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We offer CT scan services using the Shimadzu Corporation's micro-focus X-ray CT system "inspeXio SMX-225CT FPD HR." We provide data that can be utilized by various customers for product development, quality control, and more. [Features] ■ Internal observation of insert molded and assembled products We accommodate the observation of mixed materials such as resin and metal in insert molded products, which were difficult to observe conventionally. This can be used for internal observation and identifying causes of defects. ■ Compatibility with various materials Our CT scanner, equipped with a high-sensitivity flat panel detector, supports a wide range of workpieces from electronic components to metals. ■ Inspection, measurement, and analysis Using the latest inspection and analysis software "VGStudio MAX" and "Geomagic ControlX," we provide data useful for defect improvement, such as confirming the position and size of voids, measuring wall thickness based on molding conditions, and comparing scan data with CAD data. ■ Reverse engineering We also offer the conversion of acquired data into design data (paper drawings, 2D/3D CAD data). This can be utilized for product development and jig creation using existing products.
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A service utilizing the latest 3D scanner owned by our company. We can create 3D CAD data from physical items such as molds and parts without CAD data, as well as clay and foam models. Additionally, it is possible to compare the 3D scan data with the CAD data used during the design phase.
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Facteye is a system that allows for easy collection of operational history from various equipment. Based on operational performance data, it enables a wide range of applications such as automatic report generation, operational analysis, and monitoring, making it a "visualization" system. 【Collection of Equipment Operational Performance】 It collects detailed operational performance data such as the operational status of each piece of equipment, various signals, alarm contents, and programs, allowing for the identification of various challenges on-site. 【Real-Time Monitoring of Operational Status】 You can monitor the operational status anytime using a smartphone or PC. Additionally, when an alarm occurs, an email notification is sent, enabling immediate response to any issues that arise. 【Direct Data Acquisition from Various CNCs】 By directly acquiring data from CNC control devices, it is possible to obtain detailed data on operational conditions, types of alarms, programs, and machine statuses. Analyzing this wide range of data allows for clearer identification of issues. 【Centralized Management Regardless of Equipment Manufacturer or Age】 It supports connections with CNCs from six domestic machine tool manufacturers. It also accommodates connections with devices like Patlite and relays, allowing for visualization even with older models that cannot directly acquire data from CNC control devices. This enables centralized management of all equipment within the factory.
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The laser processing machine "Cut-Key" is a model designed for engraving, equipped with a maximum output of 60W. ■ Versatile Expression By adjusting the laser output, it is capable of engraving characters as small as 2mm for kanji and 1mm for alphanumeric characters, as well as cutting acrylic sheets approximately 7mm thick. ■ Compact Body Despite its desktop-friendly size, it achieves a large processing area. ■ Controller Panel That Does Not Require Constant PC Connection Operations can be performed using the controller panel on the machine, eliminating the need for a PC for data transfer or machine operation. ■ Easy Processing Settings Simply load line data (dxf or ai) or image data (bmp) using the included software, and input values for the head movement speed, laser output, and laser scanning interval. ■ Simple Preparation for Processing Equipped with a red pointer for visual positioning. An optional electric lift table that can automatically focus is also available. *You can download the PDF catalog from the button below.
