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This document is a series that proposes solutions to various challenges faced by production sites, focusing on the theme of "improving operational efficiency," from identifying issues to finding solutions. In Vol. 4-1, we will introduce the identification of "human-related challenges" at the site, which many "visualization" systems struggle with, under the theme of improving operational efficiency. [Document Overview] Many factors contributing to issues in the production and manufacturing process, such as variations in production performance, alarm occurrences, and reduced yield, are attributed to "human elements." To identify these human-related challenges, it is necessary to analyze the issues from multiple angles by utilizing more information, not just the operational status of machines, such as "running" or "stopping." This document introduces a "visualization" system that can obtain a wide range of information from equipment. It explains what kind of information can be acquired, along with specific examples of how this information can be utilized. Additionally, it discusses the system for centrally managing information in a site where equipment manufacturers and models are mixed, which is one of the challenges of visualization systems. *You can download the document using the button below.
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The "Signal Mail" is a system that notifies you via email on your smartphone or PC about the signal lights of machine tools. [Features] ■ Reduces downtime with real-time operational status notifications [Immediate Notification of Machine Stops] You will receive a notification when the machine stops. By allowing operators to grasp the machine's status in real-time, it enables smooth preparation for the next process and improves operational efficiency. [Notification of Alarm Occurrences] You will receive a notification when an alarm occurs, allowing you to quickly head to the site and reduce the time it takes to restore the machine.
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This is a 3D printing service that allows you to easily complete everything from obtaining a quote to placing an order online. You can upload your STL data to a dedicated system and place your order after receiving a quote. ■ Quote within 1 hour We will provide a quote within 1 hour of your request, allowing you to quickly check the price you are interested in. *Quotes are provided during our business hours. ■ Shipping within as little as 2 days Your printed items will be shipped from our company within as little as 2 days after we receive your payment. *The payment date is included. ■ Support removal included Support removal, which is necessary after printing, is a time-consuming process. This service delivers your printed items with support processing completed, so there is no additional work required on your part, and you can use the items immediately upon arrival. ■ Simple quote request by just choosing color and quantity After uploading your design data, you can easily complete your quote request by simply selecting the color and quantity of materials. We offer three colors of resin: gray, white, and clear.
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This document is a series that proposes solutions to various challenges faced in production sites, from identifying issues to finding solutions. In the "3D Data Utilization Edition," we introduce various solutions to manufacturing challenges through the use of 3D data. This document focuses on the theme of "prototyping using modeling machines," explaining the applications of prototypes created with modeling machines and introducing entry-level models that can be easily operated. [Document Overview] Modeling machines are gaining attention as a solution to the challenges of "dimensional accuracy" and "types of materials" associated with 3D printers. On the other hand, many people may feel that the hurdles for introducing and operating modeling machines are higher compared to 3D printers, based on the following images: - Knowledge and know-how of CAD/CAM are required - There are many processes involved, making it cumbersome This document explains the advantages of prototyping using modeling machines and their applications, as well as introducing modeling tools that anyone can easily operate. *You can download the document using the button below.
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This document is a series that proposes solutions to various challenges faced in production sites, from identifying issues to finding resolutions. In the "3D Data Utilization Edition," we will introduce various solutions to manufacturing challenges through the use of 3D data. This document focuses on the theme of "deformation in metal 3D printing," explaining the mechanisms behind deformation in printed objects and methods for alleviating it. [Document Overview] Metal 3D printers, capable of creating complex shapes that cannot be produced by other processing methods, are seeing active technological development not only in Western countries but also within Japan. However, an inevitable challenge that arises with metal 3D printed objects is "deformation," which cannot be avoided due to the nature of the process. To achieve accurate printing as per the design, it is essential to understand the causes of deformation and to implement appropriate measures throughout the entire printing process. This document serves as the first installment in introducing solutions to the "deformation" challenge, explaining the mechanisms behind deformation and effective methods for its resolution. *You can download the document using the button below.*
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This document is a series that proposes solutions to various challenges faced by production sites, focusing on the theme of "improving operational efficiency," from identifying issues to finding solutions. In Volume 4, we will introduce the use of "visualization" and its challenges, with a focus on improving operational efficiency. [Document Overview] "Visualization" of equipment operating status is gaining attention as an effective means to improve operational efficiency and productivity. Among the many systems available for acquiring operational information, a widely adopted system utilizes signals to signal towers. This allows for tracking operational performance such as during operation, downtime, and alarm status. To effectively utilize this operational information, it is important not only to understand the current situation but also to identify appropriate challenges. Therefore, this document organizes the factors contributing to the decline in operational efficiency and productivity into two elements. We will discuss what aspects should be improved in various operational statuses, such as during operation and downtime. Additionally, we will explain the challenges faced by the current "visualization" systems in improving these aspects. *You can download the document using the button below.
