双日マシナリー List of Products and Services

BoReTech is an engineering company that holds the top share in Japan and globally for PET bottle recycling equipment. We optimally arrange the essential technologies required for plastic recycling, such as crushing, conveying, washing, dewatering, sorting, shredding, drying, and molding, and can provide turnkey proposals. We handle a wide range of processing capacities, from small-scale lines capable of processing several hundred kilograms per hour to large-scale lines at the tens of tons level. We combine processing equipment and technologies tailored to various materials such as PP, PE, PS, ABS, PC, PET, and HDPE, as well as rigid and flexible films, allowing for the recovery of materials with purity tailored to customer needs. We also assist in developing sales channels for the plastic materials produced. Additionally, we can propose water circulation systems and wastewater treatment equipment necessary for recycling lines.

• Resource Recycling System
• Automatic sorting machine
• Recycling processing equipment

- The X PLATEⓇ can be installed during production without the need to stop the production line. - Simply installing the X PLATEⓇ eliminates the need for wiring work and regular maintenance. - It is possible to conduct evaluation tests when introducing the X PLATEⓇ to confirm the reduction effects. - The fuel reduction effects have been demonstrated overseas. - A registered trademark for X PLATEⓇ has been obtained in Japan.

• Other process controls

POLIN is a long-established confectionery manufacturer founded in 1929. With numerous achievements in over 100 countries worldwide, it continues to gain market trust through high technology, making it a leading company in this market. More than 400 lines of ovens have been delivered to date. In addition to direct fire, convection, and cyclotherm (radiant heat), we can also offer hybrid types that combine direct fire and convection, as well as environmentally friendly electric ovens. In addition to ovens, we manufacture all equipment in-house, including mixers for the pre-process, lamination lines, rotary molders, extruders, depositors, and oil spray machines, allowing us to provide full-line proposals. If you are considering not only a full-line equipment update but also partial updates, please feel free to consult with us.

• Food Processing Equipment

FPS Corporation was established in Richmond on the west coast of Canada in 2010 by a group of industry peers who pooled their expertise in the fields of freezing and cooling in food processing. It has over 800 personnel deployed across 10 countries and has delivered more than 450 units by 2022. The entire spiral conveyor is submerged in a tank, allowing it to be used for various food processing applications such as freezing, low-temperature pasteurization, cooling, thawing, heating, cooking, and sous-vide by flowing packaged food through it. Additionally, the conveyor utilizes Intralox's self-stacking belts, which are known for their technological prowess and proven track record worldwide. It can accommodate a wide temperature range from -40°C to approximately +100°C, and with over 300 meters of underwater belt, it achieves short processing times and high processing capacity. The immersion medium can be tailored to the product and desired processing temperature range, allowing for the use of not only water but also brine solutions such as sodium chloride, calcium chloride, and potassium formate.

• Food Processing Equipment

The Belgian company CHP sometimes uses water to improve the sliding of conveyors, but CHP's system is a lubrication system that does not use water at all. This system installs a unique block from CHP under the slat conveyor and applies lubrication to the conveyor; it is not a spray type. Additionally, this system, patented by CHP, also allows for the application of lubricants to air conveyors, improving their sliding, which reduces downtime caused by clogging, controls the airflow during bottle transport, and decreases the adhesion of debris to filters as well as noise reduction. Since no water is used at all in the slat conveyor, it eliminates the occurrence of mold and dirt on the line, as well as water dripping on the floor, leading to cleanliness in the factory, reduced water usage, lower costs for wastewater treatment, and fewer days spent cleaning the conveyor, thus contributing to a reduction in running costs. 46 countries with agents (Japan's general sales agent: Sojitz Machinery Corporation) Installation base: Over 1,300 lines (filling or packaging lines) (worldwide)

• Lubricants

The omni-wheel, developed in-house and capable of independent movement in all directions, allows for the rotation, separation, and alignment of transported items in various directions. The installation space can be as small as 1-8 square meters (depending on the application), making it particularly suitable for urban logistics warehouses by enabling space-saving solutions. 【cv.SINGULATE】 It is possible to separate a large number of packages that flow in disorder and align them in a single row. 【cv.DEPAL】 In a space of 3 square meters, it is possible to process 5,200 packages per hour. A 3D camera can identify the types of packages and depalletize them in the correct orientation. 【cv.CROSSDOCK】 By coordinating with a 3D camera at intersections where multiple lines converge, packages can be sorted into each line without collisions.