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In the electronics industry, enclosures are an important element that balances product protection and design. Acrylic material is often used for enclosures due to its ease of processing and design flexibility. High precision and efficient productivity are required in enclosure processing. The Cut-Key 900N supports the design, prototyping, and mass production of acrylic enclosures. 【Usage Scenarios】 * Prototyping of electronic device enclosures * Small-batch, diverse enclosure manufacturing * Name and logo engraving on enclosures 【Benefits of Implementation】 * Capable of cutting acrylic sheets up to 15mm thick * Wide processing area of 900×600mm, accommodating large enclosures * Simple operation contributes to reduced prototyping time and cost savings
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In educational institutions, the production of various teaching materials is required to foster students' creativity. In particular, teaching materials made from acrylic are highly effective in visual expression and capturing students' interest. The Cut-Key 900N is a laser processing machine specialized in acrylic cutting, offering a wide processing area of 900×600mm at a low price. It simplifies the production of acrylic teaching materials with easy operation. 【Usage Scenarios】 - Production of teaching materials in schools - Design and craft classes - Experiments in research institutions 【Benefits of Implementation】 - Stimulates students' creativity - Improves efficiency in material production - Enhances expressive ability in educational settings
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In the sign industry, materials such as acrylic are often cut with high precision to create highly designed signs. Particularly, the accuracy of the cutting machine is crucial for accurately expressing complex shapes and intricate designs. A cutting machine with low precision can lead to a decrease in the quality of the finished product and may compromise customer satisfaction. The Cut-Key 900N accommodates a wide processing range of 900×600mm and can handle acrylic sheets up to 15mm thick, achieving high-precision cutting. The included software allows for easy processing settings, making it adaptable to various designs. 【Usage Scenarios】 - Cutting letters and logos for acrylic signs - Creating highly designed signs - Processing parts for large signs 【Benefits of Implementation】 - High-quality sign production through high-precision cutting - Adaptability to diverse designs - Reduction in work time
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The laser processing machine "Cut-Key 900N" is a cutting model equipped with a maximum output of 130W. ■ Excellent Processing Capability With a wide processing area of 900×600mm, it can cut acrylic sheets up to 15mm thick. It can be utilized for productive processing of large-sized items such as fixtures and jigs, as well as for cutting multiple small parts. ■ Easy Processing Setup Simply load line data (dxf or ai) or image data (bmp) using the included software, and input the head movement speed and laser output values. ■ Easy Preparation for Processing Standard features include a red pointer for visual positioning and an electric lift table that automatically focuses, reducing preparation time for processing. *You can download the PDF catalog from the button below.
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In the signage industry, there is a high demand for aesthetically pleasing cut letters. However, producing cut letters by hand is time-consuming and labor-intensive, which can lead to increased costs. Additionally, there is a need for processing machines that can handle various materials. KATANA addresses these challenges by efficiently producing high-quality cut letters that accommodate a diverse range of materials. 【Usage Scenarios】 - Sign production using materials such as acrylic, aluminum composite panels, and PVC sheets - Store signs and displays - Event signage 【Benefits of Implementation】 - Reduced working time - Cost savings - High-quality finishes - Compatibility with various materials
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In the packaging industry, the prototyping stage requires adaptability to various shapes and materials. In particular, prototyping that balances product protection and design can be time-consuming and costly. 'Katana' is equipped to handle a variety of materials and comes standard with reciprocating cutters and scoring tools, making it capable of meeting diverse prototyping needs. It offers basic performance comparable to high-end products at a low price, contributing to the efficiency of packaging prototyping. 【Usage Scenarios】 - Prototyping of cardboard, plastic board, and other packaging materials - Verification of package design - Production of small quantities of diverse packages 【Benefits of Implementation】 - Reduction of prototyping time - Cost savings - Adaptability to various materials - Increased design freedom
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In the architectural design industry, the creation of accurate models based on design drawings and the production of prototypes for design consideration are required. Especially in the early stages of design, it is important to materialize ideas by experimenting with various materials. However, manual processing can be time-consuming and labor-intensive, potentially hindering an efficient design process. The domestic multi-cutting machine 'KATANA' accommodates various materials and comes standard with a reciprocating cutter and scoring tool, allowing for the rapid and accurate creation of architectural models and design prototypes. 【Usage Scenarios】 - Creation of architectural models - Production of prototypes for design consideration - Creation of interior design samples - Production of signs and displays 【Benefits of Implementation】 - Streamlining the design process - Compatibility with diverse materials - Creation of high-quality models and prototypes - Cost reduction
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"KATANA" is a low-cost multi-cutting machine made in Japan that supports various materials. It comes standard with a reciprocating cutter and scoring tool, equipped with basic performance that rivals high-end products. Additionally, we offer a wide range of options for customization to suit your specific needs, allowing you to expand its functionality to best fit your processing scenarios.