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In the context of a demand for short delivery times and a variety of products, the importance of "improving operational efficiency" is increasing. This document is a series that proposes various challenges faced by production sites, from identifying issues to solutions, with the theme of "improving operational efficiency." In Vol. 1, we will introduce "how to identify challenges." [Document Overview] ■ What is the actual operational efficiency of your company? To improve challenges, it is necessary to understand the current situation. The first step in making improvements to enhance operational efficiency is to grasp the operational status of equipment. This document introduces methods for discovering challenges through "visualization" using IoT. [Contents] - Benefits of IoT - Information obtained through "visualization" - Four examples of how to use (view) the information *You can download the document using the button below.
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This document is a series that proposes solutions for various challenges faced in production sites, from identifying issues to finding solutions. In the "3D Data Utilization Edition," we will introduce various solutions to manufacturing challenges through the use of 3D data. In Vol. 6, we will focus on "Shortening the Development Cycle" and discuss improvements in the prototyping process using 3D modeling tools. [Document Overview] The internalization of the prototyping process is making significant progress alongside the trend of shortening product development cycles, such as reducing the number of prototypes through the use of CAD and CAE analysis. However, in prototyping with widely used 3D printers, we often hear about challenges such as: - Inability to evaluate with desired materials - Dissatisfaction with precision - Excessive costs for maintaining equipment To address these challenges, an increasing number of people are considering the use of "modeling machines." This document introduces the features of "3D modeling tools" that achieve cost reduction and shorten the development process. It explains the scenarios in which the two tools, 3D printers and modeling machines, excel and struggle. *You can download the document using the button below.
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Amphyon is a metal fabrication data verification system developed to solve the challenges of metal fabrication machines. It simulates the factor of deformation that occurs in all metal fabrications, known as "residual stress," allowing for the detection of deformation amounts and fabrication errors in advance. This significantly reduces the number of trial and error instances that were traditionally experiment-driven, thereby lowering material costs and machine operating costs. Furthermore, by combining it with a pre-deformation module, it enables the correction of STL files with anticipated deformation amounts. This achieves near-net-shape manufacturing, reducing post-processing labor after fabrication. [Features] ■ Compatible with all metal fabrications Calibration results from small test workpieces are reflected, allowing for analysis results tailored to the usage environment. ■ Modular configuration that can be selected according to improvement needs It adopts a modular format that allows you to choose functions to implement based on current improvement needs, eliminating unnecessary costs. ■ Improve the metal fabrication process in three easy steps Even with a full modular configuration, it can be completed in three steps: placement → support → pre-deformation. No knowledge of complex finite element analysis is required. *For details, please request a catalog or view the PDF data from the download button below.
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This document is a series that proposes solutions to various challenges faced in production sites, from identifying issues to finding resolutions. In the "3D Data Utilization Edition," we will introduce various solutions to manufacturing challenges through the use of 3D data. In Vol. 4-1, we will focus on the theme of "reducing post-processing time" and introduce a printing method that can reduce the human costs associated with 3D printing. [Document Overview] The largest human cost during 3D printer operation is the time involved in finishing work. A significant portion of this finishing work consists of "removing supports." Therefore, introducing a device that makes support removal easy is key to reducing human costs. By alleviating the workload for operators and shortening the time previously spent on post-processing, productivity can be improved, allowing for rapid prototyping and repeated evaluation and testing in a short period. This document will further explain how differences in printing methods can lead to reductions in human costs, including mechanisms for printing without support materials and an introduction to implementation concepts. *You can download the document using the button below.
