フジカ工業 Product Lineup

This product is an example of urethane foam processed into a cylindrical shape through punching. Punching is a highly productive method and is suitable for improving processing efficiency during mass production. On the other hand, due to the characteristics of punching foam materials, the cylindrical shape does not achieve the same roundness as machined products, and slight deformation or distortion may occur. Therefore, this processing method is more suitable for applications that utilize the functions of foam, such as cushioning materials or holding materials, rather than applications that prioritize appearance and shape accuracy.

• Cushioning material

This is a product made by punching urethane foam into a cylindrical shape. It is processed into a cylinder with a length of 95mm and can be manufactured in dimensions according to specific applications. By adopting the punching process, it is a case of efficient production. By processing the foam into a cylindrical shape, it can be used for various applications such as protective materials, cushioning materials, and component holding purposes. The punching process uses a mold for processing, making it easy to repeatedly produce the same shape, and it is an efficient production method when a large quantity is required.

• tube

We support punching processing of packing shapes using PP high sheets. They are adopted for various parts applications that leverage chemical resistance and water resistance, making this processing method suitable for mass production projects due to its efficiency in producing the same shape. PP high sheets are a type of plastic material known for their strength against water and chemicals. Therefore, they are used for packing that seals gaps in machinery and equipment, as well as spacers placed between parts. Punching processing is a method that repeatedly produces the same shape using a mold. It can maintain stable quality even when producing large quantities, making it suitable for parts that are used continuously.

• Other films and sheets

This is a processing project using 5t of C-4305 (CR rubber sponge). CR rubber sponge combines sealing properties and cushioning properties, and is widely used in applications such as packing and gaskets.

• Rubber

We performed punching processing using C-4305 (CR rubber sponge) 5t. We accommodate various shape processing for applications such as packing, gaskets, and cushioning materials. CR rubber sponge is a rubber sponge material that has cushioning properties and flexibility.

• Rubber

We accommodate the processing of cushioning materials made from softer sponge materials for case inner pads. Through die-cutting and bonding processes tailored to the shape of the stored items, we provide protection and fixation for the products. Softer sponge is widely used as case lining material because it can gently protect the stored items.

• Food boxes, packaging materials, and cushioning materials

This is a sponge processing project for case interior applications. We accommodate production that combines punching and bonding processes for applications requiring flexibility and cushioning.

• Cushioning material

We would appreciate it if you could check the photos for thickness, manufacturer, and hardness. If there are no issues with these materials, we can proceed with smooth production without delays. We are capable of flat base cutting using equipment such as punch processing machines, cutting plotters, and water jet machines. If you are interested, please feel free to contact us!

• Rubber

This is a processing project for storage cushioning materials related to medical device tools and various jigs and tools. By designing shapes tailored to the items to be stored, we can accommodate the production of: - Interior foam for cases - Retaining inserts - Cushioning pads - Positioning components

• Cushioning material

This is a project for processing storage cushioning materials for medical device-related tools and various jigs and tools. By designing shapes tailored to the items being stored, we can accommodate the production of: - Interior foam for cases - Retaining inserts - Cushioning pads - Positioning components

• Cushioning material

We performed cutting processing using 6 nylon material. This time, it accommodates small-sized shapes including a thickness of 1t, size 30×15, and φ6 processing. This is a processing project using 6 nylon (PA6). It accommodates small-sized shapes including a thickness of 1t, size 30×15, and φ6 hole processing.

• Other films and sheets

We performed cutting processing using 6 nylon material. This time, it accommodates small-sized shapes, including a thickness of 1t, size 30×15, and φ6 processing. 6 nylon is a resin material that is strong and resistant to wear. It is widely used in machine parts and insulation applications. The product this time is a processed item of small-sized shape, manufactured to dimensions suited for its intended use.

• Other films and sheets

ECS tubular punching processing with an outer diameter of 5φ, inner diameter of 2φ, and length of 30L has been performed. This time, it corresponds to a shape with an outer diameter of 5φ, inner diameter of 2φ, and length of 30L.

• tube

We performed punching processing on a tubular shape using ECS material. This time, we are accommodating a shape with an outer diameter of 5φ, an inner diameter of 2φ, and a length of 30L. ECS is a sponge material with cushioning properties, used in a wide range of applications such as cushioning materials and sealing materials. How about using it for the protection of cords or glass rods?

• tube

We use high-hardness urethane rubber, which is suitable for baking processes on metal parts. Supported features: Metal vulcanization bonding Cylindrical shapes Roller shapes Complex shapes Various size options Specifications can also be selected according to size and application.

• wheel

It is compatible with baking processing using urethane rubber 90° red material. It can be manufactured in sizes tailored to the application and usage conditions.

