TCC Product Lineup

We would like to introduce a case study of the "Precious Metal Management System" developed by TCC. This system aims to improve productivity, quality, profitability, and reduce management workload by centrally managing the business processes involved in manufacturing automotive exhaust gas purification catalysts. It collects production information such as output, time axis, and equipment downtime from each process and external systems, achieving visibility in the factory and traceability. By collecting and managing product defect information (location, time, condition, cause), it aims to enhance quality and profitability. 【Implementation Effects and Points】 ■ By automating production planning, it can be quickly created while considering complex conditions. ■ Managing planning and inventory information within the system allows for instant data retrieval and easy display of statistical information, leading to improved profitability. ■ Real-time production instructions for the production process enable the manufacturing of only the necessary products in the required quantities, reducing unnecessary inventory. *For more details, please refer to the related link page or feel free to contact us.

We would like to introduce a case study of the "Case Management System" developed by TCC. This system centralizes customer information and case information specific to law firms using a database, enabling information sharing. Access to customer information and case information is done through a web browser, allowing anyone to operate it easily without the need to install new applications on their computers. When receiving requests for new cases, the conflict check can be used to quickly determine whether to accept or decline the request. 【Implementation Effects and Points】 ■ Customer information and case information that were managed individually can now be shared within the office. ■ When receiving requests for new cases, the conflict check function allows for quick decision-making on whether to accept the request. ■ Since there is no need to individually install applications to use the system, horizontal deployment can be easily carried out. *For more details, please refer to the PDF document or feel free to contact us.

We would like to introduce a case study of the "Remote Monitoring System" developed by TCC. This system allows for remote monitoring of the process status of sewage treatment facilities scattered across the country from the headquarters' computer. For process control monitoring, we have adopted the Mistic controller from the American company OPTO22. Since it can be monitored remotely from the headquarters, instructions can be given to the site quickly. 【Implementation Effects and Points】 ■ Remote monitoring from the headquarters allows for quick instructions to the site. ■ Even with an increase in facilities, it is easy to add remote site controllers. ■ By using the OPTO22 control monitoring package for both software and hardware, a seamless environment can be established. ■ By utilizing the SDK provided by the company, integration with general applications such as Microsoft Visual BASIC is possible. *For more details, please refer to the PDF document or feel free to contact us.

We would like to introduce a case study of the "Power Demand Monitoring" system developed by TCC. This system captures power data using the PAC controller from OPTO and stores the data in a database for long-term retention. The stored data is displayed in a web browser. Inspection results are entered using a re-inspection system. Additionally, the calculation method for power demand can be edited by administrator users. 【Implementation Effects and Points】 ■ Real-time display of demand and trend data, enabling power monitoring management through graphical representation. ■ Real-time alarm display and sound alerts for monitoring alarms. ■ By allowing changes to master data (report groups, power demand calculation formulas, multipliers, etc.), variable aggregation and display can be performed. *For more details, please refer to the PDF document or feel free to contact us.

We would like to introduce a case of "Equipment Control Monitoring" developed by TCC. This system has a mechanism to control production equipment from terminals and can change the operation of the equipment according to the production situation. It monitors various states of the production equipment in real-time and notifies the operator. Production information obtained from the production equipment can be stored long-term and displayed in real-time trends, historical trends, operating rate graphs, etc. Additionally, this production information can be printed as reports or downloaded to a local PC in CSV format. 【Implementation Effects and Points】 ■ Capable of rapidly collecting, accumulating, and analyzing large volumes of data ■ Can improve production accuracy ■ Early detection of abnormalities can prevent production opportunity losses ■ Enables efficient production by linking upper systems with equipment ■ Maintenance records for devices and replacement parts can be kept, allowing for asset management *For more details, please refer to the PDF document or feel free to contact us.

