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In the current market environment, where evaluations of quality are stringent, inspection processes in manufacturing have become indispensable. This document is a series that proposes various solutions to the challenges faced in production sites, focusing on the theme of "improving productivity," from identifying issues to finding solutions. In Vol. 1, we will introduce the benefits of incorporating quality inspections into each stage of the production process. [Overview] In the current situation where evaluations of quality are strict, it is necessary not only to establish a final inspection at the end of the production process but also to incorporate inspections at each stage. While increasing inspection work hours may seem to lead to a decrease in productivity, understanding the purpose of inspections and finding ways to minimize work hours can actually enhance productivity. This document will present the necessity and purpose of inspections, as well as the benefits of creating a system that incorporates inspection processes. [Contents] - The method of "process analysis" - Evaluation of quality inspections in the market - The necessity and purpose of inspections - Creating a system for incorporating inspection processes
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This document is a series that proposes solutions to various challenges faced in production sites, from identifying issues to finding resolutions. In the "3D Data Compatibility Edition," we introduce solutions related to the introduction and operation of 3D CAD/CAM, which are increasingly necessary in production environments, along with the expansion of design and development based on 3D data. In Vol. 2, we will address the balance between the functions and costs of 3D CAD/CAM. [Document Overview] As a result of prioritizing cost, the benefits of implementation cannot be realized due to a lack of functionality... Although high-end software has been introduced, many of its features are not utilized in our processing, leading to excessive investment... Balancing cost and functionality is an unavoidable challenge when making capital investments. To maximize cost-effectiveness, it is essential to choose a 3D CAD/CAM that has features aligned with your processing needs. In particular, in parts processing, the enhancement of features in low-end software has made it easier to balance cost and functionality. This document will explain the required features for parts processing from two perspectives: "data acceptance system" and "functionality in processing." *You can download the document using the button below.
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"BobCAD-CAM WIRE EDM" is the wire electrical discharge machining module of the low-cost, feature-rich 3D CAD/CAM "BobCAD-CAM." It supports not only 2D data but also the reading of 3D data, allowing for program creation from a wide range of data. It is equipped with various functions necessary for wire processing, including parts machining. With simple operations, detailed settings can be made, enabling even CAD/CAM beginners to create programs as desired. Processing for various 2-axis machining as well as for upper and lower irregular shapes is also easy. Program verification is possible with the 3D simulation function. It can be operated at a low cost due to a license format that does not require maintenance fees. Customers can upgrade only when necessary. The license price is also low.
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This document is a series that proposes solutions to various challenges faced in production sites, from identifying issues to finding resolutions. In the "Productivity Improvement Edition," we offer solutions aimed at enhancing productivity by streamlining various manufacturing processes and reducing man-hours and costs. In Vol. 1-1, we will address the challenges of incorporating inspection processes into machining operations. [Document Overview] The most well-known inspection method after machining is "on-machine measurement." Since it allows for measurement without removing the workpiece from the machine, it can reduce the man-hours associated with transportation and setup. The typical method is the probe type, but some may have concerns such as: - Is it difficult to achieve the required precision for inspection? - Are there workpieces that cannot be inspected at all? However, on-machine measurement is not limited to probe types. By understanding the various methods and characteristics of on-machine measurement, you can choose a method that suits your company's situation. In this document, we will introduce two methods and their features of on-machine measurement. *You can download the document using the button below.
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"PointShape Inspector" is software for 3D scan inspection. It allows you to load scan data and CAD data to measure dimensions and angles on the data, as well as to check deviations between the design model and the physical model. [Features] ■ Capable of evaluating freeform surfaces It can handle complex shapes that are difficult to evaluate with conventional measuring devices. By comparing with CAD data, deviations that are hard to recognize visually can be confirmed visually. ■ Simplified inspection process with templates The inspection process can be recorded as a template. By pre-recording the procedures for inspections that are performed repeatedly, it enables effective use of time and allows anyone to conduct inspections following the correct procedures. ■ Easy sharing of inspection results Inspection reports can be output with one click, making sharing smooth. ★ There is also a package that includes this product and the compact tabletop-sized 3D scanner "iPointShape." You can check the details from the external link below. * For more details, please request a catalog or view the PDF data from the download button below.