• wheel

We performed punching processing using Si-300 silicone sponge material. This time, we are accommodating a shape processing with a thickness of 2t, an outer diameter of φ52, and an inner diameter of φ4. Silicone sponge is a sponge material that has softness and elasticity. It is often used in environments with temperature changes and is utilized for a wide range of applications such as gap filling, cushioning material, packing, and sealing purposes.

• Food and pharmaceutical standard seals and packing products

We support sheet processing of various rubber materials. Supported materials: CR rubber EPDM rubber NBR rubber Silicone rubber Fluoro rubber

• Rubber

We support punching processing of various rubber materials such as CR, EPDM, NBR, silicone, and fluororubber. Material selection and various shape processing can be tailored to the application and usage environment. Rubber materials are used in a wide range of applications, including gap filling, water and dust prevention, and cushioning materials. The type of material varies depending on the location and application. For example: CR: For cushioning and general purposes EPDM: For outdoor environments NBR: For environments with oil Silicone: For high-temperature environments Fluororubber: For chemicals and high-temperature environments

• Rubber

We performed die-cut processing of sponge for case interior lining using sponge. It can accommodate shape processing tailored to the stored items. Various types of sponge materials can be selected according to the application, including firmer and more durable sponge materials, as well as soft sponges with high safety.

• Racks and Cases

This is a processing project for case interiors using sponge material. Due to the thickness of 20mm, it accommodates processing that considers the retention of stored items and cushioning properties.

• Cushioning material

We performed die-cut processing of sponge for interior cases using Sanpelca L-1400 20t gray material. It is compatible with shape processing tailored to the stored items. Sanpelca is a firm and sturdy sponge material.

• Cushioning material

This is a processing project for case interiors using 20t ash material from Sanperca L-1400. Due to the 20t thickness, it accommodates processing that considers the retention of stored items and cushioning properties.

• Cushioning material

C-4305 3t Packing Shape Processing with Holes - Large Size Compatible - 800mm We have processed a packing shape with holes in a large size using C-4305 CR rubber sponge 3t. We can accommodate large outer dimensions and shapes that include multiple holes. C-4305 is a material used for packing and sealing applications as a CR-based foam rubber sponge. Using 3t material, we support: - Outer contour processing - Internal cutting processing - Large format shapes - Complex contour shapes.

• Rubber

The thermal insulation sheet "TOMBO No.6750" is compatible with processing. It is a sheet material used for insulation purposes and can be processed into various shapes. The thermal insulation sheet is a type of insulation material used in high-temperature environments. It is used for applications that require low thermal conductivity.

• Processing Contract

The Vermosal sheet "TOMBO No.6750" is compatible with processing. It is a sheet material used for insulation purposes and can be processed into various shapes. Vermosal sheets are a type of insulation material used in high-temperature environments. They are used for applications that require low thermal conductivity, such as: - Heat management - Insulation - Heat retention - Protection around machinery and so on.

• Processing Contract

We performed special packing processing of a composite shape using CR rubber 3t. Due to the complex shape, it is compatible with water jet processing and plotter processing.

• Processing Contract

We performed special packing processing of a composite shape using CR rubber 3t. Due to its complex shape, it is compatible with water jet processing and plotter processing. CR rubber is a rubber material that has cushioning properties and durability, and it is widely used as packing and sealing material.

• Processing Contract

White felt ring packing processing, inner diameter 40φ, outer diameter 50φ, 5t felt punching. We have performed punching processing of ring-shaped packing using white felt material. Using felt material with an inner diameter of 40φ, outer diameter of 50φ, and a thickness of 5t, it is compatible with mass production processing by pressing. It is manufactured solely through punching processing using a Thomson die. Due to its ring shape, it supports simultaneous punching of both inner and outer diameters.

• Processing Contract

Felt is a material that has softness and moderate elasticity, and it is often used for protecting machine parts and preventing scratches. Due to the use of molds for punching processing, it is possible to produce the same shape in a consistent quantity.

• Food and pharmaceutical standard seals and packing products

【2-layer laminated product】 This is one of the most commonly used materials for case interiors. Foamed polyethylene is generally a somewhat rigid sponge, which is very effective as a keeper and cushioning material for stored items.

• Optical Experimental Parts

This time, we have cut products from Kuraray Fastening Co., Ltd. Compared to conventional Velcro, these are thinner and are recommended for industrial products and similar applications. Additionally, since they are made of a thin plastic sheet, they are strong and can be felt to be more durable compared to traditional fiber products. Our company performs cutting of materials such as resin and fiber. We can accommodate various methods, including die-cutting, cutting plotters, and water jet cutting.

• Other films and sheets

This time, we have cut Kuraray Fastening's Mold Magic (R). Compared to conventional Velcro (R), it is thinner and recommended for industrial products and the like. Additionally, it is made of a thin plastic sheet, which provides strong durability, making it feel sturdier compared to traditional fiber-based products.

