フジカ工業 List of Products and Services

It is water jet processing that cuts according to the data using water pressure. The steps are made by bonding with the base plate. Even if there are no product drawings, we can accept measurements from the actual item if it is something that can be measured.

• Other packaging materials

In addition to the properties and characteristics of the rubber used, it has high compressibility and sealing properties of cork. It adapts well to flanges from low to high compression and is resistant to damage. Unlike rubber, it is also characterized by being less slippery.

• Painting Machine

Due to the transparent material, the areas where the blade was applied, such as the outer edges and holes, become cloudy. Acrylic is available in many colors and smoke variants. Taking advantage of its transparency, it is widely used for nameplates and elevator components.

• Food Packaging Machinery

Pour polyurethane around the processed core to bond it firmly. It is used for sending paper and cardboard, and it lasts a long time because it is resistant to wear. If hardening or cracking occurs due to aging, it is time for replacement.

• roller

Polyethylene foam is a relatively firm material with little deformation. It is ideal for securing contents and cushioning against vibrations and impacts. Depending on the shape, it can be processed by punching up to about 50mm in thickness.

• Cushioning material

Hemisal is an insulation and heat-resistant material that combines glass fibers and aramid fibers with cement. It has become a major alternative material to asbestos. It also has high electrical insulation properties and can function as an insulating board.

• Other packaging machines

Silicone rubber has high hygiene properties and is widely used in food and medical applications. For standard dimensions, we use existing molds; for non-standard dimensions, we accept orders for new molds. A corresponding lot quantity is required for manufacturing due to mold forming.

• Bottles and containers

In punch processing, large production lots can be manufactured at a low cost. It is installed in air purifiers and vacuum cleaners to allow air to pass through while capturing foreign substances. Due to its high water permeability, it is also used in dishwashing sponges that drain well.

• Air purifiers

It is used for architectural panel samples and hobby goods booklets. If double-sided tape is applied to the back, it can be attached quickly and neatly. We can measure the shape of the items to be stored, create drawings, and handle the entire production process.

• Catalog and manual creation

Bakelite fabric is a high-strength resin with high resistance to heat, chemicals, and many other factors, as well as excellent insulation properties. There are also glass fiber-filled grades that enhance heat resistance. In addition to sheets, there are round rods that can be finished through milling and lathe processing.

• Printed Circuit Board

We start the mold construction based on the drawing shape and shape the rubber by applying heat and pressure. CR is a standard material with average resistance. We accept everything from prototyping to mass production, including coloring and hardness adjustments.

• Other physicochemical equipment

We can process the Nitto Denko Eptsealer No. 681. Eptsealer is a material that excels in water and air tightness. No. 681 is mainly used for high water-stopping gaskets and similar applications.

• Sealing

Molded grommets can be formed with silicone at 50°. Unlike standard EPDM, silicone is made to order. For standard grommets, it may also be possible to produce them to order in different materials.

• Other Auto Parts

We accept lining processing with urethane 80° material. The hardness of 80 is sufficiently hard, allowing for grooving processing through cutting. Please feel free to consult us about secondary processing after lining as well.

• roller

Urethane foam can be processed with a wave-shaped cut on the surface. Urethane is used for cushioning on the back cover of the case. Profiled products function as a back cover holder while distributing pressure.

• Cushioning material

It is possible to perform recessed and tapered processing with 50° urethane. Urethane rubber has a very rich track record in router processing. Non-through shapes such as recesses can also be finished from solid material using router processing.

• Other assembly machines

We will simultaneously punch holes for bolts along with the inner and outer diameter shapes. We always have CR rubber in stock and can quickly proceed from mold production. We also accept processing for joint sheets and other materials besides rubber.

• Painting Machine

Since it was a rewind, I will remove the rubber and clean the core. After preparing the surface, I will pour the rubber into the mold, and once it has hardened, I will achieve the outer diameter precision through machining. We also accept requests that include the production of the core.

• roller

High-intensity urethane rollers are resistant to wear and have high durability. We will manufacture a shaft fixture, so the core and rubber will basically be concentric. If the rubber is larger than the core, it will become difficult to cut the thickness due to the rubber's escape.

• roller

Neoprene rubber is a type of rubber that has a good balance of heat resistance, weather resistance, and chemical resistance. Even thick materials can be machined by cutting them out from sheets. The lengthwise direction is about 2 meters, but it can be processed without any issues.

• Other water treatment equipment

We used B-4 with just the right softness. We manufacture the die based on the drawings provided by our customers. We can also accommodate commercial cases. Please feel free to consult with us.

• Cushioning material

SF is a lightweight, soft yet firm polyurethane foam that has minimal deformation and is widely used as a cleaning sponge. Being a polyester-based foam, it excels in oil resistance, solvent resistance, and heat resistance, and it also has relatively high physical strength. The color is white, and the apparent density is 55±5 kg/m³.

• Other cleaning tools

EPDM is characterized by excellent weather resistance, ozone resistance, and aging resistance, as well as good electrical properties and high resistance to polar liquids. It is shaped by cutting with a water jet cutter. This is a processing method that does not impose thermal stress on the material.

• Water Hydraulic Equipment

It is a high seat made by Mitsui Chemicals Tohseiro Co., Ltd., with OPP film on the surface. It is used as a sealing gasket for lids of chemicals and cosmetics to prevent liquid leakage. Mass production is possible as it uses a die-cutting process.