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This document is a series that proposes solutions to various challenges faced in production sites, from identifying issues to finding resolutions. The "Human Resource Development Edition" presents various solutions to the challenges of human resource development in industries and companies involved in manufacturing. This document introduces the challenges companies face and the solutions related to the theme of "developing manufacturing talent." [Document Overview] Due to work style reforms, it has become essential to generate profits "more efficiently in a shorter time." In this context, developing human resources is indispensable for achieving results, but for those in charge of training, balancing "work and instruction" can be a significant burden. This document explains the advantages and disadvantages of two educational methods, OJT (On-the-Job Training) and Off-JT (Off-the-Job Training), as well as key points for establishing a more effective "human resource development system." *You can download the document using the button below.
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This is the troubleshooting manual for the popular 3D printer 'Form2'. "We often receive feedback from customers using the Form2 that the error messages are difficult to understand in English!" To address the concerns of such customers, we have prepared the 'Form2 Troubleshooting Guide'! This document has been compiled by certified technicians trained at Formlabs, summarizing common issues in an easy-to-understand manner. Please also use it when contacting support. [Features of the Document] ■ Quick understanding of solutions with flowcharts A flowchart is included on the opening page. By simply answering YES/NO, you can diagnose the cause of the error and the corresponding solution, allowing for quick access to the desired page. ■ Actual error content and causes presented in Japanese Examples of actual possible errors and their causes are clearly summarized in Japanese. ■ Easy-to-understand solutions with photo explanations All solutions are explained with accompanying photos, making it easier to visualize the steps to take. For more details, please request a catalog or view the PDF data from the download button below.
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○Contents○ ■ Kabuku Inc. Customizing Honda's ultra-compact electric vehicle Aiming for the forefront of manufacturing with 3D printers and a unique digital manufacturing platform ■ Jinan Inc. What is a flexible and speedy design process for truly innovative products in a short period of time? ■ Takara Tomy Co., Ltd. Development of educational toys that combine safety and exterior design, made possible by Fusion360's CAM features, bringing cutting and processing closer to home ■ Xenoma Inc. Taking wearables a step further with Fusion360 ■ Noguchi Automobile Co., Ltd. Fully utilizing the long-desired 3D CAD for special vehicle design in a short period of time ■ Photosys Inc. A smart lock designed entirely with Fusion360 that realizes safety management for the next generation of offices and residences ■ Oaks Co., Ltd. Fusion360 is utilized to realize the commitment to innovative kitchen tools that seemed non-existent ■ GENKEI LLC With "everything you need" for the product development process, manufacturing is entering a new phase centered around Fusion360
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"BobCAD-CAM LATHE" is the lathe machining module of the low-cost, feature-rich 3DCADCAM "BobCAD-CAM." It includes a variety of machining patterns necessary for 3DCAD, 3D simulation, and turning operations, providing efficient program creation and safe programming through interference checks, which are difficult to achieve with manual programming. It can be operated at a low cost due to a license format that does not require maintenance fees. Customers can upgrade only when necessary. The license price is also low.
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In the precision machinery industry, fine processing requires high accuracy and efficiency. The complexity of program creation and the length of machine downtime can lead to a decrease in productivity. MazaCAM allows for easy program creation even for beginners through interactive programming. Additionally, since programs can be created on a PC, it reduces machine downtime and improves productivity. 【Usage Scenarios】 - Prototyping of fine processing parts - Machining of complex shapes - Reusing existing programs 【Benefits of Implementation】 - Reduction in program creation time - Improvement in machine operating rates - Compatibility with various machine programs
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In the machine tool industry, there is a constant demand for improved productivity and cost reduction. Particularly in the case of small-batch production and the processing of complex shapes, the efficiency of program creation is crucial. Manual programming and trial-and-error on control devices reduce machine operating time and lead to decreased productivity. MazaCAM allows even beginners to easily create programs through interactive programming, thereby reducing machine downtime. By creating programs while the machine is in operation, work efficiency can be enhanced. 【Usage Scenarios】 * Utilization in various machine tools such as NC lathes and machining centers * Reduction of setup time through the reuse and editing of existing programs * Rapid response to design changes by creating programs from CAD/CAM data 【Benefits of Implementation】 * Reduction in program creation time * Improvement in machine operating rates * Strengthened capability to handle small-batch production of various types
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"MazaCAM" is a system that allows for the creation and conversion of programs interactively on a PC. Those who have previously created programs manually or interactively on control devices can easily improve their program operations. 【Easy for Anyone with Interactive Interface】 With the interactive system, even beginners can easily create programs. Additionally, the interface similar to Mazatrol allows those who have been using Mazatrol to leverage their experience in program creation. 【Create Programs Without Stopping the Machine】 Mazatrol programs, which could only be created on control devices until now, can now be created on a PC. This reduces the machine downtime that occurred during interactive operations. The G-code output also supports machine tools other than Mazak. 【Fully Utilize Machines and Existing Programs in the Factory】 You can convert previously created Mazatrol programs for use on various generations of Mazatrol. Conversion to G-code is also possible. Furthermore, with the program editing function, partial shape modifications can be completed in a short time. This maximizes the use of machines and programs in the factory, achieving improved productivity.