• Processing Contract

Polyurethane rubber is one of the materials with the best wear resistance among all synthetic rubbers. Compared to metals and other rubber materials, it is very strong against friction and wear, achieving a long lifespan in environments with strong friction and high loads, such as conveyor belts, forklift wheels, and scrapers. In addition to wheel shapes, it can also be subjected to burning. We understand that changes to the wheel parts may occur due to various factors such as renovations or inspections of factory equipment, but our company can accommodate orders on a unit basis.

• wheel

We are actively accepting cutting and processing of supplied materials! Focusing on rubber, sponge, and resin, we can also consider films and different materials. "I don't need a large quantity, but I want a small amount of parts right away..." "I have excess materials on hand and want to cut them now..." "I want to cut down inventory to prevent warehouse stock pressure..." Any reason is acceptable.

• filter

We support cutting and adhesive combination processing of pad materials used inside cases. We process them into appropriate shapes according to the shape and size of the items to be stored, providing them in a user-friendly state. Case pads are often used to protect and secure precision instruments, parts, tools, and more, making shape design tailored to the contents crucial. Our company responds to needs such as "case pad cutting," "buffer material adhesive processing," and "sponge processing combination," finishing them into shapes suitable for their applications.

• Cushioning material

We offer size cutting and secondary processing (adhesion, cutting, slitting) for extruded products. We process extruded products made of rubber and sponge into the necessary shapes and dimensions according to their intended use. Extruded products are used in a wide range of fields, including tubes, shaped materials, sealing materials, and cushioning materials, with specifications varying by site. Therefore, by addressing secondary processing needs such as "extruded product cutting," "extruded product adhesion processing," and "extruded material slitting," we can enhance usability.

• tube

We offer cutting and bonding processing for rubber tubes. We can cut to the desired length and perform bonding processing according to your application and preferred dimensions. Rubber tubes are used in various situations, such as equipment parts, protective materials, cushioning materials, and sealing applications. At our company, you can consult with us about the processing details of rubber tubes based on usage conditions and shapes.

• tube

We support secondary processing of extruded products. Extruded materials excel in lightweight properties, flexibility, and dimensional stability, making them suitable for a wide range of applications, including various components and cushioning uses. In our company, we offer post-extrusion processes such as cutting, bonding, and various manual processing, tailored to specific applications. We also provide suggestions that take into account processing methods and finishes based on shape and usage conditions. For extruded products, dimensional accuracy, the finish of bonded areas, and fine adjustments through manual processing are crucial points that affect the quality of the final product. By sharing specifications based on the intended use in advance, we can respond with processing conditions and procedures in mind.

• Food and pharmaceutical standard seals and packing products

Regarding the cutting of our insulation material "Armaflex" currently being conducted by our company We have produced a PR video that showcases the processing environment! You can check it out at the following URL! https://www.youtube.com/watch?v=vTQ3CgbvLGY&feature=youtu.be High-performance insulation material Armaflex is cut using a plotter!

• Cooling system

Our company offers "residual cutting" and "return processing" in Thomson-type and mold-based punching processes to enhance shape stability. We select the optimal cutting method according to the material, product shape, and application.

• Cushioning material

NBR (nitrile rubber) 4t has excellent oil resistance and is a rubber material suitable for mechanical parts and various packing applications. It has moderate elasticity and is widely used in applications that require sealing and cushioning properties. This time, we have accommodated small quantities starting from one piece through punching processing.

• Rubber

We handle processing, cutting, and assembly of insulation materials using Armaflex. Utilizing plotter processing, we manufacture foam rubber insulation materials tailored for use in air conditioning systems, duct insulation, and pipe insulation. Armaflex is an insulation material widely used in various equipment as air duct insulation, pipe insulation, and condensation prevention materials. Since insulation processing needs to be adapted to the shape of the equipment, it is essential to provide consistent support from shape cutting to assembly processing.

• Piping Materials

We support plotter processing and assembly processing using Armaflex. We can cut foam rubber-based insulation materials to shape according to the application and provide consistent support from bonding to assembly processing. Armaflex is a foam rubber material widely used as insulation, thermal insulation, and condensation prevention material in air conditioning and piping systems. Since plotter processing does not use die cutting, we can flexibly accommodate insulation processing tailored to equipment shapes as well as prototyping and small-scale processing.

• valve
• Piping Materials

The use of Armaflex Airduct AAD-1915 supports the plotter processing of insulation materials. It processes foam rubber insulation materials used around air conditioning equipment and ducts into shapes suitable for their applications. Armaflex is a foam rubber-based insulation material used for air conditioning duct insulation, pipe insulation, and condensation prevention components. It performs shape cutting through plotter processing as insulation material processing tailored to equipment shapes.

• Piping parts