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This document is a series that proposes solutions to various challenges faced in production sites, from identifying issues to finding resolutions. In the "Productivity Improvement Edition," we offer solutions aimed at enhancing productivity by streamlining various manufacturing processes and reducing man-hours and costs. In Vol.1-1-1, we will discuss methods for improving operations using a three-dimensional measuring machine for in-flight measurements. [Document Overview] The costs incurred in the inspection process include the following: ■ Human costs associated with skill acquisition With advancements in machine tools, workpieces have become more complex, increasing the difficulty of inspections. The cost of "training" personnel to acquire measurement skills has become a challenge. ■ Implementation costs and environmental setup costs As measuring machines become CNC-compatible and automated, even complex workpieces can be measured "by anyone, accurately, and easily." However, for large workpieces, various costs, including installation space and temperature-controlled environments, accompany the expenses. This document introduces methods for improving such challenges. In particular, it explains the features and operational methods of "arm-type three-dimensional measuring machines" that can be utilized in large-scale machining processes. *You can download the document using the button below.
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In the context of increasing demands for short delivery times and a wide variety of products, the importance of "improving operational efficiency" is growing. This document is a series that proposes various solutions to the challenges faced by production sites, focusing on the theme of "improving operational efficiency," from identifying issues to finding solutions. In Vol. 3, we will introduce methods to streamline tool setup. [Document Overview] As efforts to accommodate small lot sizes and a wide variety of products, as well as automation and labor-saving measures, progress, the need to reduce setup time is increasing. This document focuses on two challenges related to tool setup among the three necessary setup tasks before processing, and presents solutions utilizing IoT. ★ A seminar will be held in Osaka ★ We also provide information about a seminar that will convey the benefits of the solution (IoT system) introduced this time in more detail. In the seminar, we will elaborate on applications that contribute to productivity improvement and operational efficiency, in addition to the examples presented in this document. *You can download the document using the button below.
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This document is a series that proposes solutions to various challenges faced in production sites, from identifying issues to finding solutions. In the "Utilization of 3D Data" edition, we will introduce various solutions to manufacturing challenges through the use of 3D data. In Vol. 5, we will focus on "Topology Optimization and Product Evaluation Methods," presenting non-destructive testing utilizing 3D data. [Document Overview] With the advent of metal 3D printers and the development of manufacturing technologies, there have been various changes in design methods. Among these, design utilizing topology optimization has recently gained attention. It significantly contributes to reducing manufacturing costs and improving performance through substantial weight reduction and integration of parts. However, the shapes derived by software are often complex, posing challenges for evaluation using traditional methods. This document will introduce two essential points necessary for evaluating products that use new design and manufacturing methods, as well as the optimal inspection methods. *You can download the document using the button below.*
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This document is a series that proposes solutions to various challenges faced in production sites, from identifying issues to finding resolutions. In the "3D Data Utilization Edition," we will introduce various solutions to manufacturing challenges through the use of 3D data. This document focuses on the theme of "human costs of 3D printers," presenting the operational challenges of 3D printers and their solutions. [Document Overview] Low-cost entry-level 3D printers have emerged in the market and are widely adopted in design and development settings. However, as one repeatedly prototypes with a 3D printer, the post-processing tasks, such as removing support material, can become cumbersome. In this document, we will explain the challenges that become apparent during operation, such as those mentioned above, based on the characteristics of different 3D printing methods. *You can download the document using the button below.*
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This document is a series that proposes solutions to various challenges faced in production sites, from identifying issues to finding resolutions. The "Human Resource Development Edition" presents various solutions to the challenges of human resource development in industries and companies involved in manufacturing. In Vol. 1-1, we will introduce a human resource development service that can address the challenge of "not having enough time for training." [Document Overview] In the previous issue, we discussed the challenge of "understanding the importance and necessity of developing people, but being unable to allocate time for training due to regular work demands." To solve this issue faced by many manufacturing companies, this document introduces System Create's human resource development services. We conduct training sessions to help customers learn how to operate software and production equipment, aimed at supporting those involved in manufacturing. - It allows you to grasp the "status of basic skill acquisition," which is essential for efficient training. - Curriculums can be created according to the concerns and requests of customers. We will introduce the key points of our recommended services and case studies. *You can download the document using the button below.*
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The inspeXio SMX-225CT FPD HR is a micro-focus X-ray CT scanning system. [Features] ■ Easy CT Scanning Set the workpiece → Set the shooting position → Click the start button; you can start shooting immediately in these three steps. The shooting position can be smoothly set on the computer while viewing the camera image. It is equipped with an "automatic CT" function that allows you to set shooting conditions simply by selecting material/resolution/contrast, eliminating the need for specialized technicians. ■ Consideration for Safety No radiation control room is required. Additionally, it is equipped with mechanisms that ensure safety for both the workpiece and personnel. ■ Compatible with Various Workpieces With the installation of a large detector and improvements to the X-ray generation device, it can accommodate a wide range of workpieces from low to high-density materials. - [Option] Metal Artifact Reduction Software It enables internal observation of workpieces made of dissimilar materials, such as metal and resin, which were previously difficult to capture. - Significantly Reduced Data Display Time Equipped with the ultra-fast computing system HPCinspeXio ver.2, it can display shooting data in as fast as 5 to 10 seconds. For more details, please request a catalog or view the PDF data from the download button below.