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This is a technical outsourcing service utilizing CT scanners, 3D scanners, and 3D printers. We provide a comprehensive range of services including data conversion from physical objects, inspection and analysis based on acquired data, and modeling output. We support various challenges such as "wanting to test effectiveness before equipment installation" and "having work that cannot be handled by our own equipment in terms of content or quantity" with a wide range of equipment and technical know-how. [CT Scan Service] Using industrial CT scanners, we can acquire shape data including internal structures and perform non-destructive testing. It is possible to create 3D data and conduct various analyses using the acquired data. [3D Scan Service] We own 10 3D scanners and acquire three-dimensional data using models suited to the target object and application, considering factors such as accuracy, size, and material. We also support reverse engineering and various inspections based on the acquired data. On-site scanning at customer locations is also possible. [3D Print Service] We propose suitable combinations from a rich array of equipment and materials, enabling modeling tailored to size and application.
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The "NAZCA CAM Mill" series is an affordable CAD/CAM for machining and milling that allows you to choose the software configuration based on the processing content. You can select configurations for CAD, 2D processing, 2.5D processing (with optional projection calculations), and hole processing. *CAD functions are included in each processing module. [Features] ■ NAZCA5 CAD Standard equipped with 2D CAD functions. You can efficiently create drawings by snapping to endpoints, midpoints, and the centers of circles. It is also possible to create a single-stroke drawing by clicking on the necessary parts to delete the unnecessary ones. ■ Shorten the time for creating processing programs Chamfering can be easily set up with just condition input. ■ Easily create 3D shapes (2.5D) You can easily create various 3D shapes using 2D drawings such as cross-sections and top views. It is possible to add R/C surfaces during the processing instructions for 3D shapes. ■ Easy processing setup even with mixed hole counts and diameters In addition to selection from shapes, you can perform bulk selection by specifying seat diameters, drawing colors, and line types. You can assign processes manually or automatically to the selected holes. *Please view the PDF data from the download button below.
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In-house parts processing requires high productivity and precise machining accuracy, which are essential for achieving both quality improvement and cost reduction. Particularly in low-volume production and prototype development, flexibility and high reliability are demanded. The T-VS series has been designed to meet these needs. 【Usage Scenarios】 - Mass production processing of in-house parts - Production of prototypes - Mold processing - Jig processing 【Benefits of Implementation】 - Increased productivity through reduced processing time - Quality improvement through high-precision machining - Capability to handle a wide variety of parts - Cost reduction
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In the energy industry, high precision and reliability are required in turbine manufacturing and other areas. Advanced technology and stable performance machine tools are essential for machining parts that influence the efficiency and durability of turbines. The T-VS series contributes to improving product quality by precisely machining the complex shapes of turbine components, thanks to its high rigidity design and wide machining range. It can also be introduced at a low cost, enabling the production of high-quality turbine parts while keeping the budget in check. 【Usage Scenarios】 - Turbine blades - Rotor disks - Casings 【Benefits of Introduction】 - Improved product quality through high-precision machining - Cost reduction through low-cost introduction - Adaptability to a variety of parts due to a wide machining range
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In the mold industry, high-precision processing that affects product quality is required. In particular, the accuracy of dimensions and the smoothness of surfaces are important, as even slight errors can impact product performance. The T-VS series achieves high-precision processing of molds through its rigid structure and high-precision spindle. 【Usage Scenarios】 - Mold manufacturing - Precision parts processing - Prototyping 【Benefits of Implementation】 - Improved product quality through high-precision processing - Increased productivity due to reduced processing time - Cost reduction through low-cost implementation
