五輪パッキング Product Lineup

In automotive exterior parts, it is essential to secure components without compromising aesthetics and with high durability. Particularly for exterior parts exposed to vibrations and weather conditions while driving, strong adhesion and weather resistance are crucial. Using welding or screws can lead to rust formation and a decrease in design quality. Acrylic foam tape addresses these challenges and facilitates the securing of exterior parts. 【Usage Scenarios】 - Securing emblems - Adhesion of exterior panels - Installation of moldings and other components 【Benefits of Implementation】 - Eliminates the need for welding or screws, improving work efficiency - Secures components without compromising design quality - Provides high durability, protecting exterior parts over the long term

In the film deposition process within the display industry, the contamination of fine foreign substances significantly affects product quality. Particularly, a clean environment is essential to ensure the uniformity and adhesion of thin films. Contamination can lead to reduced yield and performance degradation. Our company provides processing tailored to customer needs in cleanroom environments of Class 1000 and Class 10000. 【Application Scenarios】 - Film deposition process for display substrates - Processing of optical films - Processing of touch panel-related components 【Benefits of Implementation】 - Reduction of contamination risks - Stable supply of high-quality products - Contribution to improved yield

In the precision machinery industry, it is important to prevent the contamination of fine foreign substances in order to maintain product quality and performance. A particularly clean environment is required during adjustment work. Contamination by foreign substances can lead to product malfunctions or performance degradation. Our cleanroom processing maintains cleanliness in accordance with ISO standards and supports the adjustment work of precision machinery. 【Usage Scenarios】 - Manufacturing of precision machine parts - Adjustment work - Inspection processes 【Benefits of Implementation】 - Reduced risk of foreign substance contamination - Improved product quality - Increased yield

In the electronic components industry, measures against foreign matter contamination and static electricity are crucial to ensure product quality and reliability during the implementation process. Particularly when handling fine components, a clean environment is essential. Our cleanroom processing addresses these challenges and supports the manufacturing of high-quality products. 【Usage Scenarios】 - Assembly process of electronic components - Manufacturing process of precision instruments - Processing of semiconductor-related components 【Benefits of Implementation】 - Reduction of defective products due to foreign matter contamination - Improvement in product quality - Enhancement of yield rate

In the semiconductor manufacturing industry, it is crucial to prevent the contamination of fine foreign substances to ensure product quality and reliability. In particular, processing in a clean environment is essential for improving yield. Our cleanroom processing provides a clean environment compliant with ISO standards, contributing to the enhancement of our customers' product quality. 【Usage Scenarios】 - Manufacturing of semiconductor devices - Manufacturing of precision electronic components - Products that require processing in a cleanroom environment 【Benefits of Implementation】 - Reduced risk of foreign substance contamination - Improved product yield - Stable supply of high-quality products

Our "Integration Proposal Service" achieves both cost reduction and assembly labor reduction through the integration of multiple components (lamination, bonding, simultaneous punching). We present designs based on mass production considerations that take into account material properties, processing sequences, and positioning accuracy, thereby comprehensively improving QCD (Quality, Cost, Delivery). By optimizing the processing sequence, we can punch composite materials together, reducing the number of parts and assembly labor. We also design pre-positioning jigs according to tolerance requirements. Our quality assurance framework complies with automotive standards (APQP, PPAP) for process design and traceability. 【Case Summary】 ■ Issue: A large number of parts, leading to increased assembly labor, personnel costs, and management costs. ■ Issue: Misalignment between parts and errors in stacking order are major causes of defects. ■ Issue: Coordination is complicated due to multiple processes and suppliers, resulting in high delivery risks. ■ Solution: Consolidated the number of parts from 3 to 1 (reducing assembly labor by 40-60%). ■ Solution: Reduced costs (materials + labor) by up to 30-35% (in-house bonding and simultaneous punching effects). *For more details, please download the PDF or feel free to contact us.

Our "Design Support Service" identifies "waste" starting from raw material size, processability, and part shape, and concretizes improvement points in the drawings with specialized knowledge in punching processing. We optimize the design by delving into material usage, shape, tolerances, and methods, simultaneously enhancing QCD (Quality, Cost, Delivery). The prototype testing using a plotter accelerates the improvement cycle through mold-less verification. Since confirmation can be done in a short time, we can preemptively suppress the manifestation of risks such as dimensional variation and warping during the transition to mass production. 【Case Overview】 ■ Issue: Although the drawings are complete, processing costs remain high. ■ Issue: Yield is not improving, and material loss and defects are impacting productivity. ■ Issue: The shape is complex, and the processing site points out that "stable production is difficult as it is." ■ Solution: Material yield: from 70% to the 90% range (effect of optimizing raw materials and improving handling). ■ Solution: Processing costs: reduced by up to 30-40% (synergistic effects of shape simplification, labor reduction, and waste reduction). *For more details, please download the PDF or feel free to contact us.

Our "Plotter Cutting Processing" service enables the realization of prototype shapes without the need for molds, achieving short lead times and low costs. We quickly verify fit, optimize shapes, and evaluate assembly during the design phase, dramatically shortening the validation cycle before mass production starts. We accommodate multiple materials and offer a wide range of products, from punched items to various films, sponges, and tapes. We expedite initial validation through sample processing from our existing inventory. [Case Overview] ■ Issue: Mold production takes 2-3 weeks, resulting in cost and time losses with each shape change. ■ Issue: Delays in sample procurement disrupt evaluation schedules. ■ Solution: Reduced validation lead time to as short as 2-3 days (zero waiting for molds). ■ Solution: Cut prototype costs by up to 50% (zero mold costs plus cost reductions with each shape change). ■ Solution: Material comparisons completed in one cycle (immediate judgment through comparisons of multiple materials with the same shape). *For more details, please download the PDF or feel free to contact us.

