FUKUDA CO., LTD. Product Lineup

This is a pseudo-defect (reference test piece) that specifies hole diameter and hole length. It can be used in pressure change leakage testing methods and liquid immersion testing methods. It can be utilized for standard setting and validity evaluation using positive controls (defective product samples). - Evaluation of packaging integrity in accordance with JP18 - Setting of "maximum allowable leakage limit" - Testing for the intrusion of water vapor, oxygen, and microorganisms - Quantification from qualitative testing methods (converting current leakage standards to hole diameter)

In the aerospace industry, product reliability is the most critical issue in quality assurance. Particularly for components that require high safety and durability, even minor leaks or defects can lead to serious accidents. Fukuda pinholes (pseudo-defects/reference test specimens) support standard setting and validity assessment in addressing such challenges, contributing to the improvement of product quality. We provide solutions that meet the stringent quality standards of the aerospace field, accommodating various testing methods such as pressure change leak testing and liquid immersion testing. [Application Scenarios] - Leak testing of aerospace components - Standard setting in quality management - Evaluation testing in research and development [Effects of Implementation] - Improved product reliability - Increased efficiency in quality management - Enhanced testing accuracy

In the shipbuilding industry, thickness measurement is crucial for ensuring the safety of structures. Accurate measurements are particularly required for evaluating the quality of welds and detecting thickness reduction due to corrosion. Inadequate measurements can lead to insufficient strength of the structures. Fukuda pinholes (pseudo-defects/reference test pieces) are useful for standard setting and validity assessment in leakage tests. 【Application Scenarios】 - Quality evaluation of welds - Detection of thickness reduction due to corrosion - Use in pressure change leakage testing methods and liquid immersion testing methods 【Effects of Implementation】 - Improved reliability of leakage tests - Increased efficiency in standard setting - Enhanced quality control

In the power generation industry, turbine inspections require early detection of leaks and accurate assessments to ensure safe operation and efficient energy supply. To prevent performance degradation and accidents in turbines, a sophisticated inspection system that does not overlook even the smallest leaks is essential. Fukuda Pinholes (pseudo-defects/reference test pieces) can be utilized for setting standards and validating leak tests, contributing to the reliability of turbine inspections. 【Usage Scenarios】 - Turbine airtightness testing - Leak testing of various components - Standard setting and evaluation 【Effects of Implementation】 - Improved accuracy of leak tests - Reduced inspection time - Enhanced safety

In the automotive industry, the airtightness of welds is crucial. Particularly in areas where leaks are unacceptable, such as engine components and fuel tanks, high quality is required. Leaks due to welding defects can lead to decreased product performance and safety issues. Fukuda pinholes (pseudo-defects/reference test pieces) are used as positive controls in leak testing of welds, contributing to standard setting and validity assessment. 【Application Scenarios】 - Leak testing of welds - Pressure change leak testing method, liquid immersion testing method - Standard setting using positive controls (defective product samples) 【Effects of Implementation】 - Improvement in quality control of welds - Enhanced inspection accuracy - Reduction of defective products

In the oil and gas industry, the safety of piping and efficient operation are essential. Leaks not only lead to environmental pollution and accidents but also result in economic losses due to operational shutdowns. It is particularly important to detect small leaks early in piping that is prone to corrosion and wear. Fukuda Pinholes (pseudo-defects/reference test pieces) contribute to improving the accuracy and efficiency of leak testing in piping inspections. 【Usage Scenarios】 - Leak testing for pressure changes in piping - Leak inspection through liquid immersion testing - Standard setting using positive controls (defective product samples) 【Effects of Implementation】 - Increased reliability of leak tests - Improved efficiency in standard setting - Enhanced safety

In the railway industry, wheel inspections require thorough checks to ensure safety, leaving no small leaks overlooked. It is important to establish appropriate standards for evaluating the airtightness of wheels and to enhance the reliability of inspections. Fukuda pinholes (pseudo-defects/reference test pieces) serve as positive controls and contribute to standard setting and validity assessment. This allows for the improvement of inspection accuracy while ensuring safety. 【Usage Scenarios】 - Setting standards for wheel leak inspections - Performance evaluation of inspection equipment - Inspections during regular maintenance 【Effects of Implementation】 - Improved inspection accuracy - Enhanced safety - Streamlined inspection processes