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In the precision machining of the medical device industry, high accuracy and reliability are required. Even in prototypes, products related to human safety demand micron-level precision. Machining errors and surface roughness can compromise the functionality and safety of the products. The T-VS series addresses these challenges through its highly rigid structure and precise control. 【Application Scenarios】 - Prototyping of surgical instruments - Prototyping of medical components 【Benefits of Implementation】 - Improved product quality through high-precision machining - Stable machining due to high rigidity - Ability to meet diverse needs through a wide range of machining capabilities
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The TAIKAN T-VS series has exceeded a cumulative shipment of 110,000 units. It is a vertical machining center that balances production efficiency and machining accuracy while keeping installation costs low. [Features] ■ Wide machining range that achieves high productivity The maximum machining area is X1650×Y850×Z850 (mm), and the maximum load capacity is 1,600 kg (for the T-V1685S model). We offer a lineup of 8 types that can be selected according to the installation environment and machining content. Please refer to the detailed information/catalog for the specifications of each model. ■ Low-cost introduction Due to its low price, you can keep costs down even when including various options. You can challenge machining methods that you may have given up on due to budget constraints, such as integrated machining of large parts with large machines, efficiency through simultaneous 4-axis machining, and quality improvement through center through-coolant. ■ High rigidity for reliable machining It features a direct-coupled spindle that reduces noise and vibration, compatible with BT402 face constraints. Additionally, it is equipped with many mechanisms that achieve high rigidity, such as roller-type LM guides on all axes. *You can download the PDF catalog from the button below.
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The "DNM Series" is a reliable and trusted machining center with approximately 11,000 units installed worldwide. [Features] ■ Wide machining range for high productivity The maximum machining area is X2,160×Y762×Z650 (mm), and the maximum load capacity is 1,800 kg (for the DNM750II L model). We offer a lineup of five models that can be selected according to installation environment and machining requirements. Please refer to the detailed information/catalog for specifications of each model. ■ Low-cost introduction Due to its low price, you can keep costs down even when including various options. You can also challenge machining methods that you may have given up on due to budget constraints, such as integrated machining of large parts with large machines, efficiency through simultaneous 4-axis machining, and quality improvement with center through coolant. ■ High rigidity for safe machining Equipped with a direct-coupled spindle that reduces noise and vibration, compatible with BT402 face constraints. Additionally, it features many mechanisms that achieve high rigidity, such as roller-type LM guides on all axes. *You can download the PDF catalog from the button below.
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【Processing School in Progress!】 The "MDX-50" is a 3D milling machine that allows for design, prototyping, additional processing, and in-house jig manufacturing, all on a desktop. It accommodates various resin materials and can perform milling with the same material as the final product. [Features] ■ Balances a large processing area with ease of installation Achieves a large processing range with a compact body size. Operates on a 100V power supply, requiring no additional equipment, making it easy to install. ■ Reduces processing time Equipped with an automatic tool changer (ATC) as standard, allowing for automatic tool exchange without interruption from roughing to finishing. ■ Supports automatic double-sided processing Using an optional rotary axis unit reduces setup time for double-sided processing. ■ Easy processing setup with included software The interactive CAM software "SRP-Player" is included as standard. Even beginners can easily set up processing by simply answering questions. A simplified processing software "ClickMILL," which allows for drilling, surfacing, chamfering, and pocket milling without using 3D CAD, is also included as standard.
