フジカ工業 List of Products and Services

We are capable of producing cylindrical shaped products using ECS sponge. The specification for this time is a cylindrical sponge with a length of 100mm. Cylindrical shapes are easily affected by the balance of outer diameter, inner diameter, and length, as well as the stability during cutting, making the adjustment of processing conditions important. In this case, we took measures in the mold design to ensure shape retention and processing stability. However, it still does not turn out perfectly straight and tends to have some waviness.

• Wiring materials

We can create case pads and cushioning materials tailored to existing cases. By using sponge materials, we can produce interior fittings that are lightweight, easy to handle, and gently protect the stored items. We adjust the size of the sponge pads according to the internal dimensions of the case and the shape of the equipment or parts to be stored, ensuring a perfect fit for the existing case. This specification is also easy to use for replacing the interior of commercially available cases or as an added cushioning material.

• Food boxes, packaging materials, and cushioning materials

By stacking cut A-8 sponge products, we can create logos with a three-dimensional feel. Utilizing the lightweight and processable nature of sponge material, it is possible to produce logo shapes that are easy to use for display logos and display purposes. By layering the cut A-8 sponge, we can achieve logo expressions with thickness and steps, providing visibility that differs from flat logos. The size and stacking configuration can be adjusted according to the intended use.

• Exhibition planning/construction

We support logo printing on sponge materials. By printing logos or text on sponge products, it is possible to enhance visibility and appeal for various applications such as interior case decoration, display materials, and novelties. The sponge materials used include urethane foam and expanded polyethylene, with the appropriate material selected according to the application. We carry out sponge printing while considering the softness and surface condition of the material. After printing, the cushioning properties are less likely to be compromised, resulting in a finish that retains the unique texture of the sponge.

• sponge

This is an inner pad designed to fit the shape of the official Kamen Rider case. It fits existing cases and allows for customization of the contents inside. Since it is a made-to-order item, you can reflect your preferences, thereby enhancing its value as a collection. This service can also be repurposed for various items, including not only hobbies but also jewelry, precious metals, precision instruments, fragile items, and more.

• Cushioning material

We accommodate the production of internal pads and cushioning materials tailored to existing cases. By using sponge materials, we can create interior fittings that are lightweight, easy to handle, and gently protect the stored items. We adjust the size of the sponge pads to match the internal dimensions of the case and the shape of the equipment or parts being stored, ensuring a perfect fit for the existing case. This specification is also easy to use for replacing the interior of commercially available cases or as an added cushioning material.

• Other CAD

We create logos for exhibitions and events entirely using sponge material. The lightweight and easy-to-handle sponge material makes setup and takedown simple, which is a key feature for exhibition use. We can achieve various shape expressions tailored to the design, including contour cuts and letter cutouts. We can also accommodate three-dimensional structures with added thickness and adjust the size to fit the exhibition space.

• sponge

We create custom-made cushioning materials for hobby products and collectible items. It is possible to consider the interior configuration to match storage items of different shapes and sizes, such as figures and models. By using sponge materials, we can provide lightweight and easy-to-handle cushioning that is less likely to scratch surfaces. We also take into account stability during storage and ease of retrieval, focusing on configurations that emphasize a fit suitable for the intended use.

• Cushioning material

We support the production of internal pads for hobby cases. We will consider an interior configuration that fits stably within the case, tailored to the shape and size of collectibles such as figures and models. By using sponge material, we can create an interior that is lightweight, easy to handle, and resistant to surface scratches. We also take into account stability during storage and ease of access, designing a fit that is mindful of collection preservation. It is also possible to create prototypes using inexpensive sponge, and then use more expensive sponge material for the final product.

• Small box/case packing machine

We propose custom processed products that are ideal for displays, promotions, and decorations. At Fujika Industries, we support the creation of corporate logos using sponge materials (foam). We can achieve "eye-catching logo expressions" in various scenes such as exhibitions, events, store decorations, and promotional items. Sponge materials are lightweight and easy to handle, and due to their high shape reproducibility, they are perfect for producing three-dimensional letters, symbol marks, and accent parts.

• Office supplies and stationery

It is also ideal for the transportation and display of glass products, crafts, and tableware. At Fujika Industries, we design and manufacture inner cushioning materials using sponge materials such as polyethylene foam and urethane foam. When transporting "delicate and fragile items" such as glass products, ceramics, crafts, and handmade works, the selection and design of appropriate sponge materials are extremely important. We provide inner cushioning that can be safely transported by combining the optimal material with the optimal design, tailored to the shape, weight, and fragility of the items being stored.

