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In the shipbuilding industry, particularly in the processing of large structures, errors in NC data can lead to damage to machine tools and rework due to processing defects, resulting in significant losses. VERICUT supports the simulation of 'G-code NC programs' for CNC machines, multi-tasking machines, multi-spindle lathes, 5-axis machining centers, and more, faithfully reproducing in detail the internal operations such as macro programs, system variables, macro variables, ATC operations, and pallet changes during machine movements. This allows for safe use while protecting machine tools and equipment from unforeseen accidents. By detecting and preventing inefficient movements, alarm stops, and issues that could damage jigs or tools or cause machine crashes from the stage of creating NC programs, it is possible to safeguard NC machine tools from troubles and achieve stable process planning. 【Usage Scenarios】 * NC processing of large structures * Processing of complex-shaped parts * Use of multi-axis machining machines 【Benefits of Implementation】 * Reduced risk of damage to machine tools * Decreased rework due to processing defects * Stabilization of process planning
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In the precision machinery industry, fine processing requires high accuracy and quality. Processing defects can lead to decreased product performance and worsened yield, resulting in increased costs. VERICUT detects errors at the NC program stage, preventing risks such as machine crashes and tool breakage. This enables stable process planning and high-quality machining. 【Usage Scenarios】 * Manufacturing of fine processing components * Machining of parts requiring high precision * Machining of complex shapes 【Benefits of Implementation】 * Reduction of processing defects * Prevention of tool and machine damage * Stabilization and efficiency of processes
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In the semiconductor manufacturing industry, improving the efficiency of manufacturing processes and yield is a critical challenge. Errors in NC machine tool programming can lead to defective products and loss of manufacturing time, which are factors that decrease yield. VERICUT contributes to improving yield by detecting and preventing errors at the NC program stage. 【Usage Scenarios】 - Verification of NC programs - Simulation of machine tools - Early detection of machining errors 【Benefits of Implementation】 - Reduction of defective products - Shortening of processing time - Stabilization of processes
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In the machine tool industry, there is a demand for reducing processing time and minimizing defects. Particularly in cases where complex-shaped parts or high-precision machining is required, errors in NC programs can lead to significant losses. VERICUT detects errors at the NC program stage, preventing machine crashes and tool breakage. This enables improved processing efficiency and stable process planning. 【Usage Scenarios】 * Machining with CNC machines, multi-tasking machines, multi-axis lathes, 5-axis machining centers, etc. * Verification of NC programs in conjunction with Mastercam * Simulation using APT/CL data from CAM 【Benefits of Implementation】 * Reduction in processing time * Decrease in defective products * Protection of machine tools * Stabilization of process planning
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In the medical device industry, the accuracy of the manufacturing process is essential to ensure product safety and reliability. Particularly for medical devices that require complex shapes and precise machining, even a slight error in the NC program can affect product quality and patient safety. VERICUT establishes a safe manufacturing process by detecting machining issues in advance through NC program simulation. 【Usage Scenarios】 - NC data verification for medical device components - Safety confirmation through machining simulation - Reduction of crash risks in machine tools 【Benefits of Implementation】 - Improved safety in medical device manufacturing - Reduction of defective products and cost savings - Realization of stable process planning
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In the mold industry, the accuracy of NC data is essential for the stable production of high-precision products. Especially for molds that require complex shapes and fine machining, errors in NC data can significantly impact product quality. VERICUT supports the simulation of 'G-code NC programs' for CNC machines, composite machining centers, multi-tasking lathes, 5-axis machining centers, and more, accurately reproducing in-machine operations such as macro programs, system variables, macro variables, ATC operations, and pallet changes in detail. This allows for safe use of machine tools while protecting them from unforeseen accidents. Additionally, from the stage of creating NC programs, it can detect and prevent inefficient operations, alarm stops, and the potential for damage to jigs, tools, and machine tools. This helps protect NC machine tools from troubles and enables stable process planning. 【Usage Scenarios】 - Design and manufacturing processes of molds - Creation and verification of NC programs - Simulation of machine tools 【Benefits of Implementation】 - Reduction of machining defects due to NC data errors - Cost reduction through optimization of machining time - Improvement of machine tool utilization rates - Prevention of damage to tools and workpieces
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In the automotive industry, there is a demand for the efficient manufacturing of high-quality parts. Particularly for parts with complex shapes or those requiring high precision, optimizing NC programs is crucial. Deficiencies in NC programs can lead to machining defects, tool damage, and machine downtime, resulting in decreased productivity. VERICUT performs verification and optimization of NC programs to prevent these issues before they occur. 【Usage Scenarios】 - Creation of NC programs during the machining of automotive parts - Machining with 5-axis machines and multi-tasking machines - Verification of NC programs during the prototype stage 【Benefits of Implementation】 - Reduction of machining time - Extension of tool life - Decrease in defective products - Improvement in machine utilization rate
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In the aerospace industry, the safety and reliability of components are the top priorities. Particularly in the manufacturing of aircraft parts, even a slight error in the NC program can lead to serious accidents. VERICUT prevents risks such as machine crashes and tool breakage through the simulation of G-code NC programs, ensuring safe machining. 【Usage Scenarios】 * Manufacturing of aircraft components * Machining of complex-shaped parts * Processes requiring high precision machining 【Benefits of Implementation】 * Reduction of machining defects * Shortening of process time * Extension of tool and machine lifespan
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"VERICUT" is software that can rapidly simulate machining based on the actual operation of machine tools from NC programs.