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In educational institutions, there is a demand for diverse teaching materials to nurture students' creativity and help them acquire practical skills in manufacturing. In particular, three-dimensional teaching materials made from materials such as wood and acrylic, as well as the processing of complex-shaped parts, are important for deepening students' understanding. However, manual processing is time-consuming and labor-intensive, making it difficult to produce high-precision items. The tabletop CNC router 'AM4036' enables cutting of various materials with its wide processing range of 440×360mm and high-speed spindle. This supports the efficiency of teaching material production in educational settings and fosters students' creativity. 【Usage Scenarios】 * Creation of three-dimensional teaching materials from wood and acrylic sheets * Enhancement of teaching materials' added value through engraving and design processing * Production of jigs and models 【Effects of Implementation】 * Reduction in teaching material production time * Improvement in students' creativity and technical skills * Enhanced learning outcomes through diverse teaching material production
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The "AM4036" is a tabletop CNC router with a compact body size and a wide processing range. It can perform various tasks such as cutting out panels, producing multiple small parts, engraving, and creating jigs, equipped with the essential functions needed for on-site use. [Features] ■ Wide Processing Range It has a wide processing area of 440×360mm, capable of handling large workpieces as well as cutting out from sheets and processing small parts. ■ High-Speed Spindle The 2.2kW spindle supports a rotation speed of 6,000 to 24,000 min⁻¹. With inverter control, the optimal rotation speed can be set numerically according to the material and tool, allowing for processing while maintaining a constant rotation. ■ Space-Saving Machine Configuration The control box is housed at the back of the unit, and it uses a handheld controller. Machine operation allows for direct G-code transmission from USB to the controller, enabling operation without a PC, thus saving space outside the main unit and making it easier to introduce in limited environments. *You can download the PDF catalog from the button below.
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The "Mill-key PRO" is a CNC milling machine capable of various machining operations with a maximum spindle speed of 60,000 RPM and a wide processing range. ■ Extensive Size Options We offer a wide lineup from desktop sizes to large models that can accommodate sheets up to 1000×500 in size. [Table Sizes] - 30: 790×390mm - 60: 1,000×700mm - 60L: 1,610×700mm - 60 ATC: 1,080×700mm - 60L ATC: 1,690×700mm ■ Reduced Processing Time with ATC Models We provide models equipped with automatic tool changers that can hold up to 6 tools as standard. Machining can be completed from roughing to finishing without stopping. ■ Various Options to Support Different Machining Needs - Coolant Specification: Improves surface finish and accuracy - Dust Collection Specification: Reduces chip scattering - Vacuum Table: Ideal for routing processing of sheet materials - High Column Z-axis: Accommodates machining of thick workpieces - Half Cover/Full Cover: Measures for chip scattering and safety - Spindle: Selectable RPM for different machining applications - Tool Length Measurement Device: Reduces time for tool length correction *You can download the PDF catalog from the button below.
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In the automotive industry’s prototyping stage, a quick response to design changes and the ability to process diverse shapes are required. In particular, the quality and delivery time of prototype parts are crucial factors that influence the success or failure of product development. BobCAD-CAM supports a wide range of machining from 2-axis to 5-axis and allows for pre-processing verification through 3D simulation. This reduces rework in prototyping and enables the production of high-quality parts in a short time. 【Usage Scenarios】 - Prototyping of automotive parts - Mold manufacturing - Jig manufacturing 【Benefits of Implementation】 - Shortened prototyping period - Cost reduction - Production of high-quality parts
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In educational institutions, practical learning using 3D CAD/CAM systems is required. In particular, for students to understand actual manufacturing processes and acquire skills, it is important to have a system that is user-friendly and capable of handling diverse machining tasks. Being low-cost is also crucial for lowering the barriers to implementation. 【Usage Scenarios】 - CAD/CAM education in technical high schools and engineering departments of universities - Acquisition of 3D modeling and machining techniques - Use as teaching materials for practical training 【Effects of Implementation】 - Establishment of a CAD/CAM environment at low cost - Acquisition of practical machining skills - Expansion of learning opportunities through the ability to handle diverse machining tasks
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In the machining industry, the introduction of CAD/CAM systems is essential for the efficient use of NC machine tools. Especially in cases where complex-shaped parts need to be machined or multi-axis machining is required, without an appropriate CAD/CAM system, machining time will increase and costs will rise. BobCAD-CAM supports a wide range of machining from 2-axis to simultaneous 5-axis, achieving high-quality machining results while reducing machining and programming time. It can be introduced at a low cost and comes standard with 3D simulation, contributing to the efficiency of NC machining. 【Usage Scenarios】 - Machining of metal and resin parts using NC machine tools - Manufacturing of complex-shaped parts through 2-axis to 5-axis machining - Reduction of machining time in prototype and small lot production 【Benefits of Introduction】 - Cost reduction through shortened machining time - Quality improvement through high-quality machining - Verification before machining using 3D simulation - Low-cost system introduction
