名菱テクニカ List of Products and Services

The substrate marking device is a laser-based substrate marking machine capable of directly marking serial numbers, origin, and two-dimensional codes or characters for process management using a laser marker. In addition to being equipped with a variety of functions, it also offers a range of options that enable integration with traceability systems. 【Features】 ■ High-speed marking of fine characters, 2D codes, and shapes at any position on printed circuit boards ■ More stable print quality compared to stamping methods ■ In the case of fiber lasers, it can accommodate a variety of materials such as metals and ceramics, allowing for higher precision printing compared to CO2 lasers ■ Creation of flexible printing programs in parallel with production at a workstation away from the PCB manufacturing line using Excel * Fiber lasers do not require permission applications as they are not subject to high-frequency utilization equipment regulations, making them easier to implement compared to conventional machines. * Microsoft and Excel are registered trademarks or trademarks of Microsoft Corporation in the United States and other countries. * For more details, please download the PDF or contact us.

• Laser marker

The "MR2535H2" is a device that divides multiple small and complex-shaped circuit boards using a router method. It can cut printed circuit boards with low stress, thereby reducing the risk of damage to mounted components (such as multilayer ceramic capacitors) caused by stress in traditional hand-breaking or pressing methods. By utilizing automation and IT technologies cultivated at Mitsubishi Electric's Nagoya Works for equipment design and manufacturing, it supports improvements in factory productivity and quality. 【Features】 ■ Cuts unnecessary parts of complex-shaped printed circuit boards after mounting using a router bit ■ Improves setup efficiency by widening the opening width of the device's access door ■ Achieves space-saving by incorporating a dust collector within the device's lower section ■ Significantly enhances productivity by increasing the movement speed of the X-Y axis (three times faster than our conventional models) ■ Allows for setting the Z-axis position for each cutting point, enabling shorter takt times ■ Supports image teaching functions for setting cutting points on various types of circuit boards *For more details, please download the PDF or contact us.

• Circuit board processing machine

By being able to prepare the next workpiece in parallel during substrate processing, we can eliminate waiting time during substrate exchanges. Additionally, by shortening the cycle time, productivity can be improved without increasing the number of operators. The entire process of supplying printed circuit boards, cutting the substrates, and palletizing the cut substrates onto discharge trays can also be automated. (Substrate cutting machine + robot transport system) 【Features】 ■ Equipped with a dual-table automatic turn system that allows for parallel setup ■ Adaptable to general inline specifications through the use of robots ■ Reduction of cutting time through Z-axis height settings for each router location ■ Improved operating rate by monitoring the usage distance of bits and automatically replacing them ■ Built-in dust collector for compact device size *For more details, please download the PDF or contact us. ★ For those interested in the single type, click here▽ https://mono.ipros.com/product/detail/2000569194 ★ Free seminar here▽ http://www.mtco-web.co.jp/products/web_seminar.html

• Circuit board processing machine

The "PCB Cutting Machine Robot Transport System" can accommodate inline PCB cutting by connecting with the preceding and following processes. Additionally, it can handle batch processing by consisting of a magazine for loading PCBs and a magazine for storing the cut PCBs in trays. With the turntable PCB cutting machine (MR2535H2T) and a robot with a traveling axis, it contributes to reducing takt time, while also expanding the flexibility of the line layout and tray packing of printed circuit boards after cutting, thereby aiding in the automation and labor-saving of factory production. 【Features】 - The line configuration can flexibly adapt to factory layouts, including straight, U-shaped, and L-shaped arrangements. - The multi-joint robot allows for the discharge of cut PCBs, enabling the setting of PCB placement positions in the discharge tray, which is effective for PCB positioning in the next automation process. *For more details, please refer to the PDF document or feel free to contact us.