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In the precision parts manufacturing of the medical device industry, product quality and safety are the top priorities. Especially in the manufacturing of precision parts with complex shapes, optimizing mold design is essential to suppress the occurrence of defective products and reduce manufacturing costs. CAST-DESIGNER is equipped with CAD functions for gate system design and analysis capabilities, enabling quick adjustments of appropriate gate systems and processing conditions. It also includes GEO-DESIGNER, which allows for rapid initial stage analysis, facilitating design concepts that avoid defect risks. [Usage Scenarios] - Mold design for precision medical device parts - Reducing defect rates in the manufacturing of complex-shaped parts - Reducing manufacturing costs [Effects of Implementation] - Shortening the mold design period - Cost reduction through the decrease of defective products - Stable supply of high-quality medical device parts
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In the aerospace industry, advanced design and analysis are required to ensure product reliability and safety. Particularly for parts with complex shapes or those that need to withstand high loads, optimal condition settings through gate design and CAE analysis are essential. Inadequate design can lead to decreased product performance and, in the worst case, accidents. CAST-DESIGNER is equipped with gate system design CAD functions and analysis capabilities, enabling optimal condition adjustments in a short time. 【Usage Scenarios】 * Design of parts with complex shapes * Design of parts that withstand high loads * Improvement of product performance 【Benefits of Implementation】 * Reduction of design time * Decrease in defect risk * Shortening of product development period
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"CAST-DESIGNER" is software equipped with both gate system design CAD functions and analysis functions. It enables the adjustment of appropriate gate systems and processing conditions in a short time. Additionally, it includes the analysis software "GEO-DESIGNER," which allows for rapid initial stage analysis, enabling design concepts that avoid defect risks at an earlier stage than gate design.
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In the mold industry, early detection of issues and countermeasures during the design phase are essential for reducing manufacturing costs and improving quality. Particularly for molds that require complex shapes and high precision, it is important to minimize design changes and rework. Geo-Designer is a DFM analysis tool that considers the manufacturability of mold design. By conducting analysis quickly in the initial stages, it significantly reduces design changes and rework during the manufacturing process. [Usage Scenarios] - Optimization of riser, feeder, and gate placement in mold design - Verification of thermal distribution during casting [Effects of Implementation] - Reduction of design and processing lead times - Decrease in manufacturing costs - Improvement in quality and yield
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In the medical device industry, the precision and safety of products are of utmost importance. Particularly in the manufacturing of medical device components with complex shapes, verifying manufacturability during the design phase is essential. Geo-Designer supports the rapid delivery of high-quality medical devices by early identification of issues in the design process and reducing rework in the manufacturing process. 【Usage Scenarios】 - Design of precision parts - Mold design - Optimization of manufacturing processes 【Benefits of Implementation】 - Reduction of design changes and rework - Stable supply of high-quality products - Cost reduction
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In the aerospace industry, strength analysis of components is essential to ensure product safety and reliability. Particularly for aircraft parts used in harsh environments, strength evaluation during the design phase significantly affects product performance. Geo-Designer greatly enhances productivity in the design process and reduces costs in the manufacturing process. By conducting rapid analysis in the early stages, it significantly reduces design changes and rework during manufacturing, while also serving as a sales tool that allows for quick identification of risks and optimal proposals and estimates. 【Usage Scenarios】 - Design of aircraft components - Analysis of components requiring strength evaluation - Identification of issues in the manufacturing process 【Benefits of Implementation】 - Reduction of design changes and rework - Acceleration of optimal proposals and estimates - Reduction of manufacturing costs
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"GEO-DESIGNER" is a powerful Design for Manufacturing (DFM) tool. It has a significant effect on enhancing productivity in the design process and reducing costs in the manufacturing process. By quickly conducting evaluation analyses in the early stages, it greatly reduces design changes and rework during manufacturing, while also serving as a sales tool that allows for rapid identification of risks and optimal proposals and estimates.