We would like to introduce a case study of the "Utility Integrated Monitoring" developed by TCC. This system has functions such as process monitoring, trend monitoring, alarm/event monitoring, and equipment control/settings, allowing for real-time monitoring of equipment status. It collects various process signals and analog signals from each utility facility in the production plant. Communication processing is performed from controllers with different protocols/specifications controlled by multiple utility equipment manufacturers. 【Implementation Effects and Points】 - Information that needed to be monitored individually can now be monitored all at once. - Process values can be collected efficiently. - Large volumes of data can be collected, stored, and analyzed at high speed. - Anomalies can be detected early, preventing potential production opportunity losses. - The monitoring screen is designed using process flow diagrams and factory layout diagrams, allowing for intuitive situation understanding. *For more details, please refer to the PDF document or feel free to contact us.

In the manufacturing industry, to improve work efficiency, we introduce a solution system for digitizing work information. The recorded information is pre-digitized, centrally managed, and utilized as aggregated and statistical data. Managers can refer to the aggregated information and use it as added value for efficiency improvements. Additionally, on-site workers can electronically record various forms and link them to product barcodes, QR codes, etc. 【Implementation Points】 - Using tablet devices or handheld terminals makes implementation and operation easier. - By utilizing existing assets for form layouts, digitization can be achieved without confusion. - The collected information is aggregated into graphs and statistical data, making it easier for managers to grasp daily situations. *For more details, please refer to the PDF materials or feel free to contact us.

We will introduce a case where visualization of the production site was realized for production maintenance in the manufacturing industry. Visualization was achieved through monitoring of equipment and machinery using PLCs and information collection and screen deployment via a server. As a result, production information was visualized through statistical data such as graphs, making it easier to share information for quality control. 【Implementation Effects】 ■ The situation of the production site can be made public, making it easier to introduce and promote to visitors and appeal to the local community. ■ It has become easier to grasp the production status. ■ It has become easier to identify abnormal areas of equipment, leading to quicker responses. ■ Production information has been visualized through statistical data such as graphs, making it easier to share information for quality control. *For more details, please refer to the PDF document or feel free to contact us.

In the manufacturing industry, we will introduce an example of a solution when implementing a "remote monitoring information sharing system." Equipment can be monitored from a remote location, and all data is stored on a server. By connecting the server to each site, data can be collected in bulk. The controller can use PLCs from companies like Mitsubishi and OMRON to monitor and control I/O devices from a remote location. From the controller, sensors such as temperature sensors can provide sensor values, and equipment can monitor power usage, control the operation and stopping of pumps, and report equipment status based on conditions using LEDs and other indicators. 【Implementation Points】 ■ Remote monitoring without the need to move to the site ■ By centrally managing data from each branch on a network server, information from each branch can be accessed from anywhere ■ Can be implemented on a wide variety of new and old equipment, making it easy to add or expand monitoring targets even as they increase *For more details, please refer to the PDF document or feel free to contact us.

We would like to introduce an example of a solution when implementing an "IC card-based attendance management and employee status management system" for internal improvements across various industries. By centrally managing attendance data, payroll data, and employee status information, we can reduce the burden of administrative tasks and prevent aggregation errors. There is no need for expensive dedicated time recorders; simply connect an IC card reader to a PC terminal via USB. Various transportation IC cards can be used. 【Implementation Points】 ■ The stamping method is simply to hold the IC card up to the IC card reader. ■ FeliCa cards, such as various transportation IC cards (Suica, ICOCA, etc.), can be used at a low cost. ■ The time spent on data aggregation can be significantly reduced. ■ Aggregation errors can be prevented. ■ Employee status can be easily understood at a glance, streamlining phone transfers. *For more details, please refer to the PDF document or feel free to contact us.