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In the field of mold design, there is a demand for shorter design periods and high-precision machining. Particularly in the design of complex-shaped molds, the performance of CAD/CAM systems becomes crucial. BobCAD-CAM, while being low-cost, comes standard with 3D CAD and 3D simulation, providing total support from design to machining. This allows designers to achieve high-quality mold designs in a shorter time. 【Usage Scenarios】 - Mold design - Creation of machining data from 3D models - Reduction of machining time 【Effects of Implementation】 - Shortened design period - Improved machining accuracy - Cost reduction
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"BobCAD-CAM" is an affordable CAD/CAM solution that meets a wide range of needs. It comes standard with 3D CAD and 3D simulation. With its comprehensive features, it achieves high-quality machining results while reducing machining and programming times. [Features] ■ Low Cost Operates at a low price with a permanent license format that requires no maintenance fees. ■ Wide Range of Machining Supports cutting processes from 2-axis to simultaneous 5-axis machining, lathe machining, and complex machining. ■ High-Quality Finishing - Reduces tool load in finishing processes with leftover machining. - Allows the addition of contour lines and scanning line pitches at any location. - Customizable machining paths for scallops. ■ Reduced Machining Time - High-speed rough machining. - Reduces air cuts through stock shape editing. ■ Quick Tool Path Creation - Automatic classification of hole shapes and batch process creation. - Creates contours from cross-sections of 3D models. - Edge extraction to projection in one command. - Saves machining settings for application to other models. ■ Easy Drawing - Easily edits from 2D to 3D shapes. - Features interactive drawing tools for beginners. ■ 3D Simulation Allows for pre-processing verification, such as interference between tools and holders. Displays machining time as well. *You can download the PDF catalog using the button below.
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"Mastercam" is a mid-range 3D CAD/CAM software with top-class installation records that meets various machining needs such as milling, turning, multi-tasking turning, and wire EDM. It supports a wide range of industries and machining processes including molds, prototypes, and part machining. [Features] ■ Start various machining processes with minimal investment You can select only the software necessary for machining, allowing for a waste-free implementation. Even if your operational needs change later, you can build the system according to the situation by adding options or upgrading. [Product Lineup] - 2-axis/2.5-axis machining: Mill - 3-axis machining: Mill3D - Multi-axis machining: Multi-Axis (optional) - Turning: Lathe - Combined machining: Lathe&Mill (combination) - Multi-turret/spindle combined machining: Mill TURN - Wire EDM: Wire - Engraving and relief machining: Art - Woodworking: Router ■ Operate with peace of mind We provide a system that allows you to operate with confidence, including technical support, regular training, and post creation. *For details, please refer to the PDF data available via the download button below.
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"Fusion360" is software that integrates the processes from design to mechanism verification and machining. It allows for the connection and sharing of all processes necessary for product development and machining on a cloud-based platform. It is equipped with CAD functions that can be utilized for various applications such as industrial design and design, CAM functions that enable various machining approaches with 2 to 3 axes, and CAE functions to assist in appropriate design.
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"Geomagic Control X" is a measurement software. It excels in various inspection processes, from quick measurements of desired dimensions on-site to the automation of inspection flows with multiple inspection items set. It reads 3D scan data, inspects multiple items, and creates reports. [Features] ■ Efficient inspections realized The inspection process is maintained based on history, allowing anyone to efficiently confirm and modify content or conduct repeated inspections. ■ Comparison of multiple inspection results By comparing inspection results from different settings or between fitting parts, you can identify causes before problems arise and take countermeasures. ■ Flexible report creation You can create reports while selecting images from any viewpoint or checking designs. Additionally, with the 3D dimension and annotation management features, you can finely configure what to display. ■ High compatibility for input It is capable of reading from a variety of scanners and probing measurement tools. *For more details, please request a catalog or view the PDF data from the download button below.
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Geomagic Design X is a reverse engineering software that allows 3D modeling from 3D scan data. It reads point cloud data and mesh data to create CAD data. The created data can be used to check deviations from the original scan data, design freeform surfaces, and output to other CAD software. [Features] ■ Easy Design and Modification Feature-based 3D modeling makes design and modification easy. ■ Accurate Modeling Modeling can be done while checking deviations between scan data and CAD data using color mapping. ■ Efficient Design of Freeform Surfaces Modeling of freeform surfaces, which typically requires a lot of time, can be efficiently accomplished through solid extrusion that matches the mesh surface and surface creation in specified areas. ■ High Compatibility for Input and Output Input from various scanners and output to other CAD software is also possible. *For more details, please request a catalog or view the PDF data from the download button below.