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■Mill (2-axis/2.5-axis/Simple 3-axis machining) You can create 2/2.5-axis machining tool paths for contours, pockets, and hole shapes not only from wireframes but also from 3D solid models. Additionally, you can also create 3-axis machining data for a single surface. ■Mill3D (3-axis milling) In addition to the functions of Mill, it is equipped with a variety of simultaneous 3-axis tool paths for roughing to finishing processes on complex surfaces, enabling milling of various shapes and materials. Moreover, by combining modules such as 'Lathe', 'Multi-Axis', and 'Mill-Turn', it can accommodate various complex machining. - 'Mill' + 'Lathe' → Lathe + indexed fixed milling - 'Mill3D' + 'Lathe' → Lathe + indexed milling for three-dimensional machining - 'Mill3D' + 'Multi-Axis' + 'Mill-Turn' → Lathe + simultaneous multi-axis milling
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■Lathe (Turning) Turning operations are possible with a rich variety of tool paths and detailed settings. The definition of cutting materials and shapes is also extensive, allowing for the creation of efficient paths with minimal air cutting. Additionally, by combining modules such as 'Mill', 'Mill3D', and 'Multi-Axis', it supports various complex machining operations. - 'Mill' + 'Lathe' → Turning + indexed fixed milling - 'Mill3D' + 'Lathe' → Turning + indexed milling for three-dimensional machining - 'Mill3D' + 'Multi-Axis' + 'Mill-Turn' → Turning + simultaneous multi-axis milling
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■Wire (Wire Electrical Discharge Machining) You can flexibly specify cutting patterns from 2D contours to 4-axis upper and lower irregular shapes. It is possible to call up discharge conditions from a library that considers secondary cuts and other factors. You can also insert control codes at any position during tool path editing, as well as verify the machined shape through replotting and verification.
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■Design (2D/3D CAD) Equipped with various CAD functions ranging from 2D wireframe drawing to 3D modeling using surfaces and solids. Additionally, it includes analysis functions that take processing steps into consideration.
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■Router (Woodworking) It is possible to create tool paths compatible with 2-axis to 3-axis machining, block drilling, composite heads, and angle heads in woodworking processing. By combining with 'Multi-Axis', it also supports multi-axis machining.
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■Multi-Axis (Simultaneous 5-Axis Machining) It is easy to create 5-axis machining tool paths using a graphical setup screen. Detailed axis control allows for flexible machining settings. The output NC data is compatible with a wide range of machine tools.
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"Autodesk HSM" is a CAD/CAM solution that combines the 3D CAD "Inventor Professional" with the advanced and efficient machining capabilities of CAM "HSM." HSM creates reliable and efficient tool paths for a wide range of machining processes, from 2.5-axis to 5-axis milling and turning. Additionally, it includes the Solidworks add-in CAM (HSM for Solidworks) and the cloud-based CAD/CAM Fusion360. ■ Autodesk HSM Lineup - HSM Premium Supports 2.5-axis, 3-axis, 3+2-axis, and turning operations, creating reliable and efficient tool paths. - HSM Ultimate In addition to the machining capabilities of HSM Premium, it also supports simultaneous 5-axis machining. ■ With Autodesk HSM, you can use the following software: - HSM for Inventor (CAD/CAM) - HSM for Solidworks (CAM) - Fusion360 (CAD/CAM)
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At System Create, we offer a 3D technology outsourcing service using 3D printers. By using rubber-like resin that has properties similar to rubber and allows for hardness adjustment, we can achieve verification that is close to the final product.
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This is a booklet of success stories featuring 10 companies that have implemented the "MDX Series," "SRM-20," "ARM-10," and "LEF Series," achieving in-house production of cutting, shaping, and UV printing.
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At System Create, we offer a 3D printing service using 3D printers. ■Features High heat resistance: It boasts a high heat resistance with a heat tolerance of approximately 216 degrees. Chemical resistance: It can withstand corrosive chemicals, making it suitable for medical applications. Biocompatibility: It is certified to ISO 10993/USP Class VI. Food contact approved: It has NSF 51 food contact certification. ■Example Applications Mechanical testing, tooling brakes, aircraft interior parts, piping, etc. ■Service Overview 3D Printer Used: Fortus450mc (Fused Deposition Modeling) Maximum Build Size: 406×355×406mm Layer Thickness: 0.254mm *You can download the PDF catalog from the button below.