• Conveyor
• Sorting machine
• Other conveying machines

【Product Lineup】 ■ Winder ■ Slitter Rewinder ■ Printing Machine ■ Spooling ■ Product Handling Equipment after Slitting and Automatic Warehouse ■ Packaging Machinery

• Other processing machines

In the conventional water tank pellet granulation process, when starting operation, it is necessary to manually transport the strands to the cutter entrance and arrange the strands so that they do not overlap, which involves hazardous and labor-intensive work. With the M-USG from MAAG Automatik, when starting operation, a sliding guide that flows the strands moves, allowing the strands to be automatically transported to the cutter entrance without human intervention, enabling cutting. The cutter part (cutting head), composed of rotating blades and feed rolls, is designed as an attachment type (modular), allowing for spare parts to be held at the module level, thus reducing downtime caused by blade replacement and other maintenance tasks. Additionally, this eliminates the need for spare lines and rail systems, minimizing the installation space required. Since the required cooling length varies depending on the resin, there are two types available: a horizontal type with a long cooling length and a vertical type, with over 300 units delivered domestically. In contrast to the M-USG, which is capable of mass production, we also offer the P-USG, which has the minimum necessary functions tailored for lower processing volumes.

• Resin processing machine

For example, when high softening point resins such as COC, PMMA, and polycarbonate resin are pelletized using an underwater cutter, will hollow (void) pellets be produced? Immediately after being cut by the underwater cutter, the pellets are cooled by the transport water; however, even if the cooling water is around 90°C, the softening point temperature of polycarbonate resin is around 130°C-160°C, leading to rapid cooling. As a result, the outer shell solidifies due to the sudden cooling, creating a vacuum (void) in the center. MAAG's OTP eliminates the rapid cooling immediately after cutting by enabling the use of cooling water at temperatures above 100°C, resulting in the production of void-free round pellets. Additionally, in conventional underwater cutters, the large ΔT between the cooling water temperature and the resin melting temperature can cause the resin in the die plate holes to solidify and block, which is also resolved.

• Resin processing machine

MAAG Automatik's strand pelletizers boast the highest quality. To date, approximately 15,000 units have been delivered worldwide, with over 300 units in Japan alone, and they continue to be improved and evolved. The company's pelletizers have high robustness (equipment delivered over 30 years ago is still in operation) and can provide optimal cutting tools tailored to various resins, including hard and soft resins. The lineup of MAAG Automatik's strand pelletizers is broadly divided into two types: the conventional dry-cut Primo and the underwater USG, which cuts while flowing water. Additionally, the Primo is further divided into two types: the Primo E with single-side bearing and the Primo Plus with double-side bearing. The USG is divided into two types as well: the fully automatic M-USG for mass production and the P-USG with only the essential functions.

• Resin processing machine

**Labeler Features** 1. Easy maintenance 2. Multiple types of label systems can be used with a single unit. 3. Four types of adhesive modules can be easily changed. 4. The labeler's compact size allows for easy connection to existing lines. 5. The main label can be easily connected to the rotating part, reducing exchange time. 6. Designed to accommodate a minimum of 1 module to a maximum of 7 modules, meeting various needs. 7. The diameter of the rotating part ranges from a minimum of 720 mm to a maximum of 2,520 mm. **Roll-fed Features** Production capacity: By attaching one module, a maximum of 1,000 bottles per minute can be produced, and by equipping two roll-fed systems, a maximum of 1,200 bottles per minute can be achieved. **Adhesive Labels** Miniaturization of the labeler (no master-slave required), reduced maintenance, easy access to the labeler, "slim fit" design. **Cold Glue** Two profile cameras enable smooth and accurate movement of the adhesive. Gears provide durability, high application accuracy, and repeatability, accommodating various labels. **Hot Melt** Precise and minimal application of adhesive to containers using pneumatic or electric spot application.