• Circuit board processing machine

We utilize the technical know-how cultivated through the calibration of measuring instruments at Mitsubishi Electric Nagoya Works to support the calibration primarily of electrical measuring instruments. If you are also considering the calibration of mechanical instruments along with electrical ones, please consult us. Even if internal calibration is not possible, we can arrange for calibration through external organizations via our company. 【Features】 ■ We support the calibration of various measuring instruments, including electrical and mechanical types. ■ We can provide shorter turnaround times compared to manufacturer calibration (for internal calibration). ■ In addition to internal calibration, we also handle external calibration, purchases, and repairs through public institutions and manufacturers. ■ As a measure to prevent calibration expiration, we offer a prior notification service. 【Calibration Work Details】 ■ Calibration is performed using standards that trace back to national standards based on a traceability system. ■ We issue calibration reports, calibration certificates, and traceability system diagrams. ■ Calibration is conducted based on product specifications (Measurement Law, JIS, user standards). Completed calibrated items will have a "Calibrated" label attached. ■ If a malfunction is discovered, we can arrange for manufacturer repairs through our company upon request. * Please check the list of calibration targets below for the models that can be calibrated.

• Other measurement, recording and measuring instruments

We will propose materials selection and processing methods tailored to your needs. We also accommodate small lot production and prototypes of various types. Please consult us regarding the processing of thin materials such as films for purposes other than insulation. 【Main Processing Details】 ■ We can process materials into specified roll lengths with widths ranging from 5mm to 1,000mm using a slitter. ■ Cutting processes (up to 1,300mm) can be performed using numerically controlled cutters and cutting machines. The cutting machine operates with a dual pull drive system powered by two worm gears, allowing for excellent dimensional accuracy. ■ Punching processes (up to 600mm x 800mm) can be performed using molds and Thomson dies, and precise shapes can be processed with etching blades. ■ Our unique processing technology and know-how enable us to create products such as laminating double-sided tape and films using a laminating machine.

• others

■Features - Utilizing printed circuit board CAD data (DXF file R14), you can specify cutting points for printed circuit boards to be cut by a board splitting machine on your computer. - It is easy to set cutting points even in cases with many points through mouse operations. - Automatic detection of arc centers at perforation sections and support for V-cuts make it easy to set cutting points tailored to the shape of the printed circuit board. - Adding, changing the order, and deleting cutting points can be done easily, making it simple to verify the shortest tact route. - Cutting simulations can calculate tact time considering the movement speed and acceleration/deceleration on the XYZ axes. - All paths are visible on the screen, making it easier to check for any missing cutting points. - By connecting the computer to the board splitting machine, data transfer of cutting points is possible.

• Other semiconductor manufacturing equipment
• Circuit board processing machine

Automatically cuts various printed circuit boards in-line on the manufacturing line. It eliminates the need to always have an operator at the board cutting machine, achieving labor savings. 【Features】 ■ Monitors the usage distance of the bit and automatically replaces it to improve operational efficiency. ■ Waste boards are automatically collected into a waste board box located at the bottom of the device. ■ Selecting a twin spindle enables simultaneous cutting, achieving high productivity. *For more details, please download the PDF or contact us.

• Circuit board processing machine

Our company offers a "general-purpose laser marking device" that can directly mark rated values, serial numbers, connector names, various marks, and 2D codes onto surfaces such as resin and metal using a laser marker. We manufacture devices tailored to customer needs, including traceability systems and operational interfaces, on a case-by-case basis. Please feel free to contact us with your requests. 【Features】 - Direct marking of rated values, serial numbers, connector names, certification marks, logos, barcodes, etc., onto the product's unit case. - Possible use for "origin management" by indicating the place of origin (such as made in Japan). - Areas that were traditionally silk-screen printed (such as connector names) can be replaced with laser marking using this device. - Printing is also possible on materials other than resin, such as aluminum die-cast and aluminum nameplates. - Marking is possible on three sides of the unit case, among other features. *For more details, please download the PDF or contact us.

• Laser marker

When EMS manufacturers take on printed circuit board production from customers, it is necessary to estimate the tact time and equipment costs based on the design drawings. Many seem to be troubled by issues such as: ◆ The need to create programs based on the drawings and operate the cutting machine for measurements. ◆ Not having a board cutting machine, which leads to considerations of production quantities based on estimated values. In response, our company offers a free simulation service that can calculate even without actual boards or equipment, based on CAD data, PDF drawings, photos, etc. Since you can understand the approximate cutting time, it becomes possible to grasp the cutting time of the board cutting process in advance when introducing assembly line processes and to calculate production quantities that are closer to actual production. *When using our equipment. 【Reasons to choose our service】 ■ No need for actual boards / equipment ■ Simulation of cutting time calculation for the board cutting process ■ Confirmation of cutting paths for printed circuit boards ■ Suitable for those considering the introduction of new board cutting machines or equipment for updates/increased production. *For more details, please feel free to contact us.