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In the context of the demand for short delivery times and the ability to handle a variety of products, the importance of "improving operational efficiency" is increasing. This document is a series that proposes various challenges faced by production sites, from identifying issues to solutions, with the theme of "improving operational efficiency." In Vol. 1, we will introduce "how to identify challenges." [Document Overview] ■ What is the actual operational efficiency of your company? To improve challenges, it is necessary to understand the current situation. The first step in making improvements to enhance operational efficiency is to grasp the operational status of equipment. This document introduces methods for discovering challenges through "visualization" using IoT. [Contents] - Benefits of IoT - Information obtained through "visualization" - Four examples of how to use (view) the information *You can download the document using the button below.
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CT scanners that allow for simultaneous observation of a product's surface and interior without damaging the product can be utilized across a wide range of industries and departments. This document introduces examples of inspection and utilization of data obtained from CT scanners, primarily through images. [Contents] - Internal quality inspection (voids) of cast products - Internal observation of electronic circuit boards - Reverse engineering (CAD data creation) including internal shapes *You can download the document using the button below. *Our company offers CT scanning outsourcing services. Please contact us for more details.
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This document introduces the potential applications of 3D data creation/editing from DICOM data obtained using medical CT scanners, focusing on images. [Contents] - Creation of CAD data for dental models - 3D modeling of tree-like structures - Extraction of 3D data for important parts *You can download the document using the button below. *Our company offers 3D data creation (modeling) and 3D printing agency services. Please contact us for more details.
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You can see the benefits realized by Aisin AW Co., Ltd. through the introduction of Facteye, which addressed three challenges in the process of acquiring equipment operation data for productivity improvement. [Challenges solved by Facteye] 1. Labor input challenge Loss of human resources and time in entering management data recorded by line personnel into the database. 2. Searchability challenge Databases for line operation status and equipment operation status are in separate states. 3. Data accuracy challenge Since the records are made by "people," there is a possibility of omissions and errors.
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Amid the demand for short delivery times and a wide variety of products, the importance of "improving operational efficiency" is increasing. This document is a series that proposes various solutions to the challenges faced by production sites, focusing on the theme of "improving operational efficiency," from identifying issues to finding solutions. In Vol. 2, we will introduce the causes and solutions for "decreased operational efficiency due to program creation." [Document Overview] The division of labor between program creation and machine operation is effective in addressing the decrease in operational efficiency caused by manual and interactive program creation. By utilizing CAD/CAM to create programs in advance, various benefits can be gained in addition to improving operational efficiency. However, there are various challenges to starting the operation of CAD/CAM. This document will focus on solutions to the challenges of "human resource development" and "program creation time." *You can download the document using the button below.
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[Features] ■ Simply input the numerical values from the drawing By entering the gear specifications into "GEAR+", the drawing is automatically completed. You can start creating processing data immediately. ■ Easy setting of tooth thickness In addition to supporting the transfer coefficient, you can set the tooth thickness from the overpin dimension, the overlapping tooth thickness, and the front arc tooth thickness. *For more details, please refer to the PDF data available via the download button below.
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With the expansion of design and development based on 3D data, the need for "3D data compatibility" is also increasing in production sites. This document is a series that proposes various solutions to the challenges faced by production sites, focusing on the theme of "3D data compatibility," from identifying issues to finding solutions. In Vol. 1, we will introduce solutions to challenges related to the costs of introducing and operating 3D CAD/CAM. [Document Overview] We will explain the characteristics of software by price range, as well as the cost distribution and timing that differ by licensing format. - Initial costs at the time of introduction - Annual running costs - Running costs when used in conjunction with 3D CAD - Costs when introducing multiple licenses We will introduce the most suitable licensing formats and operational methods for customers who are struggling with these issues. *You can download the document using the button below.