Are you overthinking the idea of "implementing software"? In fact, it's a convenient tool that makes things around you easier to use. We will introduce case studies and development examples on how to utilize software to "achieve labor reduction and time savings" and "realize efficient operations"! Would you like to improve your working environment with software? This is a must-see for those interested! Please download our problem-solving case studies and development examples! 【Software Problem-Solving Examples】 ■ Labor Reduction: Delivery using unmanned transport vehicles (AGV) instead of people [AGV Automated Transport System] ■ Time Savings: Easily input handwritten forms using tablets or smartphones [Tablet Form Input System] ■ Visualization: Display equipment and manufacturing status on large monitors, making it easy to promote to visitors [Visualization of Production Sites] ■ Productivity Improvement: Automatically create production and ordering plans [Production Management] ■ Anomaly Monitoring: Monitor signs of equipment failure or quality degradation [Anomaly Maintenance System] ■ Replacement: Renew old or potentially failing systems [Support for Latest OS and Equipment Updates] *For more details, please refer to the PDF materials or feel free to contact us.

In the manufacturing industry, we will introduce an example of a solution system for equipment maintenance. Data on the number of times parts are used and the operating hours of equipment is collected and uniquely set on a server for usage frequency and operating days. Notifications for replacement timing and exchanges are provided in advance. On the office computer, replacement parts can be checked, allowing for predictions of part replacement timing. 【Implementation Points】 ■ It has become possible to predict the replacement timing of equipment and parts based on operating status and usage frequency. ■ By providing notifications for replacement timing, it has become possible to avoid failures due to the lifespan of equipment and parts. ■ The timing for advance notifications and replacement can be set uniquely. *For more details, please refer to the PDF document or feel free to contact us.

In the manufacturing industry, we will introduce an example of a solution system when implementing a "Production Information Utilization System." By collecting various types of information, it can be used for creating production plans and statistical processing in a database. Using a large monitor makes it easier to implement and utilize a visualization system, and as long as the terminal can connect to a LAN (including wireless), it can reference the web screen using a web browser. 【Implementation Points】 ■ By collecting and accumulating production information, work efficiency and automation can be achieved. ■ Information can be utilized anytime and anywhere through information sharing using web applications. ■ By automating information analysis, it is possible to break away from operations that depend on "people." *For more details, please refer to the PDF materials or feel free to contact us.

In the manufacturing industry, we would like to introduce an example of a solution system that implements "automatic control of pump operation/stopping" for work efficiency improvement. Set the pump stop and start thresholds from a computer. On-site operation is unnecessary, preventing the pump from running dry and the tank from overflowing due to manual operation. 【Implementation Effects and Points】 ■ Reduced manual work and labor costs ■ Able to mass-produce with stable quality ■ Automation has reduced the burden on workers *For more details, please refer to the PDF materials or feel free to contact us.

We will introduce examples of solution systems when implementing a "temperature and humidity sensing system" for equipment maintenance in various industries. On a computer, it is possible to determine temperature and humidity anomalies or sensor malfunctions by receiving messages. Additionally, a single-board computer collects data from the temperature and humidity sensors at regular intervals and stores it in a CSV file. It monitors the temperature and humidity data, and if the values exceed or fall below the set thresholds, it sends a message to the designated PC indicating a temperature and humidity anomaly. 【Implementation Points】 - By using inexpensive and long-lasting equipment and components, implementation and maintenance costs can be reduced. - The notification function allows for quick detection of abnormal temperature and humidity or sensor failures. - The collected temperature and humidity data can be downloaded as a CSV file and aggregated and analyzed in Excel. *For more details, please refer to the PDF materials or feel free to contact us.

In the manufacturing industry, we will introduce an example of a solution when implementing a "predictive maintenance system" for equipment maintenance. It is possible to collect and analyze data from existing PLCs and data loggers. Data can also be collected and analyzed from input signals from vibration sensors, with support for up to 12 channels. 【Implementation Points】 ■ Detect abnormalities in equipment and utilize them for maintenance ■ It is also possible to use information collected from currently used equipment ■ The gathered information is aggregated and presented as graphs and statistical data, making it easier for managers to grasp daily conditions *For more details, please refer to the PDF document or feel free to contact us.