Our "Jig Development and Design Service" offers a one-package solution for the development and design of dedicated jigs for bonding, as well as the supply of punched products. By simultaneously optimizing jigs and components, we achieve one-action operation, standardization, and reproducibility. The sheet layout design synchronizes the positioning of the jig with the handling, pitch, margins, reference holes, and landmarks. The design of release tabs for double-sided tape (shape, length, orientation, position) is linked to the holding position, addressing issues such as reduced release stress, breakage, and adhesive residue prevention. 【Case Summary】 ■ Issue: Quality variations due to dependence on operators, resulting in misalignment, bubbles, and insufficient pressure. ■ Issue: Sheet layout not suited for the site, leading to unnecessary hand movements and reorientations. ■ Issue: Disconnection between component suppliers and jig manufacturing, causing rework without proper fit. ■ Solution: Takt time reduced by 20-40% (one-action process for release → positioning → pressing). ■ Solution: Defect rate improved by up to 50% (stabilization of surface pressure, addressing sources of tab breakage and adhesive residue). ■ Solution: Training time reduced by 30-60% (jig guides + SOP enable consistent quality reproduction even for newcomers and temporary staff). *For more details, please download the PDF or feel free to contact us.

Our "Material Proposal Service" leverages a unique network of over 300 material manufacturers and more than 14,000 types of materials to propose suitable materials for development themes in as little as one day. We provide an environment for immediate decision-making by summarizing functional comparisons, performance comparisons, and price comparisons in a single document. Same-day sample shipments are possible from our stock inventory. We offer professional advice on optimal material solutions based on application (insulation, sealing, cushioning, heat dissipation, etc.), contributing to improvements in durability and performance as well as resolving issues. [Case Overview] ■ Challenge: Too many material candidates hindered selection, halting development for several weeks. ■ Challenge: Rising costs of existing materials year after year pressured product profit margins. ■ Challenge: Information from material manufacturers was scattered, requiring enormous time for comparison. ■ Solution: Achieved "up to 30% reduction" through cost optimization via material changes. ■ Solution: Improved development lead times, allowing for earlier market launch timing. *For more details, please download the PDF or feel free to contact us.

Plotter processing is one of the machining methods that does not require molds and is controlled by a computer. Shapes can be drawn on a computer, and an appropriate cutter blade (tool) is selected. The selected cutter blade then automatically processes the specified shape. Our company mainly uses this method for creating small lot prototypes and samples. Since it does not require molds, we can also accommodate short delivery times. 【Cutter blades used by our company】 ■ Henshin cutter ■ Tangential cutter ■ Reciprocating cutter *For more details, please download the PDF or feel free to contact us.

In the electronics industry, flexible responses are required for circuit design and manufacturing, especially in prototyping and small-scale production. Particularly when there is a high frequency of design changes or a need for diverse small-lot production, processing methods that do not require molds are essential. Cutting plotters, controlled by computers, enable the processing of various shapes without molds and support the rapid creation of prototypes and samples. This contributes to shortening development periods and reducing costs. 【Usage Scenarios】 - Prototyping of circuit boards - Creation of protective sheets for electronic components - Circuit components for small-scale production 【Benefits of Implementation】 - Rapid prototyping and sample creation - Reduction of mold costs - Flexible response to design changes

In the electronics industry, selecting cushioning materials is crucial for product protection and safety. Cushioning materials that excel in shock absorption and durability prevent damage during transportation and handling, maintaining product quality. Die-cut and Thomson dies play an important role in the punching process of cushioning materials. Knowledge about these dies is helpful in selecting the optimal cushioning material. 【Usage Scenarios】 - Packaging of electronic devices - Protection of precision instruments - Manufacturing of parts requiring shock absorption 【Benefits of Implementation】 - Improved product protection performance - Reduced risk of damage during transportation - Cost reduction through optimization of cushioning materials

In the measurement instrument industry, the insulation and protection of internal components are essential to ensure accurate measurements of products. Particularly in instruments that require high precision, the selection of insulating materials and the precision of processing significantly affect the performance of the product. The use of inappropriate insulating materials or components with low processing precision can lead to measurement errors or failures, potentially compromising the reliability of the product. 【Application Scenarios】 - Precision measuring instruments - Electronic measuring instruments - Medical measuring instruments 【Benefits of Implementation】 - Improved measurement accuracy through high-precision insulation and protection - Enhanced product reliability - Provision of optimal solutions through diverse materials and processing methods

Waterproof material processing involves preventing the intrusion of water and moisture from external environments, and even if water does penetrate, the adhesive strength and waterproof function are maintained. In recent years, many electrical products have been required to be waterproof. Our company primarily uses independent foamed materials, double-sided tape with waterproof functions, and mesh. By punching these waterproof materials, we enhance the fit and protect electrical products from external environments. 【Representative Materials (Excerpt)】 ■ Independent Foamed Sponge - A structure where resin or rubber is foamed, and each small bubble is independent and not interconnected. - Lightweight and resistant to impact, with no gaps for water or moisture to intrude, thus protecting electrical products from external environments. ■ Double-Sided Tape - Double-sided tape with waterproof properties achieved through special processing. - By using tape suitable for the application, it can prevent the intrusion of water and moisture. *For more details, please download the PDF or feel free to contact us.