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At System Create, we offer a 3D technology outsourcing service using 3D printers. We create models using versatile ABS resin that can be utilized for various applications. Additionally, we also provide post-processing services using machine tools and other equipment.
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At System Create, we offer 3D technology outsourcing services using 3D printers. It is water-resistant, has a heat resistance of about 100 degrees, and shows little color change after heating, making post-experiment verification clear.
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★On page 2 of the document, we have listed reference costs/reference dimensional accuracy★ At System Create, we offer a 3D printing service using 3D printers. ■Features High heat resistance/impact resistance: The heat resistance temperature is approximately 140 degrees, and it is made of high-performance resin with excellent durability. No support needed for shaping: Due to the SLS (Selective Laser Sintering) method, it is possible to create shapes that are difficult to remove supports from, as well as to create integrated structures. ■Example Applications Testing of fitting parts such as snap shapes or applying pressure insertion. ■Service Overview Used 3D Printer: LISA Shaping Method: SLS (Selective Laser Sintering) Maximum Build Size: 90×110×130mm Layer Pitch: 0.125mm *You can download the PDF catalog from the button below.
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At System Create, we regularly hold processing schools utilizing the tabletop cutting machine "MODELA" series! "I want to introduce a cutting machine for the first time, but what do I need?" "I'd like to take a look at the MDX series." We will introduce processing know-how in a demonstration format! We will also explain other often-overlooked settings and their solutions. Customers who purchase the MODELA series from us or request a quote can attend for free. *For customers who have concerns such as wanting to improve their business processes, we also offer a practical course using "Fusion360." For more details, please visit our website or feel free to contact us.
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You can always use the latest versions of over 10 types of cutting-edge 3D product design and engineering software, including 3DCAD "Inventor Professional," "AutoCAD," finite element analysis software "Nastran in CAD," and 3DCAM "HSM," at an attractive package price. Depending on the situation, you can download and install the tools you want to use when you need them, whether for temporarily required tools for specific projects or clients, or for exploring new workflows. This collection supports various initiatives starting from design, such as optimizing designs based on analysis and challenging in-house production through CNC machining.
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The "SRM-20" is a low-cost, compact cutting machine that is widely used by companies and educational institutions for circuit board creation. With cutting processing, you can create circuit boards from design data in a short time without worrying about outsourcing lead times and costs, or handling corrosive liquids and waste disposal during etching. This offers many advantages when multiple prototypes or small quantities of circuit boards are needed.
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Despite its compact body, it boasts high rigidity and achieves high precision.
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Introducing solutions to seven challenges encountered during the implementation and operation of CAD/CAM using Autodesk CAM. This can also be utilized as a checklist for replacing, expanding, or newly implementing CAD/CAM.
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In the field of furniture design, there is an increasing demand for diverse designs and high-quality products. By utilizing 3D scanning technology, it is necessary to accurately digitize the shapes of existing furniture and objects, thereby streamlining the design process. Accurate data acquisition is particularly important in the design of furniture with complex shapes and curves. Geomagic Wrap is software that allows for the quick, accurate, and easy conversion of 3D scan data and mesh data. It enables data modifications beyond what is possible with the correction software included with 3D scanners. 【Use Cases】 - Digitizing the shapes of existing furniture into 3D data for design purposes - Designing furniture with complex shapes - Modifying 3D scan data and converting it into CAD data 【Benefits of Implementation】 - Reduction in design time - Increased design freedom - Decrease in the number of prototypes needed
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In educational institutions, there is a growing demand for teaching materials that utilize 3D scanning technology. It is important to deepen students' understanding through the creation and modification of 3D models. Geomagic Wrap is ideal for creating teaching materials in educational settings because it allows for easy editing of 3D scan data and mesh data. It enables data modifications beyond the correction software included with 3D scanners. 【Usage Scenarios】 * Modification of 3D scan data * Creation of 3D models * Utilization of 3D data as teaching materials 【Effects of Implementation】 * Improvement of students' 3D modeling skills * Reduction of teaching material creation time * Provision of practical learning opportunities