We would like to introduce an example of a solution implemented when introducing an "Information Sharing System" via the internal intranet for internal improvements across various industries. Vacation requests, schedule registrations, and more can be registered, changed, or deleted from a smartphone. By registering know-how on the internal dedicated site, information can be easily shared. Furthermore, each employee's schedule can be easily viewed in a list format from the internal dedicated site. 【Key Points of Implementation】 ■ Schedules can be easily registered anytime and anywhere from a smartphone, making it easy to apply for overtime or vacation. ■ Sudden changes can be shared immediately, facilitating smooth communication and scheduling among employees. ■ The status of internal facilities and shared equipment is visualized, allowing for efficient reservations. *For more details, please refer to the PDF document or feel free to contact us.

In the manufacturing industry, we would like to introduce an example of a solution implemented when introducing a "Quality Check System" to simplify inspections. Products undergoing quality checks are photographed, and the images are stored on a NAS. The images from the NAS are displayed on a large monitor. The clarity of the display improves the accuracy of quality checks. Operators visually confirm the images and determine the results using a button. 【Implementation Points】 ■ By displaying products taken with a camera on a large screen, every detail can be checked. ■ Since images are saved, it is possible to review the condition of products retrospectively. *For more details, please refer to the PDF document or feel free to contact us.

In the manufacturing industry, we will introduce an example of a solution when implementing a "maintenance and monitoring system using smart devices" for equipment maintenance. With the MC protocol, direct communication with the PLC is possible, allowing for the retrieval of necessary data and parameter settings from the target PLC. Access is possible from anywhere via wireless LAN communication, and by integrating with other Android applications, the scope of maintenance and monitoring is expanded to include photo documentation, GPS information, work reports, and more. 【Implementation Points】 ■ Retrieval of necessary data and parameter settings from the target PLC is possible. ■ As long as there is a wireless LAN environment that can communicate with the PLC, access to the PLC from smart devices is possible from anywhere. ■ By integrating with other Android applications, the scope of maintenance and monitoring is expanded to include photo documentation, GPS information, work reports, and more. *For more details, please refer to the PDF materials or feel free to contact us.

"SMART Touch" is a PLC communication application that allows for easy reference operations of device data through simple touch controls. Once the software is installed, it can be used immediately. Additionally, if there is a wireless LAN environment, you can access the PLC from the application on the spot. We offer two types that can access devices from Mitsubishi Electric MELSEC PLC (Q/QnA series) and Omron PLC (CS/CJ series). 【Features】 ■ Easy reference operations of device data through simple touch controls ■ Can be used immediately after installing the software ■ Can access the PLC from the application on the spot as long as there is a wireless LAN environment ■ Enables Read/Write of device data between Android-compatible smartphones, tablet PCs connected to the LAN, and the PLC *For more details, please refer to the PDF document or feel free to contact us.

We would like to introduce a case study of the "IC Card-based Attendance Management System," which allows for a quick understanding of employee attendance status and seating locations, thereby streamlining phone transfers. By tapping an IC card on a card reader upon arrival or departure, attendance status (arrival/departure) is managed. Users can select their seating location from a list displayed on the operating terminal and register their seating location, attendance status, and the internal extension number associated with the seating location. Various input devices (in-house employee cards, transportation IC cards, Android smartphones) can be utilized, achieving low costs. 【Case Overview】 ■ Industry: Package ■ Field: Business Management ■ Development Environment - OS: WindowsOS, AndroidOS - Database: PostgreSQL - Programming Languages: C#, Java *For more details, please refer to the PDF document or feel free to contact us.