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This is a technical guide that helps improve the print quality of the popular 3D printer Form 3 series and reduce the time required for finishing processes. To make the most of the created models, it is important to print them at the quality expected in the design. By understanding how the Form 3 series prints and making adjustments to the print settings, you can create high-quality models and reduce the time spent on finishing processes. [Features of the document] ■ Easy to practice with screenshots Tips for support design are explained alongside PreForm screenshots. You can set up by comparing the actual screen with this document. ■ Compatible with various model shapes In addition to tips for support design, we also introduce the printing mechanism of the Form 3 series. By understanding "why support is needed in this area?", you can accommodate various models. ★ A print design guide (appendix) that also explains key points during model design is included. For more details, please request a catalog or view the PDF data from the download button below.
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This document summarizes the physical properties of a wide range of resins that can be used with Formlabs' stereolithography 3D printers, the 'Form2 / Form3'. The Form2/Form3 is attractive for its compatibility with various resins, including "Tough," which is ABS-like and highly tough, "High Temp," which is heat-resistant, and "Castable," suitable for lost-wax casting, as well as "Draft," which is specialized for fast printing. This document outlines the physical properties of each resin that can be used with the Form2 and Form3, as well as their chemical compatibility with various liquids. By confirming properties such as strength and toughness to select the appropriate resin, it becomes possible to create models suitable for specific applications. [Features of the Document] ■ Physical Properties Listed It includes physical property values such as tensile modulus and flexural strength before and after post-curing. This information can help in selecting resins with the necessary characteristics for the intended use of the model. ■ Chemical Compatibility Listed It includes changes in weight when immersed in liquids such as water and mineral oil. You can verify resins suitable for the model's usage environment. *Please view the PDF data from the download button below.
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In the current market environment, where evaluations of quality are stringent, inspection processes in manufacturing have become indispensable. This document is a series that proposes various solutions to the challenges faced in production sites, focusing on the theme of "improving productivity," from identifying issues to finding solutions. In Vol. 1, we will introduce the benefits of incorporating quality inspections into each stage of the production process. [Overview] In the current situation where evaluations of quality are strict, it is necessary not only to establish a final inspection at the end of the production process but also to incorporate inspections at each stage. While increasing inspection work hours may seem to lead to a decrease in productivity, understanding the purpose of inspections and finding ways to minimize work hours can actually enhance productivity. This document will present the necessity and purpose of inspections, as well as the benefits of creating a system that incorporates inspection processes. [Contents] - The method of "process analysis" - Evaluation of quality inspections in the market - The necessity and purpose of inspections - Creating a system for incorporating inspection processes
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This document is a series that proposes solutions to various challenges faced in production sites, from identifying issues to finding resolutions. In the "3D Data Compatibility Edition," we introduce solutions related to the introduction and operation of 3D CAD/CAM, which are increasingly necessary in production environments, along with the expansion of design and development based on 3D data. In Vol. 2, we will address the balance between the functions and costs of 3D CAD/CAM. [Document Overview] As a result of prioritizing cost, the benefits of implementation cannot be realized due to a lack of functionality... Although high-end software has been introduced, many of its features are not utilized in our processing, leading to excessive investment... Balancing cost and functionality is an unavoidable challenge when making capital investments. To maximize cost-effectiveness, it is essential to choose a 3D CAD/CAM that has features aligned with your processing needs. In particular, in parts processing, the enhancement of features in low-end software has made it easier to balance cost and functionality. This document will explain the required features for parts processing from two perspectives: "data acceptance system" and "functionality in processing." *You can download the document using the button below.
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"BobCAD-CAM WIRE EDM" is the wire electrical discharge machining module of the low-cost, feature-rich 3D CAD/CAM "BobCAD-CAM." It supports not only 2D data but also the reading of 3D data, allowing for program creation from a wide range of data. It is equipped with various functions necessary for wire processing, including parts machining. With simple operations, detailed settings can be made, enabling even CAD/CAM beginners to create programs as desired. Processing for various 2-axis machining as well as for upper and lower irregular shapes is also easy. Program verification is possible with the 3D simulation function. It can be operated at a low cost due to a license format that does not require maintenance fees. Customers can upgrade only when necessary. The license price is also low.