• Plastic utensils and containers

The processing dimensions have been adjusted to match the contents. It has been finished tightly to prevent any rattling inside the case. A urethane layer has been installed on the back cover to enhance the cushioning effect.

• Cushioning material

The compressed raw material is extruded from the nozzle (extrusion mold) of the desired shape and formed. It will have the same cross-sectional shape as when dispensing mayonnaise. It is often made from materials like CR, which has average performance, and EPDM, which excels in weather resistance and chemical resistance. There are certain standard products available, so please inquire for more information.

• Hydraulic Equipment

WCR28 is a 100% wool felt with a firm feel of 0.28g/cm³. It can be processed using die-cutting techniques. Felt is characterized by its affinity for liquids.

• Other physicochemical equipment

N-155 is a rubber sponge primarily composed of NR (natural rubber) and SBR (styrene-butadiene rubber), featuring good cold resistance and wear resistance, as well as elasticity. It has a high hardness of 30±5°. A drawback is that it tends to expand and contract due to temperature changes, making it difficult to maintain precise dimensions. It also has good processability and is used for die-cutting applications.

• Other processing machines

We held discussions with the die-cutting shop and created the text part. We will cut it out with materials of different colors and finish it by combining them. We can also create animals and characters.

• others

Silicone rubber is expensive but has excellent heat and cold resistance, and is a hygienic rubber. Considering the difficult shapes, mass production, and cost aspects in machining, molding is adopted. We also accept inquiries for other hardness and colors.

• Other powder equipment

Silicone has excellent heat resistance (approximately -50°C to 200°C). It becomes a reddish color due to additives that provide heat resistance. It is a standard rectangular product and can be cut to your desired length since it comes in long lengths. Custom dimensions can be quoted separately, so please feel free to consult with us.

• Heating device

It is a weather-resistant ethylene-propylene rubber with a hardness of approximately 50°. Standard products are available to match the diameter of the hole. Typically, the hole is sealed and the membrane is broken to pass the cable, but it can also be used for applications where the hole is sealed without breaking the membrane.

• Electrical equipment parts

We are using the MC901 made by MCAM. There is a standard for material thickness, and 20t is exactly within the standard thickness. The dimensions of the material for processing are made slightly larger, including the thickness.

• Other machine elements

We have made it to fit the actual items you will store. Due to the depth of the holes, we have layered several sheets together. How about making it for a carrying box?

• Cushioning material

We will perform pouring adhesion to prevent separation from the core material. Since this part often experiences significant forces, proper surface preparation is also important. It is easy to add color, so differentiation based on the area of use is also possible.

• roller

ECS is one of the most commonly used materials for general-purpose polyurethane foam. It has a relatively wide range of color variations and can also be processed with double-sided tape. There are many processing achievements as interior components for cases.

• Cushioning material

We can perform cutting processing of vibration-damping pads manufactured by Nitta Chemical Products Co., Ltd. They are effective in preventing noise and resonance, alleviating shocks, and blocking high-frequency vibrations. They have a diamond pattern and are commonly used for machine mounting.

• Other machine elements

ECZ is a lightweight, soft-touch polyurethane foam that has minimal sagging and is widely used as cushioning material. Due to its continuous bubbles, it allows water to pass through. Being a polyether-based foam, it is chemically stable against water and has excellent chemical resistance. It is available in white and gray, with an apparent density of 16±1.5kg/m³, and can be processed to the required dimensions in thickness, width, and length.

• others

The silicone rubber sheet is cut with a water jet cutter, which accurately reproduces the shape of the drawing. Silicone rubber is particularly excellent in cold and heat resistance, with very little change in properties over a range of -60° to 250°. It complies with food sanitation laws, making it suitable for use in food machinery and medical devices.

• Granulating Equipment

Softron S excels in water resistance and thermal insulation, is very lightweight with excellent buoyancy, and is not affected by oils, chemicals, or solvents. It is commonly used in packaging, construction, insulation, and sports/leisure fields. There are materials with a foaming ratio of 5 to 30 times and thicknesses ranging from 1 to 5 mm, and some types are available in stock.

• Other consumables

Fluorine rubber is the most expensive but has very high heat and chemical resistance. It is used not only in cutting-edge fields such as rockets but also for chemical tank linings. For larger quantities, we accept machining, and for smaller quantities, we offer water jet processing.

• Other physicochemical equipment

This is PVC coated with an anti-static coating on the surface. To minimize the reduction of anti-static performance, efforts were made to keep the cutting surfaces as small as possible.

• Granulating Equipment

Melamine sponges are lightweight, flame-retardant, excellent in thermal insulation and sound absorption, heat-resistant, and water-absorbent. They are also used as flame-retardant thermal insulation and sound-absorbing materials in automobiles and railway vehicles. When soaked in water, they also demonstrate their abrasive properties as cleaning sponges.

• Other safety and hygiene products

Urethane rubber is a material with high strength and excellent abrasion resistance, oil resistance, and ozone resistance. It is also characterized by its ease of coloring due to being a casting material. We also accept orders for old rubber removal (including the removal of existing rubber). We will take custody of the core and perform integrated molding.

• Belts and pulleys

This is a process where urethane rubber is poured into a mold and solidified, then machined using a lathe or router end mill. This is something like a veneer that has been shaved down to a thickness of 0.5mm. However, the thickness is the target. Urethane rubber is particularly excellent in abrasion resistance and weather resistance, has very strong tear resistance, and also possesses oil resistance, making it suitable for outdoor use and machine integration.

• Powder Molding Machine