• Printed Circuit Board
• Other services

We would like to introduce a case where Fujita Manufacturing Co., Ltd. has implemented a router-type circuit board cutting machine. Due to an increase in orders from automotive manufacturers, the existing equipment was insufficient in production capacity, and there were also safety concerns for the operators. As a solution, we introduced our "MR2535H2 (single table specification)." The production capacity increased to 320 sheets per day, which is approximately 1.6 times more. 【Selection Points】 ■ Improvement in productivity ■ Enhanced efficiency in setup changes ■ Safe working environment *For more details, please download the PDF or feel free to contact us.

• Other processing machines

We would like to introduce a case where a turntable circuit board splitting machine was installed at Komaki Factory of Asahi Sangyo Co., Ltd. This factory is engaged in the assembly and manufacturing of printed circuit boards and unit assembly. To accommodate the increased production of printed circuit boards, they considered expanding their existing equipment; however, they faced challenges such as a lack of installation space and the inability to increase the number of workers. As a solution, they introduced our "MR2535HT." This increased their production capacity to approximately 1.5 times, reaching 3,800 boards per day, and also reduced overtime work. 【Selection Points】 - The turntable allows for parallel setup during board processing, shortening setup changeover time. - A variety of options increase operational efficiency. - The use of a single machine resolves installation space issues and reduces the likelihood of operational errors. *For more details, please refer to the PDF document or feel free to contact us.

• Circuit board processing machine

Under the theme of "New solutions for cutting-edge class printed circuit board manufacturing," we exhibited the actual machines "PCB Separator" and "Laser PCB Marking Device" at the Mitsubishi Electric Corporation booth. For the "PCB Separator," we proposed the standalone type 'MR2535H2' with a built-in dust collector that saves space, and the turntable type 'MR2535H2T' that allows parallel setup during PCB separation, enhancing productivity. For the "Laser PCB Marking Device," we offered high-resolution printing that supports the fine printing of two-dimensional codes and characters necessary for the traceability of printed circuit boards, as well as compatibility with various materials. Thank you for visiting us. ★ Our company is hosting various seminars, including the ones featuring the exhibited machines. If you are interested, please participate through the "Web Seminar Registration."

• Circuit board processing machine

Under the theme of "New Solutions for Cutting-Edge Class Printed Circuit Board Manufacturing," we exhibited the "New PCB Marking Device" and "PCB Separator" at the Mitsubishi Electric Corporation booth. The "New PCB Marking Device" offers high-speed fine printing of two-dimensional codes and characters necessary for the traceability of printed circuit boards, as well as high-resolution printing compatible with various materials. For the "PCB Separator," we proposed a highly productive device that allows for parallel setup during PCB separation using a turntable system. Thank you for visiting us. ★ Our company is hosting various seminars, starting with the exhibited machines. If you are interested, please join us through the "Web Seminar Registration."

• Circuit board processing machine

We proposed the automation and labor-saving of the process from substrate supply to substrate division, palletizing onto the output tray, and substrate removal using the turntable substrate divider (MR2535H2T) and a robot with a traveling axis. ★Our company is hosting various seminars, starting with this exhibition machine. If you are interested, please join us through the "Web Seminar Registration."

• Circuit board processing machine

We will demonstrate and introduce high productivity through parallel setup during substrate processing. Additionally, we proposed a reduction in man-hours and costs through in-house production of jigs using the implementation substrate division system 'Jig-Designer.' In the February seminar, we will present the exhibition content from Internepcon Japan, which was held at Tokyo Big Sight from January 25 to 27. If you are interested, please join us via the "Web Seminar Registration."

• Circuit board processing machine
• Printed Circuit Board