• Filling and bottling machines

We can introduce each piece of equipment by section. We can offer a full line for both sorting and processing fields. 【Possible sections are as follows】 1. Container inversion 2. Hopper, bunker 3. Destoner 4. Conveying conveyor 5. Waste removal 6. Washing, brushing 7. Washing, polishing 8. Peeling 9. Water recycling 10. Cooling 11. Drying 12. Size sorting 13. Inspection 14. Filling

• Food Processing Equipment

【Machine Features】 It can quickly and neatly remove the cores of up to 60 broccoli or cauliflower heads per minute. This is a revolutionary machine that efficiently cores broccoli and cauliflower. It features a continuous running intake belt and a drive knife. It achieves high capacity and precision, and the knife also has a long lifespan. With the introduction of innovative solutions, it is possible to switch between various vegetables at the push of a button. Automatic Knife Selection Function: The automatic knife diameter selection function for cauliflower allows for more uniformly sized small florets, even when the sizes of the cauliflower heads vary. It uses sensor technology to determine the size and height of the florets.

• Food Processing Equipment

【Features of the Machine】 Thinner: Up to 5.9% yield increase The STRATA Invicta has perfected advanced steam peeling technology to more efficiently remove potato skins, achieving a yield increase of up to 5.9%. It is designed to improve the skin removal rate by supplying high-pressure steam, gently handling the raw materials throughout the machine, and leaving the raw materials clean. This results in increased production and premium quality products. Faster: Cycle time reduced by up to 30% Thanks to a uniquely shaped pressure vessel, steam uniformly contacts the entire surface of the raw materials. To further shorten the cycle time (steam injection time), we combined high-speed steam peeling technology with rapid loading and unloading of the pressure vessel. The large-diameter raw material inlet allows for processing of both large and small raw materials in large batches. As a result, the STRATA Invicta is the fastest steam peeler available in the market.

• Food Processing Equipment

【Features of the Machine】 ■ The Quadro Compact Cooler (QCC) is available with various (variable) cooling capacities and refrigerants. It can supply refrigerants. When storing a small amount of products, the QCC can provide cooling in an appropriate and energy-efficient manner by combining with the Vision Control climate computer. Additionally, by installing a hatch within the unit, ventilation with outside air is also possible. ■ Quadro Mix Air Unit The Quadro Mix Air Unit (QML) draws air from the storage compartment and takes in air from inside the unit, mixing it with outside air until the required ventilation temperature is reached. The QML can be connected to mechanical refrigeration or joint, direct or indirect refrigeration units.

• others

**Features of the Size Grader** ■ Total Solution The MHC Size Grader delivers immediate benefits. All modules are arranged on a single line, ensuring that all interconnections are maintained. It is easy to achieve maximum capacity and optimal product convenience. There is almost no loss of time in transporting or setting up the storage line. With many combinations possible, such as cleaning, sorting, product inspection, and separators for stones and clods, you can obtain a flexible and simultaneously reliable machine. Dewulf provides customized solutions for any customer needs. ■ Sturdy and Product-Friendly High robustness. Special support on the inlet side prevents sagging of the bunker floor, making it suitable for farm dumps and peat trucks without issues. The product-friendly bunker floor exhibits excellent transport efficiency. ■ Easy Operation The control panel uses pictograms, making operation very simple. The standard wired remote control further enhances this convenience.