• Cupboard

We provide comprehensive support from material selection to packaging and delivery (Fujika Industries). At Fujika Industries Co., Ltd., we own three dedicated punching machines for processing, enabling us to perform high-precision punching on a wide variety of rubber, sponge, and resin materials. ■ Equipment Owned (Excerpt) Machine No. 1: 430 × 450mm (Thickness capacity up to 15t) Machine No. 3: 650 × 500mm (Thickness capacity up to 20t) Machine No. 5: 600 × 1200mm (Thickness capacity up to 100t) By utilizing these three machines with different sizes and thicknesses, we can accommodate a wide range of products, from small to large and from thin to thick. ■ We offer one-stop support At Fujika Industries, we do not just punch; we provide a one-stop service that includes material selection → drawing adjustments → tape application processing → inspection → packaging → delivery. We can flexibly respond to requests such as: "I want to consult about material selection." "I want to create a prototype to confirm the shape." "I want to stabilize the quality of mass production."

• nozzle

This is an example of a joint model (puzzle shape) made using B-200 (PE foam), where individual parts are produced through water jet processing and then assembled to complete the model. ■ Processing Details Material Name: B-200 (Polyethylene Foam) Processing Method: Water Jet Cutting Production Method: Processing individual parts one by one → Assembling to form the structure Applications: Joint components, puzzle-type structures, display models, component fixing pads ■ Features of B-200 High density with beautiful cut surfaces Stability that minimizes deformation even with combined parts Good fit of joints due to moderate hardness Stable dimensional accuracy despite being a foam Rigidity suitable for display, fixing, and three-dimensional structures ■ Advantages of Water Jet Processing No need for molds, can be produced from a single piece Edges remain intact, allowing for high-precision reproduction of intricate joint shapes No thermal impact, preserving the texture of the material This processing method is very suitable for products that require complex interlocking shapes like puzzles. If you are struggling with the selection of sponge materials or production methods, please feel free to contact us!

• Office supplies and stationery

This is a case where we consistently handled the design, production, and delivery of custom cushioning foam for tool storage using A-8 (polyethylene foam) with a thickness of 22mm from the planning stage. A-8 is lightweight and has a moderate hardness, making it a highly regarded material for storage inners that securely hold tools and precision parts while allowing for easy retrieval. ■ Processing Details Material Used: A-8 (black) 22mm thick Processing Method: Cutting plotter Scope of Work: - Storage layout design - Recess design tailored to tool shapes - Cutting processing - Adjustments for incorporation into cases - Consistent support until final delivery We performed recess processing based on the shape of the tools, resulting in a finish that balances "prevention of rattling" and "good visibility."

• Pliers, Nippers

Fujika Industries also supports cutting and bonding through manual processing. We can handle not only our own products but also projects that involve bonding from other companies. 【Suggestions】 - Bonding of rubber tubes - Bonding of rubber gaskets - Cutting of gaskets and tubes

• Capacitor

【Prototype】A-8 Base Creation / Model Production - Plotter Processing - Using expanded polyethylene A-8, we produced a base for the model with a plotter. Thanks to the cutting plotter processing, which allows for free-form cuts without the need for molds, this method is suitable for small lot prototypes and shape verification. A-8 combines moderate hardness and lightweight properties, making it an easy-to-handle material for display bases and storage spacers. By performing contour processing tailored to the shape of the model, we achieved both stable placement and protection. There are still some aspects regarding precision that are uncertain, so we will continue to refine blade adjustments and machine support to manufacture items with higher accuracy.

• Exhibition

[Prototype] Santech Foam Q25 (60+60t) Plotter Processing Santech Foam is a cross-linked extruded foam primarily made from polyethylene, known for its lightweight, flexibility, cushioning properties, thermal insulation, and chemical resistance. There is also an anti-static type, which is used as packaging material for electronic devices. In this instance, we have applied plotter cutting and double-sided tape to this material, creating a prototype with complex shapes that can be used as jigs or supports. By utilizing plotter processing, we can achieve short lead times and accommodate complex shapes. We also recommend using it as a supporting material for display items such as trophies. Fujika Industry not only handles industrial products but also accepts orders for fixtures and display items. If you have any concerns, please feel free to consult with us. Depending on your needs, we can also restructure the content for: - More technical emphasis - Sales-oriented text - Website publication If you have any issues, please do not hesitate to contact us!!

• 2D CAD Construction

Our company also engages in design production as part of internal events and team activities. We planned and designed original T-shirts for internal events using external tools. Please feel free to use this as an option to enhance your events!