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[Features] ■ Equipment that accommodates a wide range of applications We possess various 3D printers using different fabrication methods such as thermal melting, light curing, inkjet, and powder sintering. We can create with approximately 10 types of materials, including high heat-resistant, transparent, soft, and nylon, in various sizes. We cater to various needs such as shape verification, fitting confirmation, and testing purposes. Additionally, we have started fabricating with metal 3D printers. ■ Appropriate proposals tailored to applications Considering the characteristics of the machinery, materials, and the customer's intended use, we propose suitable combinations of equipment and materials. For larger models that exceed the printing range of the equipment, we can suggest segmented fabrication or hollowing out based on shape and cost, tailored to the customer's requests. *You can download the PDF catalog from the button below.
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We offer CT scan services using the Shimadzu Corporation's micro-focus X-ray CT system "inspeXio SMX-225CT FPD HR." We provide data that can be utilized by various customers for product development, quality control, and more. [Features] ■ Internal observation of insert molded and assembled products We accommodate the observation of mixed materials such as resin and metal in insert molded products, which were difficult to observe conventionally. This can be used for internal observation and identifying causes of defects. ■ Compatibility with various materials Our CT scanner, equipped with a high-sensitivity flat panel detector, supports a wide range of workpieces from electronic components to metals. ■ Inspection, measurement, and analysis Using the latest inspection and analysis software "VGStudio MAX" and "Geomagic ControlX," we provide data useful for defect improvement, such as confirming the position and size of voids, measuring wall thickness based on molding conditions, and comparing scan data with CAD data. ■ Reverse engineering We also offer the conversion of acquired data into design data (paper drawings, 2D/3D CAD data). This can be utilized for product development and jig creation using existing products.
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A service utilizing the latest 3D scanner owned by our company. We can create 3D CAD data from physical items such as molds and parts without CAD data, as well as clay and foam models. Additionally, it is possible to compare the 3D scan data with the CAD data used during the design phase.
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Facteye is a system that allows for easy collection of operational history from various equipment. Based on operational performance data, it enables a wide range of applications such as automatic report generation, operational analysis, and monitoring, making it a "visualization" system. 【Collection of Equipment Operational Performance】 It collects detailed operational performance data such as the operational status of each piece of equipment, various signals, alarm contents, and programs, allowing for the identification of various challenges on-site. 【Real-Time Monitoring of Operational Status】 You can monitor the operational status anytime using a smartphone or PC. Additionally, when an alarm occurs, an email notification is sent, enabling immediate response to any issues that arise. 【Direct Data Acquisition from Various CNCs】 By directly acquiring data from CNC control devices, it is possible to obtain detailed data on operational conditions, types of alarms, programs, and machine statuses. Analyzing this wide range of data allows for clearer identification of issues. 【Centralized Management Regardless of Equipment Manufacturer or Age】 It supports connections with CNCs from six domestic machine tool manufacturers. It also accommodates connections with devices like Patlite and relays, allowing for visualization even with older models that cannot directly acquire data from CNC control devices. This enables centralized management of all equipment within the factory.
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The laser processing machine "Cut-Key" is a model designed for engraving, equipped with a maximum output of 60W. ■ Versatile Expression By adjusting the laser output, it is capable of engraving characters as small as 2mm for kanji and 1mm for alphanumeric characters, as well as cutting acrylic sheets approximately 7mm thick. ■ Compact Body Despite its desktop-friendly size, it achieves a large processing area. ■ Controller Panel That Does Not Require Constant PC Connection Operations can be performed using the controller panel on the machine, eliminating the need for a PC for data transfer or machine operation. ■ Easy Processing Settings Simply load line data (dxf or ai) or image data (bmp) using the included software, and input values for the head movement speed, laser output, and laser scanning interval. ■ Simple Preparation for Processing Equipped with a red pointer for visual positioning. An optional electric lift table that can automatically focus is also available. *You can download the PDF catalog from the button below.