We will introduce a development case of a system that allows for scheduled operation (specifying days of the week or specific dates) and automates daily equipment operation/stopping tasks. The operation schedule and set values for building air conditioning/lighting are registered in advance. According to the registered schedule/calendar, the set values and operation signals are written from the server PC to the control panel PLC. The accumulated data helps in identifying the causes of failures and in creating more efficient (energy-saving) schedules. [Case Overview] ■Industry: Manufacturing ■Field: Business Management ■Development Environment - Server PC (SCADA Server) OS: Windows 10 Enterprise LTSC - SCADA Development and Execution Environment: FA-Panel6 - Operation Schedule Management: Schedule10 *For more details, please refer to the PDF document or feel free to contact us.

We would like to introduce a development case of a "Parts Supply Instruction System" that acquires production plans and actual production information for each production line and calculates the number of parts to be used in advance. A large monitor in the parts warehouse displays the progress and collection/supply status of each production line. It predicts the timing when the number of parts in stock for each production line falls below the specified amount and instructs workers to collect and supply parts via tablet or PDA devices. After implementation, centralized management of the parts inventory for the production lines has made it easy to grasp the inventory status. 【Case Overview】 ■Industry: Manufacturing ■Field: Business Management ■Development Environment ・OS: Windows 10 ・Development Language: VB.NET, ASP.NET ・Database: Oracle Database 11g *For more details, please refer to the PDF document or feel free to contact us.

We would like to introduce a case study of the development of a "Raw Material Transfer Planning System" in business management for the manufacturing industry. By inputting the planned schedule for raw material delivery and shipment in advance, the system calculates the priority of silos to be used based on information such as the condition of the silos, inventory levels, and delivery timing, and automatically creates a raw material transfer plan between silos. After implementation, it became possible to grasp the real-time status of silos and inventory levels at a glance, and automation helped reduce human errors. 【Case Overview】 ■Industry: Manufacturing ■Field: Business Management ■Development Environment ・OS: Windows 10 ・Development Language: WPF (VB.NET) ・Database: SQL Server Standard 2017 / Oracle 10g Release 1 ・Others: Microsoft Office (Excel) *For more details, please download the PDF or feel free to contact us.

We would like to introduce a case study of a system that allows for the registration and management of attendance status, seating information, and internal extension numbers by operating through a web browser during attendance and departure times. Users can select their seating location from a displayed list of seats on the web page and can change and confirm their attendance status from both the IC card-based attendance management system and the web-based attendance management system. After implementation, it became easy to see employees' attendance status and seating locations at a glance, which improved the efficiency of telephone transfers. 【Case Overview】 ■ Industry: Package ■ Field: Business Management ■ Development Environment ・OS: Windows OS, Android OS ・Database: PostgreSQL ・Development Languages: HTML, PHP, JavaScript ・Supported Browsers: Microsoft Edge, Google Chrome *For more details, please refer to the PDF document or feel free to contact us.

We will introduce a case study of a toilet usage status display system that monitors the ON/OFF of lighting with sensors and collects and displays the usage status of the toilet. The usage status can be checked in real-time on websites via computers or smartphones, and the toilet display automatically switches based on the user's gender. After implementation, the system reduces the chances of forgetting to turn off the lights by making judgments based on the lighting's ON/OFF status. 【Case Overview】 ■ Industry: Package ■ Field: Business Management ■ Development Environment WEB Server - OS: Windows Server - Programming Language: Java - Database: H2DB Raspberry Pi - OS: Raspberry Pi OS - Programming Language: Python - Database: PostgreSQL *For more details, please download the PDF or feel free to contact us.

We will introduce a case study of developing a WEB API for exchanging instructions and cargo information between WMS (Warehouse Management System) and WCS (Warehouse Control System). In WMS, cargo is placed into containers (boxes) for transportation, and the information of the cargo and the containers is linked and registered, then the data is sent to WCS. With the implementation, when adding integration between systems, the existing systems only required minimal changes, allowing for data integration. 【Case Overview】 ■Industry: Logistics ■Field: Production Management ■Development Environment ・OS: Windows 10 ・DB: Microsoft SQL Server 2022 ・Web Server: Internet Information Services (IIS) *For more details, please refer to the PDF document or feel free to contact us.