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This document is a series that proposes solutions to various challenges faced in production sites, from identifying issues to finding resolutions. In the "Productivity Improvement Edition," we offer solutions aimed at enhancing productivity by streamlining various manufacturing processes and reducing man-hours and costs. In Vol. 1-1, we will address the challenges of incorporating inspection processes into machining operations. [Document Overview] The most well-known inspection method after machining is "on-machine measurement." Since it allows for measurement without removing the workpiece from the machine, it can reduce the man-hours associated with transportation and setup. The typical method is the probe type, but some may have concerns such as: - Is it difficult to achieve the required precision for inspection? - Are there workpieces that cannot be inspected at all? However, on-machine measurement is not limited to probe types. By understanding the various methods and characteristics of on-machine measurement, you can choose a method that suits your company's situation. In this document, we will introduce two methods and their features of on-machine measurement. *You can download the document using the button below.
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"PointShape Inspector" is software for 3D scan inspection. It allows you to load scan data and CAD data to measure dimensions and angles on the data, as well as to check deviations between the design model and the physical model. [Features] ■ Capable of evaluating freeform surfaces It can handle complex shapes that are difficult to evaluate with conventional measuring devices. By comparing with CAD data, deviations that are hard to recognize visually can be confirmed visually. ■ Simplified inspection process with templates The inspection process can be recorded as a template. By pre-recording the procedures for inspections that are performed repeatedly, it enables effective use of time and allows anyone to conduct inspections following the correct procedures. ■ Easy sharing of inspection results Inspection reports can be output with one click, making sharing smooth. ★ There is also a package that includes this product and the compact tabletop-sized 3D scanner "iPointShape." You can check the details from the external link below. * For more details, please request a catalog or view the PDF data from the download button below.
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This document is a series that proposes solutions to various challenges faced in production sites, from identifying issues to finding resolutions. The "Human Resource Development Edition" presents various solutions to the challenges of human resource development in industries and companies involved in manufacturing. This document introduces the challenges companies face and the solutions related to the theme of "developing manufacturing talent." [Document Overview] Due to work style reforms, it has become essential to generate profits "more efficiently in a shorter time." In this context, developing human resources is indispensable for achieving results, but for those in charge of training, balancing "work and instruction" can be a significant burden. This document explains the advantages and disadvantages of two educational methods, OJT (On-the-Job Training) and Off-JT (Off-the-Job Training), as well as key points for establishing a more effective "human resource development system." *You can download the document using the button below.
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This is the troubleshooting manual for the popular 3D printer 'Form2'. "We often receive feedback from customers using the Form2 that the error messages are difficult to understand in English!" To address the concerns of such customers, we have prepared the 'Form2 Troubleshooting Guide'! This document has been compiled by certified technicians trained at Formlabs, summarizing common issues in an easy-to-understand manner. Please also use it when contacting support. [Features of the Document] ■ Quick understanding of solutions with flowcharts A flowchart is included on the opening page. By simply answering YES/NO, you can diagnose the cause of the error and the corresponding solution, allowing for quick access to the desired page. ■ Actual error content and causes presented in Japanese Examples of actual possible errors and their causes are clearly summarized in Japanese. ■ Easy-to-understand solutions with photo explanations All solutions are explained with accompanying photos, making it easier to visualize the steps to take. For more details, please request a catalog or view the PDF data from the download button below.
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○Contents○ ■ Kabuku Inc. Customizing Honda's ultra-compact electric vehicle Aiming for the forefront of manufacturing with 3D printers and a unique digital manufacturing platform ■ Jinan Inc. What is a flexible and speedy design process for truly innovative products in a short period of time? ■ Takara Tomy Co., Ltd. Development of educational toys that combine safety and exterior design, made possible by Fusion360's CAM features, bringing cutting and processing closer to home ■ Xenoma Inc. Taking wearables a step further with Fusion360 ■ Noguchi Automobile Co., Ltd. Fully utilizing the long-desired 3D CAD for special vehicle design in a short period of time ■ Photosys Inc. A smart lock designed entirely with Fusion360 that realizes safety management for the next generation of offices and residences ■ Oaks Co., Ltd. Fusion360 is utilized to realize the commitment to innovative kitchen tools that seemed non-existent ■ GENKEI LLC With "everything you need" for the product development process, manufacturing is entering a new phase centered around Fusion360
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"BobCAD-CAM LATHE" is the lathe machining module of the low-cost, feature-rich 3DCADCAM "BobCAD-CAM." It includes a variety of machining patterns necessary for 3DCAD, 3D simulation, and turning operations, providing efficient program creation and safe programming through interference checks, which are difficult to achieve with manual programming. It can be operated at a low cost due to a license format that does not require maintenance fees. Customers can upgrade only when necessary. The license price is also low.