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In the electronics industry, enclosures are an important element that balances product protection and design. Acrylic material is often used for enclosures due to its ease of processing and design flexibility. High precision and efficient productivity are required in enclosure processing. The Cut-Key 900N supports the design, prototyping, and mass production of acrylic enclosures. 【Usage Scenarios】 * Prototyping of electronic device enclosures * Small-batch, diverse enclosure manufacturing * Name and logo engraving on enclosures 【Benefits of Implementation】 * Capable of cutting acrylic sheets up to 15mm thick * Wide processing area of 900×600mm, accommodating large enclosures * Simple operation contributes to reduced prototyping time and cost savings
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In educational institutions, the production of various teaching materials is required to foster students' creativity. In particular, teaching materials made from acrylic are highly effective in visual expression and capturing students' interest. The Cut-Key 900N is a laser processing machine specialized in acrylic cutting, offering a wide processing area of 900×600mm at a low price. It simplifies the production of acrylic teaching materials with easy operation. 【Usage Scenarios】 - Production of teaching materials in schools - Design and craft classes - Experiments in research institutions 【Benefits of Implementation】 - Stimulates students' creativity - Improves efficiency in material production - Enhances expressive ability in educational settings
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In the sign industry, materials such as acrylic are often cut with high precision to create highly designed signs. Particularly, the accuracy of the cutting machine is crucial for accurately expressing complex shapes and intricate designs. A cutting machine with low precision can lead to a decrease in the quality of the finished product and may compromise customer satisfaction. The Cut-Key 900N accommodates a wide processing range of 900×600mm and can handle acrylic sheets up to 15mm thick, achieving high-precision cutting. The included software allows for easy processing settings, making it adaptable to various designs. 【Usage Scenarios】 - Cutting letters and logos for acrylic signs - Creating highly designed signs - Processing parts for large signs 【Benefits of Implementation】 - High-quality sign production through high-precision cutting - Adaptability to diverse designs - Reduction in work time
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The laser processing machine "Cut-Key 900N" is a cutting model equipped with a maximum output of 130W. ■ Excellent Processing Capability With a wide processing area of 900×600mm, it can cut acrylic sheets up to 15mm thick. It can be utilized for productive processing of large-sized items such as fixtures and jigs, as well as for cutting multiple small parts. ■ Easy Processing Setup Simply load line data (dxf or ai) or image data (bmp) using the included software, and input the head movement speed and laser output values. ■ Easy Preparation for Processing Standard features include a red pointer for visual positioning and an electric lift table that automatically focuses, reducing preparation time for processing. *You can download the PDF catalog from the button below.
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In the signage industry, there is a high demand for aesthetically pleasing cut letters. However, producing cut letters by hand is time-consuming and labor-intensive, which can lead to increased costs. Additionally, there is a need for processing machines that can handle various materials. KATANA addresses these challenges by efficiently producing high-quality cut letters that accommodate a diverse range of materials. 【Usage Scenarios】 - Sign production using materials such as acrylic, aluminum composite panels, and PVC sheets - Store signs and displays - Event signage 【Benefits of Implementation】 - Reduced working time - Cost savings - High-quality finishes - Compatibility with various materials
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In the packaging industry, the prototyping stage requires adaptability to various shapes and materials. In particular, prototyping that balances product protection and design can be time-consuming and costly. 'Katana' is equipped to handle a variety of materials and comes standard with reciprocating cutters and scoring tools, making it capable of meeting diverse prototyping needs. It offers basic performance comparable to high-end products at a low price, contributing to the efficiency of packaging prototyping. 【Usage Scenarios】 - Prototyping of cardboard, plastic board, and other packaging materials - Verification of package design - Production of small quantities of diverse packages 【Benefits of Implementation】 - Reduction of prototyping time - Cost savings - Adaptability to various materials - Increased design freedom
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In the architectural design industry, the creation of accurate models based on design drawings and the production of prototypes for design consideration are required. Especially in the early stages of design, it is important to materialize ideas by experimenting with various materials. However, manual processing can be time-consuming and labor-intensive, potentially hindering an efficient design process. The domestic multi-cutting machine 'KATANA' accommodates various materials and comes standard with a reciprocating cutter and scoring tool, allowing for the rapid and accurate creation of architectural models and design prototypes. 【Usage Scenarios】 - Creation of architectural models - Production of prototypes for design consideration - Creation of interior design samples - Production of signs and displays 【Benefits of Implementation】 - Streamlining the design process - Compatibility with diverse materials - Creation of high-quality models and prototypes - Cost reduction
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