• others

"VACUCLEAN" thermally decomposes resins adhered to cleaning targets in a vacuum environment. It operates solely on water and electricity, leaving no carbon residues. It produces clean exhaust and wastewater, making it a very environmentally friendly system. It is suitable for cleaning items sensitive to rapid temperature changes and high-value cleaning items that must not be scratched. (Recommended cleaning targets: various filters, multilayer dies, nozzles, etc.) 【Features】 - Fully automated operation (automatically extends until the resin is gone) - Low maintenance costs (only electricity and water) - Measures the temperature of the cleaning items, ensuring no damage from overheating - Leaves no carbon residues - Built-in exhaust gas treatment system with a catalyst for complete environmental compliance *Cleaning tests can be arranged upon request. *An English version of the catalog is available for download. *For more details, please refer to the PDF materials or feel free to contact us.

• Other cleaning machines

1. Customizable design A customizable design that meets the customer's requests. Please tell us your concerns first. 2. Minimal sheet loss Since transportation does not use chains, it can be narrower than chains, resulting in minimal sheet loss. 3. Compatible with various cups SACMI's FFS is designed for producing a variety of products and containers. Single cups, 4-cup sets, and 6-cup sets are also possible. 4. Mold change within 10 minutes The time required for mold replacement is within 10 minutes. 5. No chains used during sheet transport Since transportation does not use chains, it can be narrower than chains, eliminating the need for maintenance related to chains. 6. A transparent design that allows operators to easily identify maintenance and malfunction areas. 7. Remote support from Italy is possible Software modifications and troubleshooting can be supported without the need to visit Japan.

• Filling and bottling machines

Automatically adjusts and cuts the size of each bag by detecting the length and width of the product. This allows products to flow on the conveyor regardless of their size. As an option, two paper rolls of different widths can be set, enabling the selection of the optimal paper roll based on the scanned data, minimizing paper waste. Additionally, options for easy-to-open perforations and the insertion of double-sided tape for resealing are also available. *Other equipment is available that can accommodate various materials such as films (recyclable films, bioplastics, etc.), paper, and composite materials. Please feel free to inquire.

• Other packaging machines
• Binding/Packing Machine

Reihenhäuser REICOFIL (Germany) provides turnkey spunbond and meltblown lines for various industrial materials, including hygiene materials and medical applications.

• Resin processing machine
• Extrusion Machine

Applying the delicate techniques cultivated in wood processing machinery to resin slicing. Ideal for linoleum (flooring) such as CMP pads, as well as slicing urethane foam and resin! Using a unique Japanese planing slicing method, we can accommodate thicknesses from 0.3mm to 3.0mm (depending on the material). *Start with a slicing test! If you're interested, please feel free to contact us.

• Milling machine

The "BEUMER STRETCH HOOD" wraps around the pallet from the top to the bottom using a special shrink film. Since the top of the package is also sealed, it minimizes product damage from water exposure due to rain, boasting a stable and high holding power. Because the film is not wrapped multiple times, visibility is high, and it is also possible to print the brand name directly on the film. It can process up to 200 pallets per hour, with an average energy consumption of 0.05 kWh per pallet, contributing to energy savings. *Packaging tests using a demo machine are also possible. Please feel free to contact us.

• Shrink Wrapping Machine

"INNOVACLEAN" is a machine that uses fluidized sand as a heat medium to clean all types of resin adhered to spinning nozzles, melt pumps, and extruder screws by flowing it with compressed air. It features a short cleaning time and is compatible with various resins, including PVC, PTTE, PEEK, and PPS. *It also accommodates resins that generate corrosive gases. Because it uses very fine fluidized sand, the damage to the items being cleaned is minimized. Additionally, the gases generated during the combustion of the resin are subjected to secondary combustion in the built-in afterburner to neutralize them, and any residual inorganic materials can be easily removed through secondary cleaning (using compressed air, ultrasonic cleaning, etc.). [Features] ■ Short cleaning time ■ Compatible with various resins (including PVC, PTTE, PEEK, PPS) ■ Minimal damage to the items being cleaned ■ Built-in exhaust gas treatment system ■ No restrictions on the shape of the items being cleaned (removes gaps and internal polymers of parts) *Fine filters are not suitable ■ A variety of models available (compatible with cleaning items of all sizes) *Cleaning tests can be arranged upon request. *An English version of the catalog is available for download. *For more details, please refer to the PDF document or feel free to contact us.