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In the precision machinery industry, fine processing requires high accuracy and efficiency. The complexity of program creation and the length of machine downtime can lead to a decrease in productivity. MazaCAM allows for easy program creation even for beginners through interactive programming. Additionally, since programs can be created on a PC, it reduces machine downtime and improves productivity. 【Usage Scenarios】 - Prototyping of fine processing parts - Machining of complex shapes - Reusing existing programs 【Benefits of Implementation】 - Reduction in program creation time - Improvement in machine operating rates - Compatibility with various machine programs
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In the machine tool industry, there is a constant demand for improved productivity and cost reduction. Particularly in the case of small-batch production and the processing of complex shapes, the efficiency of program creation is crucial. Manual programming and trial-and-error on control devices reduce machine operating time and lead to decreased productivity. MazaCAM allows even beginners to easily create programs through interactive programming, thereby reducing machine downtime. By creating programs while the machine is in operation, work efficiency can be enhanced. 【Usage Scenarios】 * Utilization in various machine tools such as NC lathes and machining centers * Reduction of setup time through the reuse and editing of existing programs * Rapid response to design changes by creating programs from CAD/CAM data 【Benefits of Implementation】 * Reduction in program creation time * Improvement in machine operating rates * Strengthened capability to handle small-batch production of various types
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"MazaCAM" is a system that allows for the creation and conversion of programs interactively on a PC. Those who have previously created programs manually or interactively on control devices can easily improve their program operations. 【Easy for Anyone with Interactive Interface】 With the interactive system, even beginners can easily create programs. Additionally, the interface similar to Mazatrol allows those who have been using Mazatrol to leverage their experience in program creation. 【Create Programs Without Stopping the Machine】 Mazatrol programs, which could only be created on control devices until now, can now be created on a PC. This reduces the machine downtime that occurred during interactive operations. The G-code output also supports machine tools other than Mazak. 【Fully Utilize Machines and Existing Programs in the Factory】 You can convert previously created Mazatrol programs for use on various generations of Mazatrol. Conversion to G-code is also possible. Furthermore, with the program editing function, partial shape modifications can be completed in a short time. This maximizes the use of machines and programs in the factory, achieving improved productivity.
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This is a technical outsourcing service utilizing CT scanners, 3D scanners, and 3D printers. We provide a comprehensive range of services including data conversion from physical objects, inspection and analysis based on acquired data, and modeling output. We support various challenges such as "wanting to test effectiveness before equipment installation" and "having work that cannot be handled by our own equipment in terms of content or quantity" with a wide range of equipment and technical know-how. [CT Scan Service] Using industrial CT scanners, we can acquire shape data including internal structures and perform non-destructive testing. It is possible to create 3D data and conduct various analyses using the acquired data. [3D Scan Service] We own 10 3D scanners and acquire three-dimensional data using models suited to the target object and application, considering factors such as accuracy, size, and material. We also support reverse engineering and various inspections based on the acquired data. On-site scanning at customer locations is also possible. [3D Print Service] We propose suitable combinations from a rich array of equipment and materials, enabling modeling tailored to size and application.
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The "NAZCA CAM Mill" series is an affordable CAD/CAM for machining and milling that allows you to choose the software configuration based on the processing content. You can select configurations for CAD, 2D processing, 2.5D processing (with optional projection calculations), and hole processing. *CAD functions are included in each processing module. [Features] ■ NAZCA5 CAD Standard equipped with 2D CAD functions. You can efficiently create drawings by snapping to endpoints, midpoints, and the centers of circles. It is also possible to create a single-stroke drawing by clicking on the necessary parts to delete the unnecessary ones. ■ Shorten the time for creating processing programs Chamfering can be easily set up with just condition input. ■ Easily create 3D shapes (2.5D) You can easily create various 3D shapes using 2D drawings such as cross-sections and top views. It is possible to add R/C surfaces during the processing instructions for 3D shapes. ■ Easy processing setup even with mixed hole counts and diameters In addition to selection from shapes, you can perform bulk selection by specifying seat diameters, drawing colors, and line types. You can assign processes manually or automatically to the selected holes. *Please view the PDF data from the download button below.
