyze data again in Excel. ■ Data that can be linked with other cost systems can be freely created. *For more details, please refer to the PDF materials or feel free to contact us.

We would like to introduce a case study of the "Sorting System (Traceability)" developed by TCC. This system automatically classifies the grades and classes of agricultural products received from producers through image processing. The classified products are sorted accordingly, packed into boxes, labeled, and shipped as products. The Trace ID is associated with traceability information of the producer and the product, which is stored in a database. Based on the information from the Trace ID, we disclose traceability information in response to inquiries from markets, intermediaries, and consumers. 【Implementation Effects and Points】 ■ High-speed and accurate classification of grades using an automatic sorting machine ■ Easy management of inquiry information reception and responses, allowing for the promotion of a safe and reliable brand ■ Accumulated information can be easily searched ■ Detailed management of product receipt based on complaint information can be easily achieved *For more details, please refer to the PDF document or feel free to contact us.

We would like to introduce a case study of the "Inventory Management System" developed by TCC. This system utilizes handheld terminals for inputting performance data. It receives inbound and outbound schedule data from the core system, stores it in the server's database, and transfers the schedule to the handheld terminals to create performance records. The collected performance data is used to manage inventory, and the inbound and outbound performance data is sent back to the core system. By adopting handheld terminals with wireless LAN, real-time transmission and reception of scheduled performance data is achieved. 【Implementation Effects and Points】 - The handheld terminals and management terminals incorporate similar functionalities while maintaining usability. - By changing the handheld terminal screens from monochrome to color, visibility has improved. *For more details, please refer to the PDF document or feel free to contact us.

In the manufacturing industry, we will introduce an example of a solution system when implementing a "production management system." The production management and web server automatically creates production plans. It can manage each process, handle material orders and inventory management, and oversee shipping management. Clients can check production status from tablets or smartphones, and they can also operate production processes or directly control equipment. Furthermore, office computers can monitor production progress and inventory status, and the collected production data can be analyzed to reduce production costs. 【Implementation Points】 - Automating production planning can reduce work-in-progress. - By using a web system that can be operated from a web browser, the operational burden of the system is reduced. - Collected information can be viewed on-screen or output to reports or Excel for aggregation and analysis. *For more details, please refer to the PDF document or feel free to contact us.*

In the manufacturing industry, we will introduce an example of a solution system for equipment maintenance. Data on the number of times parts are used and the operating hours of equipment is collected and uniquely set on a server for usage frequency and operating days. Notifications for replacement timing and exchanges are provided in advance. On the office computer, replacement parts can be checked, allowing for predictions of part replacement timing. 【Implementation Points】 ■ It has become possible to predict the replacement timing of equipment and parts based on operating status and usage frequency. ■ By providing notifications for replacement timing, it has become possible to avoid failures due to the lifespan of equipment and parts. ■ The timing for advance notifications and replacement can be set uniquely. *For more details, please refer to the PDF document or feel free to contact us.

In the manufacturing industry, we will introduce an example of a solution system when implementing a "Production Information Utilization System." By collecting various types of information, it can be used for creating production plans and statistical processing in a database. Using a large monitor makes it easier to implement and utilize a visualization system, and as long as the terminal can connect to a LAN (including wireless), it can reference the web screen using a web browser. 【Implementation Points】 ■ By collecting and accumulating production information, work efficiency and automation can be achieved. ■ Information can be utilized anytime and anywhere through information sharing using web applications. ■ By automating information analysis, it is possible to break away from operations that depend on "people." *For more details, please refer to the PDF materials or feel free to contact us.

We will introduce examples of solution systems when implementing a "temperature and humidity sensing system" for equipment maintenance in various industries. On a computer, it is possible to determine temperature and humidity anomalies or sensor malfunctions by receiving messages. Additionally, a single-board computer collects data from the temperature and humidity sensors at regular intervals and stores it in a CSV file. It monitors the temperature and humidity data, and if the values exceed or fall below the set thresholds, it sends a message to the designated PC indicating a temperature and humidity anomaly. 【Implementation Points】 - By using inexpensive and long-lasting equipment and components, implementation and maintenance costs can be reduced. - The notification function allows for quick detection of abnormal temperature and humidity or sensor failures. - The collected temperature and humidity data can be downloaded as a CSV file and aggregated and analyzed in Excel. *For more details, please refer to the PDF materials or feel free to contact us.

This is an introduction to a development case when implementing an "Equipment Condition Monitoring System" for production management in the manufacturing industry. Sensor values for pressure and power of production equipment are collected and stored in a database. The accumulated information can be checked in the office. Additionally, the monitoring screen can be viewed via a web browser. 【Implementation Points】 ■ It is possible to understand the situation without going to the site during equipment troubles. ■ By checking past history, it is possible to analyze the causes of trouble occurrences. *For more details, please refer to the PDF document or feel free to contact us.

We would like to introduce a case study of a production instruction system that transfers production instruction information received from ERP/MES to the line-side PLC. In the shipping loading area, shipping loading instructions are displayed on a touch panel, and shipping control is performed based on an individual shipping verification mechanism. After implementation, production adjustments can also be made on the MES side, allowing for flexible production. 【Case Overview】 ■Industry: Manufacturing (Machinery) ■Field: Production Instructions ■Development Environment ・OS: Windows 7 Professional ・DB: SQL Server 2014 Express Edition ・Development Language: Visual Basic .NET ・Equipment Used: PLC (Mitsubishi Electric MELSEC Q Series), Touch Panel (VT3-V10), QR Reader (KEYENCE) *For more details, please refer to the PDF document or feel free to contact us.

We will introduce a case study of a traceability system that imports and stores various tag label information, completion dates, production process information, etc., from each connected process PLC. It displays the current production status (planned quantity, actual quantity, JPH) and executes interlocks between each process. After implementation, the progress of each process can be easily understood at a glance, and data on completed and discarded items can be stored long-term. 【Case Overview】 ■Industry: Manufacturing ■Field: Quality Control ■Development Environment ・PLC: Mitsubishi PLC ・Development Language: VB.NET *For more details, please refer to the PDF document or feel free to contact us.

We would like to introduce a case study on the development of a food production management system. Production instruction data is received via FTP communication from the upper core server and registered in the database as the day's production data. Upon detecting the production start signal from the production line PLC, the day's production data is sent to the PLC along with the inspection information from the product inspection machine. After implementation, we were able to visualize whether products were being produced efficiently by aggregating the operational status of the equipment. 【Case Overview】 ■Industry: Manufacturing ■Field: Production Management ■Development Environment ・OS: Windows 10 Pro ・Database: Access 2019 ・PLC: Mitsubishi PLC ・Development Language: VB.Net SCADALinxPro Ver.6 *For more details, please refer to the PDF document or feel free to contact us.

We would like to introduce a case study of a system that reads barcodes attached to products subject to inventory, counts the stock numbers, and registers them on a server. Inventory information (CSV file) containing theoretical stock of products is imported into the server, and product information and theoretical stock are displayed on the terminal. After implementation, it became possible to know the total number of items subject to inventory, the number of completed tasks, and the number of pending tasks in real-time, which helped prevent any oversight in the work. [Case Overview] ■ Industry: Manufacturing ■ Field: Production Management ■ Development Environment ・Development Devices: iPhone, iPad ・Development Environment: DB (SQL Server) ・Development Languages: Apache, SSL, PHP, JavaScript, HTML ・Browser: Safari *For more details, please refer to the PDF document or feel free to contact us.