• Other cleaning machines

SULZER is a global leader in fluid engineering with over 180 years of experience. We offer a complete production line for beads, sheets, boards, and profile tubes utilizing our expertise in stirring, mixing, separating, and application technologies for all types of fluids, including foam extrusion technology. We accommodate various resins and foaming gases, but primarily introduce foamed PET, which holds great potential to replace today's foamed PS products, in the attached materials. Additionally, we offer sample testing with paid on-site (Switzerland) testing machines, so please contact us for more details. 【Features】 ■ High-speed melting and uniform mixing without fluctuations or alterations through special technology ■ Operation of a melt cooling system that enables fast startup ■ Special temperature control algorithms to prevent undershooting and overshooting of set temperatures ■ Extrusion using 100% recycled materials is possible ■ Production of foamed layers and rigid layers through co-extrusion is also possible *For more details, please refer to the PDF materials or feel free to contact us.

• Extrusion Machine

MARCHANTE is a turnkey supplier that offers everything from design, supply, and startup to dosing and winding, based on over 40 years of extensive experience in film stretching solutions. We propose flexible design and production management systems for all stretching configurations, including uniaxial and biaxial, sequential and simultaneous. Among these, "MASIM" is a cutting-edge simultaneous biaxial stretching device that utilizes patented technology. It is designed to meet the stretching demands across a wide range of markets, including high barrier films for food packaging that require homogeneous and delicate stretching, separator films for lithium batteries, ultra-thin film capacitor films, and high-performance films (LCP/PI/PTFE) for 5G and 6G applications. This equipment represents the most suitable flexible technological innovation for the future manufacturing and development of high-performance films. Additionally, we also accept paid on-site (in France) sample testing, so please contact us for more details.

• Extrusion Machine

MARCHANTE, which provides film stretching solutions based on over 40 years of rich experience, manufactures the cutting-edge simultaneous biaxial stretching device "MASIM" using patented technology. The simultaneous biaxial stretching test device "Stretchlab" introduced here is a batch-type lab film stretching device specially designed for the development of new functional film products. Similar to the simultaneous biaxial stretching device "MASIM" owned by MARCHANTE, it allows for stretching tests of sheet films under various stretching condition settings (simultaneous, sequential stretching, and shrinkage, etc.) while moving through multiple temperature zones. It enables the collection and analysis of a wide range of data, including the measurement of clip force and verification of actual production conditions. Additionally, we also accept paid on-site (in France) sample testing, so please contact us for more details.

• Extrusion Machine

The "LaborSave," developed by Ayal Robotics & Engineering, is the world's first system inspired by observing workers manually opening plastic pellets into a hopper at plastic manufacturing facilities. It considers how inefficient and wasteful human labor is when extracting contents from bags and provides a machine design for automated solutions. "LaborSave" is recognized by Manufacturing Outlook as one of the world's top industrial robotics solution providers, offering over 99.99% efficiency in content extraction, immediate reductions in labor costs and contamination risks, and safety and guarantees backed by major global standardization organizations. It features equipment models tailored to processing volumes, achieving content extraction efficiency regardless of bag type, weight, or arrangement on pallets, and can be customized to meet customer demands. Additionally, it provides supplementary functions such as bag compression after opening, automatic cleaning systems, suction units, pallet supply conveyors, and systems for extracting and stacking empty pallets.

• Transport and handling robots

SCHWING offers advanced cleaning equipment and cleaning services to remove all types of resins and organic materials adhered to metal parts. We have been engaged in resin cleaning for over 50 years, specializing in fully automated cleaning operations, designs that consider the cleaning items and the environment, and precise temperature control, making our equipment unparalleled. We propose three types of equipment tailored to the cleaning targets. We also accept sample tests, so please contact us for more details.

• Other cleaning machines