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In-house parts processing requires high productivity and precise machining accuracy, which are essential for achieving both quality improvement and cost reduction. Particularly in low-volume production and prototype development, flexibility and high reliability are demanded. The T-VS series has been designed to meet these needs. 【Usage Scenarios】 - Mass production processing of in-house parts - Production of prototypes - Mold processing - Jig processing 【Benefits of Implementation】 - Increased productivity through reduced processing time - Quality improvement through high-precision machining - Capability to handle a wide variety of parts - Cost reduction
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In the energy industry, high precision and reliability are required in turbine manufacturing and other areas. Advanced technology and stable performance machine tools are essential for machining parts that influence the efficiency and durability of turbines. The T-VS series contributes to improving product quality by precisely machining the complex shapes of turbine components, thanks to its high rigidity design and wide machining range. It can also be introduced at a low cost, enabling the production of high-quality turbine parts while keeping the budget in check. 【Usage Scenarios】 - Turbine blades - Rotor disks - Casings 【Benefits of Introduction】 - Improved product quality through high-precision machining - Cost reduction through low-cost introduction - Adaptability to a variety of parts due to a wide machining range
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In the mold industry, high-precision processing that affects product quality is required. In particular, the accuracy of dimensions and the smoothness of surfaces are important, as even slight errors can impact product performance. The T-VS series achieves high-precision processing of molds through its rigid structure and high-precision spindle. 【Usage Scenarios】 - Mold manufacturing - Precision parts processing - Prototyping 【Benefits of Implementation】 - Improved product quality through high-precision processing - Increased productivity due to reduced processing time - Cost reduction through low-cost implementation
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In the precision machining of the medical device industry, high accuracy and reliability are required. Even in prototypes, products related to human safety demand micron-level precision. Machining errors and surface roughness can compromise the functionality and safety of the products. The T-VS series addresses these challenges through its highly rigid structure and precise control. 【Application Scenarios】 - Prototyping of surgical instruments - Prototyping of medical components 【Benefits of Implementation】 - Improved product quality through high-precision machining - Stable machining due to high rigidity - Ability to meet diverse needs through a wide range of machining capabilities
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The TAIKAN T-VS series has exceeded a cumulative shipment of 110,000 units. It is a vertical machining center that balances production efficiency and machining accuracy while keeping installation costs low. [Features] ■ Wide machining range that achieves high productivity The maximum machining area is X1650×Y850×Z850 (mm), and the maximum load capacity is 1,600 kg (for the T-V1685S model). We offer a lineup of 8 types that can be selected according to the installation environment and machining content. Please refer to the detailed information/catalog for the specifications of each model. ■ Low-cost introduction Due to its low price, you can keep costs down even when including various options. You can challenge machining methods that you may have given up on due to budget constraints, such as integrated machining of large parts with large machines, efficiency through simultaneous 4-axis machining, and quality improvement through center through-coolant. ■ High rigidity for reliable machining It features a direct-coupled spindle that reduces noise and vibration, compatible with BT402 face constraints. Additionally, it is equipped with many mechanisms that achieve high rigidity, such as roller-type LM guides on all axes. *You can download the PDF catalog from the button below.
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The "DNM Series" is a reliable and trusted machining center with approximately 11,000 units installed worldwide. [Features] ■ Wide machining range for high productivity The maximum machining area is X2,160×Y762×Z650 (mm), and the maximum load capacity is 1,800 kg (for the DNM750II L model). We offer a lineup of five models that can be selected according to installation environment and machining requirements. Please refer to the detailed information/catalog for specifications of each model. ■ Low-cost introduction Due to its low price, you can keep costs down even when including various options. You can also challenge machining methods that you may have given up on due to budget constraints, such as integrated machining of large parts with large machines, efficiency through simultaneous 4-axis machining, and quality improvement with center through coolant. ■ High rigidity for safe machining Equipped with a direct-coupled spindle that reduces noise and vibration, compatible with BT402 face constraints. Additionally, it features many mechanisms that achieve high rigidity, such as roller-type LM guides on all axes. *You can download the PDF catalog from the button below.
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