In the bridge industry, non-destructive testing for defect detection is essential to ensure the long-term safety of structures. In particular, small damages caused by corrosion and fatigue can lead to serious accidents if not detected early and addressed appropriately. Fukuda pinholes (pseudo-defects/reference test pieces) contribute to improving the accuracy and reliability of non-destructive testing. By utilizing them as positive controls, it becomes easier to set testing standards and evaluate their validity, thereby enhancing the reliability of test results. 【Usage Scenarios】 - Calibration of testing equipment for crack and corrosion inspections - Validity evaluation of testing methods - Skill assessment of inspectors 【Effects of Implementation】 - Improved accuracy of inspections - Increased reliability of test results - Enhanced safety of structures

In the plant industry, early detection of damage due to corrosion is crucial for maintaining the safety and efficiency of equipment. In particular, corrosion in sealed systems such as pipes and tanks can lead to leaks and potentially serious accidents. Fukuda pinholes (pseudo-defects/reference test pieces) serve as positive controls in leak testing for corrosion assessment, contributing to standard setting and validity evaluation. This enhances the safety of plant equipment and supports stable operations. 【Usage Scenarios】 - Leak testing due to corrosion in pipes and tanks - Use in pressure change leak testing methods and liquid immersion testing methods - Testing for the intrusion of water vapor, oxygen, and microorganisms 【Effects of Implementation】 - Early detection and countermeasures for leaks due to corrosion - Improvement of equipment safety - Maintenance of stable plant operations

In the electronics industry, it is important to accurately detect minute defects in substrates to ensure product quality and reliability. The quality of the substrate directly affects product performance, necessitating a strict inspection system. Fukuda pinholes (pseudo-defects/reference test specimens) assist in setting standards and validating leak tests in substrate inspections, contributing to improved inspection accuracy. 【Application Scenarios】 - Air-tightness testing of substrates - Quality evaluation of various electronic components - Evaluation of packaging integrity in accordance with JP18 【Benefits of Implementation】 - Streamlining of inspection processes - Improvement in product quality - Prevention of defective products from being released

In the medical device industry, evaluating the airtightness of joints is crucial to ensure product safety and reliability. Particularly in medical devices that are implanted in the body or in devices that handle pharmaceutical liquids, leaks at the joints can lead to serious issues. Our Fukuda Pinhole (pseudo-defect/reference test piece) is useful for standard setting and validity assessment in joint leakage testing. By using it as a positive control (defective sample), more accurate evaluations can be achieved. 【Application Scenarios】 - Evaluation of the airtightness of joints in medical devices - Leakage testing of pharmaceutical containers - Assessment of packaging integrity in accordance with JP18 【Benefits of Implementation】 - Reduced risk of joint leakage - Improved product quality - Assurance of compliance with standards

In the food industry, it is important to minimize the risk of foreign matter contamination to ensure product safety. There is a possibility that foreign substances can enter through small gaps in packaging containers, which can lead to health hazards for consumers. Fukuda pinholes serve as pseudo-defects to evaluate leaks in packaging containers and reduce the risk of foreign matter contamination. By using them as positive controls, they also assist in standard setting and validation assessments. 【Usage Scenarios】 - Leak testing of food packaging containers - Quality evaluation of packaging materials - Reduction of foreign matter contamination risks 【Effects of Implementation】 - Prevention of complaints and recalls due to foreign matter contamination - Improvement in product quality and reliability - Streamlining of manufacturing processes

In the pharmaceutical industry, complete sealing of containers is essential for maintaining the quality of pharmaceuticals. Particularly in container inspections for vials and eye drop containers, high precision is required to detect even the smallest leaks. Inadequate containers can lead to degradation or contamination of pharmaceuticals, potentially compromising the safety and reliability of the products. Fukuda Pinholes (pseudo-defects/reference test pieces) can be utilized as positive controls (defective product samples) for standard setting and validation in pressure change leak testing and liquid immersion testing. They contribute to the evaluation of packaging integrity in accordance with JP18, the setting of "maximum allowable leak limits," and tests for the intrusion of water vapor, oxygen, and microorganisms, as well as quantification from qualitative testing methods (current leak standards converted to pore sizes). [Usage Scenarios] - Container inspections for vials, syringes, and eye drop containers - Leak testing for PTP packaging - Evaluation of packaging integrity [Effects of Implementation] - Improved quality control through accurate leak testing - Increased efficiency in standard setting and validation - Assurance of product safety and reliability