• Exhibition planning/construction

【Trial Production】 Plotter Cut Yupo Paper Half Cut Crease Line Production ■ Processing Details Material Name: Yupo Paper (Synthetic Paper) Processing Method: Half cut and crease line processing using a cutting plotter Purpose: To confirm the half cut suitability of Yupo paper and the reproducibility of crease lines (bending processing) ■ Processing Results The half cut was consistently achievable, and by adjusting the cutting depth, it was processed precisely without penetrating the back side. For the crease lines, a shallow cut at a consistent depth resulted in an easy-to-fold finish. However, it is recognized that if the cutting pressure is too strong, the surface may crack slightly (whitening phenomenon), so caution is needed with the setting values. Both the half cut and crease line sections exhibited good dimensional and positional accuracy.

• Paper and pulp products

■ Processing Details Material Name: Silicone Rubber Thickness: 1t Processing Method: Circular cut test using a cutting plotter Processing Dimensions: Sequentially reducing the outer diameter from 15φ in 0.5mm increments (e.g., 15φ → 14.5φ → 14φ …) Purpose: To verify the accuracy of fine circular cuts and the blade tip followability in thin silicone materials.

• Endoscopes and fiberscopes

[Prototype] Eptsealer 20t with tape, processed by plotter ■ Processing Details Material Name: Eptsealer Specifications: Thickness 20t, with single-sided tape Processing Method: Prototype cut using a cutting plotter Purpose: To confirm the cut suitability and edge quality of the tape-attached Eptsealer

• Sealing

■ Processing Details Material Name: Tough Long Super Set Foam SSF-W Dimensions: 10t × 30 × 100mm Processing Method: Cutting test using a cutting plotter Purpose: To confirm the cutability and finishing accuracy in relation to material properties (flexibility and resilience) ■ Processing Results It was determined that stable cutting is possible with the cutting plotter. The cut edges are generally good, and the material has high shape reproducibility. Due to the material being slightly soft, there was a slight crushing observed at the beginning of the blade entry. The cut surface is relatively clean, and with measures taken to prevent misalignment, the quality is suitable for products.

• others

MC Nylon (black) is an engineering plastic that excels in wear resistance, self-lubrication, and impact resistance. By being produced through injection molding, it offers excellent mass production capabilities and dimensional stability, making it suitable for the mass production of precision-shaped parts and structural components. ■ Features High wear resistance and self-lubrication, ideal for sliding parts Excellent reproducibility of complex shapes and thin-walled shapes due to injection molding Improved light resistance and a less noticeable appearance of dirt due to black coloring

• lathe

■ Trial Production Details Processing Shape: Donut Shape Dimensions: From 9φ in 6mm increments, Thickness 26t Specifications: Sponge with adhesive tape on one side (A-8) Processing Method: Test cutting with a cutting plotter

• Other experimental equipment

Paper bakelite is a thermosetting resin made by mixing paper with phenolic resin. It has excellent electrical insulation properties and is widely used as an insulating material. Additionally, it has high mechanical strength and heat resistance, making it suitable for various fields such as electrical components, semiconductors, and construction materials. It is particularly noted for its good balance of insulation and processability, and is extensively used as an electrical insulation material. Industrially, it is also referred to as "paper phenolic resin laminate (PF paper laminate)" and is defined under the JIS standard as "JIS C 6481." Among laminates, it is relatively low-cost and suitable for mass production. Its appearance ranges from brown to dark brown, reflecting the color derived from the phenolic resin. A disadvantage of the material is that it has hygroscopic properties, which may lead to dimensional changes due to moisture, so please be cautious when using it.

• Processing Contract

【Silicone 50° Suction Cup Mold Use】 The characteristics of silicone include heat resistance, cold resistance, and chemical resistance, and it complies with food sanitation laws, making it suitable for various applications. A hardness of 50 degrees is generally considered to be of "medium" hardness, not too soft and not too hard. When requested, we can use our in-house hardness measuring device to determine a certain level of hardness.

• Other electronic parts

【Punching Process Flame Retardant Rubber ULCR Rubber】 ULCR rubber is a foam rubber material with excellent flame retardancy, making it ideal for equipment that requires safety. It has high flexibility and is suitable for punching processes, capable of accommodating complex shapes. It also demonstrates high effectiveness for soundproofing, insulation, and airtight applications.

• Interior parts

L-2500 Black Case Inner Sponge Laminated Product Sanpelca L-2500 is a type of closed-cell polyethylene foam (expanded polyethylene sheet) manufactured by Sanwa Kako Co., Ltd. Structure: Closed-cell (each bubble is sealed) Density (specific gravity): Approximately 0.025 g/cm³ (25 times expansion)

• Racks and Cases

We have cut conductive sponge using punching processing. It comes with tape, but there is no stickiness on the cut surface. We can handle this size at our factory.