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In the automotive industry inspection process, it is essential to accurately grasp the shape and dimensions of parts. In particular, it is important to detect deformations caused by manufacturing errors or aging deterioration early on in order to maintain quality. Geomagic Wrap streamlines inspection tasks by quickly and accurately correcting and converting point cloud data and mesh data obtained from 3D scan data. 【Use Cases】 - Shape inspection of parts - Wear inspection of molds - Dimensional measurement of prototypes 【Benefits of Implementation】 - Reduction in inspection time - Improvement in quality control - Cost reduction
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In reverse engineering within the manufacturing industry, it is essential to digitize existing products and parts into 3D data to facilitate design changes and remanufacturing. Particularly, accurately digitizing products with complex shapes and dimensions for use as CAD data is crucial. Inaccurate data and the complexity of editing can lead to design delays and increased costs. Geomagic Wrap is software that allows for the quick, accurate, and easy conversion of 3D scan data and mesh data. It enables smooth utilization in subsequent processes. 【Usage Scenarios】 - 3D digitization of existing products - Duplication of damaged parts - Data creation for design changes - Mold manufacturing 【Benefits of Implementation】 - Creation of accurate 3D data - Reduction of design time - Cost savings - Effective utilization of existing assets
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Geomagic Wrap allows you to convert point cloud data obtained from 3D scans or input 3D formats (such as STL, OBJ) into 3D polygon meshes or surfaces. The converted data can be utilized in manufacturing, analysis, design, entertainment, archaeology, and more. It enables data modifications beyond the correction software included with 3D scanners. [Features] ■ Easy repair of noise and errors The automatic re-meshing tool searches for and automatically repairs irregularities and invalid polygon structures caused by noise. ■ Optimal repairs tailored to the situation With the hole-filling function, you can select the most suitable hole-filling options based on curvature, tangents, and plane settings. ■ Convert data into a format usable with existing CAD Automatic surface creation from polygon data is possible. The surfaced data can be output as an intermediate file, making it editable with your CAD software. ■ Convert data and use it immediately in the next process Supports various output formats, allowing for output suitable for CAD, 3D printing, and other processing. *For more details, please request a catalog or view the PDF data via the download button below.
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In the field of archaeology, detailed analysis of the shape and internal structure of excavated artifacts is crucial for understanding their age, use, and cultural background. Traditional analytical methods have made it difficult to visualize internal structures without destroying the artifacts. TomoShop Viewer generates 3D models from CT scan data, enabling non-destructive and detailed analysis. This expands the potential for new discoveries through shape measurement and internal structure analysis of artifacts. 【Application Scenarios】 - Shape analysis of excavated artifacts - Visualization and analysis of internal structures - Creation and preservation of 3D models of artifacts 【Benefits of Implementation】 - Preservation of artifacts through non-destructive testing - Deepening research through detailed shape analysis - Information sharing and education utilizing 3D models
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In geological surveys, it is important to understand the internal structure of strata and rocks in detail. Traditional survey methods have limitations in sampling and visual observation, making it difficult to grasp the overall picture of the internal structure. TomoShop Viewer visualizes the internal structure by generating 3D models from CT scan data, enabling more detailed analysis. This is expected to improve the accuracy and efficiency of surveys. 【Use Cases】 - Analysis of internal structure of rock samples - Visualization of stratigraphic structures - Analysis of faults and cracks - Analysis of boring cores 【Benefits of Implementation】 - Reduced impact on samples through non-destructive testing - Improved analysis accuracy through visualization of internal structures - Intuitive information grasping with 3D models - Shortened survey time and cost reduction
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In automotive design, accurately understanding the shape of components is a crucial factor that influences the quality and efficiency of the design. Particularly in the design of parts with complex shapes or internal structures, 3D data obtained from CT scan data is essential. In traditional design processes, the use of CT scan data has been a challenge due to the time and effort required. TomoShop Viewer converts CT scan data into 3D data, streamlining the design process. 【Use Cases】 - Design of automotive parts - Shape analysis of prototypes - Reverse engineering 【Benefits of Implementation】 - Reduced design time - Improved design accuracy - Cost savings
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