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In the machine tool industry, the accuracy of NC data affects processing quality and safety. It is especially important to prevent damage to expensive machine tools and rework due to processing defects. A small mistake in NC data can lead to collisions during processing, resulting in significant losses such as machine failures. NCVIEW Neo accurately and quickly simulates NC data, detecting any issues, allowing for improvements to NC data before actual machining. It eliminates mistakes in NC data and avoids obstacles during machining. It is a user-friendly, low-cost domestic simulation software that is easier to use on-site than high-end simulation software. 【Usage Scenarios】 - Simulation of various processes such as 3-axis, lathes, 5-axis, and complex machining - Detection of interference during tool changes, workpiece interference, fixture interference, and structural interference - Comparison inspection of workpieces and product models after cutting 【Benefits of Implementation】 - Reduced risk of processing defects and machine damage through pre-processing NC data verification - Reduction in time and costs associated with NC data corrections - Improved safety in the machining environment
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In the precision machinery industry, even a slight mistake in NC data can greatly affect product quality. Particularly, since high-precision processing is required, the accuracy of NC data is crucial. If there are deficiencies in the NC data, it can lead to processing defects or machine damage, potentially resulting in increased costs. "NCVIEW Neo" accurately simulates NC data, preventing these issues before they occur. It features a user-friendly interface for on-site use and allows for low-cost implementation. 【Usage Scenarios】 * Prototyping of precision parts * Processing of complex shapes * High-precision mold manufacturing * Small-batch production of various types 【Benefits of Implementation】 * Reduction of processing defects * Decrease in machine downtime * Cost reduction * Improvement in quality
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A small mistake in NC data can cause collisions during machining, leading to damage to expensive machine tools... "NCVIEW Neo" accurately and quickly simulates NC data on a computer as if performing a dry run, detecting all issues and allowing for improvements to the NC data before it is run on actual machines. It eliminates mistakes in NC data and avoids obstacles during machining. It is a user-friendly and low-cost domestic simulation software that is easier to use than high-end simulation software.
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In the toy industry, high-precision prototype creation is required. In particular, the reproducibility of complex shapes and details affects the quality of the product. Traditional jig creation not only takes time and costs but also presents challenges such as dust during processing and strain on cutting tools due to the use of plaster and epoxy putty. Paraffin jigs can be easily created by melting and pouring them into the workpiece, significantly reducing costs. [Usage Scenarios] - Prototype creation for toys - Shaping of complex forms - When detail reproduction is necessary [Effects of Implementation] - Reduction in jig creation costs - Reduced strain on machines and cutting tools - Shorter delivery times
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"Creating jigs requires know-how and costs, and is labor-intensive..." "When using gypsum with inverted jigs, dust can be generated during processing, leading to machine failures..." "With epoxy putty, the burden on the cutting tools is significant, and removal takes time..." Various issues arise in jig creation... With paraffin jigs, you can easily create inverted jigs by simply melting them with heat and pouring them into the workpiece, significantly reducing the costs involved in creation. Additionally, compared to gypsum and epoxy putty, they also place less burden on machines and cutting tools.
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● The CAD/CAM and machines we introduced are not being utilized effectively... ● We are considering the introduction of CAD/CAM... ● We can't find time for training new employees... ● Is there a more efficient way to use them... ● I don't know how to use them because I bought them online... Do you have any of these concerns? System Create's school offers a practical training program led by instructors with real-world experience, aiming for comprehensive content and immediate effectiveness. Our users, as well as customers who purchased from other companies, are welcome to participate.
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We mainly conduct precision inspections, adjustments, machine operation guidance, and repairs for machines such as machining centers, NC lathes, and engraving machines that we handle. In addition to the above, we also perform partial layout changes and machine relocations, as well as all tasks related to machine tools, including computer network settings, LAN wiring, and operation explanations for the machines. For anything related to machine tools, please contact our company first.
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●I already have CAD/CAM software, but I'm currently too busy to find the time to use it... ●I want to effectively utilize the new features of the software to improve work efficiency... ●I don't have time to train new employees on how to use the software... If you are facing such issues, why not take advantage of our CAD/CAM support services? We offer workshops and individual training sessions for each software, as well as aftercare support following the training. Please feel free to contact us first.
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Our company offers factory relocation support services provided by experienced technical staff in response to customer requests related to factory relocations, layout changes, and the movement of machinery and equipment. Focusing mainly on the machine tools we handle, such as machining centers, lathes, and engraving machines, we carry out all tasks related to factory relocation, including finding a new location, setting up and leveling equipment, arranging electrical work, preparing air-related systems, and configuring computer networks and LAN wiring. If you have any inquiries regarding factory relocations or the movement and installation of machine tools, please feel free to contact us.
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