• Storage

The Sanpelca series has different numbers based on density (specific gravity), with L-1400 (14 times) < L-2500 (25 times expansion) < L-3000 (30 times), meaning that smaller numbers indicate higher density and firmness, while larger numbers indicate lower density and softness. It is possible to cut the material into shapes that fit the case and contents, as shown in the photo. Additionally, we can also accommodate orders for the outer case itself, so please leave the entire case to us.

• Other packaging materials

Our main processing service is die-cutting, and we can also manufacture the necessary cutting dies. Die-cutting is primarily applied to soft materials. By adjusting the number of cavities in the die, we can process rubber and sponge in large volumes at low cost.

• Other machine elements

We manually remove the waste generated from processes such as punching and carry out the specified number of bagging. In addition to punching and bagging, we also accept requests for just waste removal or just bagging.

• others

CR rubber (chloroprene rubber) is a type of synthetic rubber obtained by polymerizing chlorobutadiene (chloroprene). It is resistant to degradation when exposed to sunlight and wind and rain, and it has self-extinguishing properties (a tendency to be difficult to ignite) due to the presence of chlorine atoms.

• Vehicle body parts

The Si-300 is an independently foamed cell silicone sponge with a heat resistance temperature of 200°C. This product features extremely small holes with a diameter of 4mm, which are processed through punching. It complies with the Food Sanitation Act (Ministry of Health and Welfare Notification No. 370) and can be used for food and medical-related applications, making it suitable for a variety of products across different industries.

• Pharmaceutical related factory parts

12t × φ10.5 × φ4 The Opus LC-150 is a continuous foam body made from polyethylene resin. In appearance, it has a soft texture similar to that of soft polyurethane foam. Even small sizes can be processed using punching techniques.

• lens

POM (Polyacetal) is a type of engineering plastic. The resin is categorized into three types based on strength and heat resistance: - General-purpose plastics - Engineering plastics - Super engineering plastics.

• valve

Urethane rubber with a hardness of 95 degrees is a very high-performance rubber. By bonding it to the wheels, it is possible to achieve both shock absorption as rubber and wear resistance as tires. Our company can handle everything from the removal of old rubber to the bonding process.

• Trolley

Through our extensive network of partner companies, we can implement processing methods that our company does not have the equipment for. Among the multiple companies, we will select and coordinate with those that are truly reliable. Even with softer fluororesins, such a level of machining is possible!

• Other machine elements

We can handle detailed and intricate manual processing in-house! Please feel free to contact us, even if it's just for a consultation! (The photo shows the cutting process.)

• others

The MF-50 polyurethane foam was cut using a punching process. It is often used as filter material and gaskets. It can also be used as sound-absorbing and soundproofing material in residential equipment.

• Air Filter

【Adhesive Sheet, Die-Cutting, NBR + V6500】 Two types of sheets can be bonded and shaped through die-cutting. The bonding is done by sandwiching V6500 between NBR rubber on both sides. Both NBR and V6500 can be processed through die-cutting, and combinations of bonded products can also be discussed. Applications: Sealing gaskets for various industrial piping flanges and equipment joints. Processing Method: Punching by press. Description: This is a Vulcan No. 6500 joint sheet sandwiched with NBR. In addition to normal oil resistance, it has a gasket function that prevents fluid passage. Processing depends on the total thickness of the sheet, so please feel free to consult us. ◎ You can download the catalog from here! https://www.nc-net.or.jp/company/72493/product/detail_machine/11179/ Editor: Kato. We look forward to your inquiries! https://seizogyo-channel.com/seizogyo/fujika-kogyo-co-jp/#info04 Contact Person: Kato.

• Other industrial robots
• Piping Materials

In punching processing, various shapes can be cut, and it is actually possible to create slits like the ones in the photo. The strength of punching processing lies in its efficiency compared to manual processing and its cost-effectiveness compared to machining. If you are unsure about the size of the slits or whether they can be done, please feel free to consult us.

• Other packaging materials

It is water jet processing that cuts according to the data using water pressure. The steps are made by bonding with the base plate. Even if there are no product drawings, we can accept measurements from the actual item if it is something that can be measured.

• Other packaging materials

In addition to the properties and characteristics of the rubber used, it has high compressibility and sealing properties of cork. It adapts well to flanges from low to high compression and is resistant to damage. Unlike rubber, it is also characterized by being less slippery.

• Painting Machine

Due to the transparent material, the areas where the blade was applied, such as the outer edges and holes, become cloudy. Acrylic is available in many colors and smoke variants. Taking advantage of its transparency, it is widely used for nameplates and elevator components.

• Food Packaging Machinery