マーポス Product Lineup

"TTV (Total Thermal Vision)" is an infrared vision system designed to monitor the surface temperature of molds during the die-casting process. The thermographic camera built into the machine applies infrared visual technology to monitor the thermal map of the mold surface in real-time. It visualizes the processing steps and contributes to the optimization of release spray and lubrication processes during die-casting production. Additionally, the system consists of a controller unit and a thermographic camera unit, both designed to operate in particularly harsh foundry environments. 【Features】 ■ Stabilization of quality ■ Reduction of process costs (decrease in the number of waste shots) ■ Extension of mold lifespan ■ Optimization of cycle time ■ Improvement of system efficiency (OEE enhancement) ■ Analysis of process variables and errors ■ Reduction of unexpected process stoppages *Demonstrations are available. Please feel free to inquire. For detailed specifications, please download the PDF and take a look.

Data from metal forming and stamping processes is becoming increasingly important for producing high-quality work in industries such as aerospace and automotive. "XBrowser" is a data collection software that allows you to grasp data from all sensors at a glance. In the event of a process malfunction, or at regular intervals or after a certain number of strokes, process data is transmitted over the network and stored on a server. With "XViewer," you can analyze those files offline in the office, and "Tuning Board" allows you to display various key process data together, enabling quick analysis on-site or in the office. 【Features】 <XBrowser> ■ View all live data at a glance ■ Support for operators ■ Control and evaluate settings ■ Reduce the need for on-site opportunity verification *For more details, please refer to the PDF document or feel free to contact us.

The "X1 (for press use)" is an in-process monitoring system that supports metal forming processes such as forming, thread rolling, forging, and stamping. In addition to a 7-inch touch display, various analytical functions are available for all systems in the X series. To store all data related to each mold, production order, and manufacturing, it is equipped with automatic recording functions for operating time, settings, and downtime, as well as various counters and storage functions. 【Features】 ■ Protection of machines and molds ■ Quality control in-process ■ Increased productivity through extended runtime, reduced downtime, and improved production speed ■ Reduction of mold and scrap costs ■ Process analysis to achieve a more stable production process *For more details, please refer to the PDF document or feel free to contact us.

"X1/Header Former Rolling" is a smart monitoring system for metal forming. The main screen allows you to grasp all information related to monitoring (counters, maximum force, envelope curve, trend limits) at a glance. It can automatically calculate the monitoring angles for new products and molds, and the optional tool memory function can save settings for up to 200 products and molds. 【Features】 ■ Protection of machines and molds ■ Quality control during the process ■ Increased productivity through extended runtime, reduced downtime, and improved production speed ■ Reduction of mold and scrap costs ■ Process analysis to achieve a more stable production process *For more details, please refer to the PDF document or feel free to contact us.

The X series offers options for both press and rolling applications. The 'X3s (for press)' supports calibration of sensor waveforms with a maximum of 10 points and features an intelligent monitoring system equipped with a high-resolution 9-inch touch display. It is used for process monitoring, enabling optimization of production processes and improvement of work quality. Additionally, it has a positive impact on the entire machine. With multiple counter functions, it allows for detailed management and analysis of production. Furthermore, it can monitor process signals and display peak values, envelope curves, trends, and process quality.

The "X3S (for thread rolling)" is an intelligent monitoring system equipped with automatic signal amplification and automatic monitoring angle setting functions, which automatically calculates all monitoring limits. Sensors placed in optimal locations on machines and molds convert process information into electrical signals. The electrical signals are amplified and filtered, then processed using appropriate monitoring methods. In addition to a 9-inch touch display, various analysis functions are available in all systems of the X series. 【Features】 ■ Protection of machines and molds ■ Quality control during the process ■ Increased productivity through extended runtime, reduced downtime, and improved production speed ■ Reduction of mold and scrap costs ■ Process analysis to achieve a more stable production process *For more details, please refer to the PDF document or feel free to contact us.

The "X5 (for press use)" is a powerful monitoring system with various analytical functions that can record operating time, setup time, downtime, machine speed, productivity distribution, and major production defects. In addition to various counters, it has the capability to store all related monitoring data, production data, and process anomaly data, which can be used with various molds and orders. It is equipped with a high-speed response, high-resolution 12-inch touch display with an LED status lamp. 【Features】 ■ Protection of machines and molds ■ Quality control during the process ■ Increased productivity through extended runtime, reduced downtime, and improved production speed ■ Reduction of mold and scrap costs ■ Process analysis to achieve a more stable production process *For more details, please refer to the PDF document or feel free to contact us.

The "X5/Header Former for Rolling" is an in-process monitoring system for metal forming production, including cold forming, thread rolling, forging, and stamping. It features a high-speed response, high-resolution 12-inch touch display with an LED status lamp, used for protecting machines and molds, process monitoring, and detecting abnormalities in the production process. It also enables optimization of work quality. With the use of this product, machine setup becomes easier, allowing operators to perform various tasks in a short amount of time. 【Features】 ■ Protection of machines and molds ■ Quality control in-process ■ Increased productivity through extended runtime, reduced downtime, and improved production speed ■ Reduction of mold and scrap costs ■ Process analysis for achieving a more stable production process *For more details, please refer to the PDF document or feel free to contact us.

The "X7 (for press)" is a monitoring system equipped with a high-speed response, high-resolution 15-inch touch display featuring an LED status lamp. In addition to various counters, it has the capability to store all related monitoring data, production data, and process anomaly data, which can be used with various molds and orders. It is used for machine and mold protection, process monitoring, and detecting abnormalities in the production process, enabling optimization of work quality. 【Features】 ■ Protection of machines and molds ■ Quality control during the process ■ Increased productivity through extended runtime, reduced downtime, and improved production speed ■ Reduction of mold and scrap costs ■ Process analysis to achieve a more stable production process *For more details, please refer to the PDF document or feel free to contact us.

The "X7 (for thread rolling)" is a high-end monitoring system used for protecting machines and molds, process monitoring, and detecting abnormalities in the production process. With various counter functions, it allows for detailed control and analysis of the production process. Additionally, it can monitor process signals and display peak values, envelope curves, trend curves, and process quality curves. Equipped with automatic signal amplification and automatic monitoring angle setting functions, this product automatically adapts to the ever-changing production conditions using a teach-in function. 【Features】 ■ Protection of machines and molds ■ Quality control in-process ■ Increased productivity through extended runtime, reduced downtime, and improved production speed ■ Reduction of mold and scrap costs ■ Process analysis for achieving a more stable production process *For more details, please refer to the PDF materials or feel free to contact us.

The BRANKAMP monitoring system we handle can be used for a wide range of headers and former applications. Monitoring can be performed in a similar manner regardless of the machine size, rotation speed, etc. Additionally, the type and number of sensors, as well as their installation positions, are determined based on the intended purpose of use. 【Features】 ■ Machine and mold protection ■ Defective product detection ■ Support for mold setup ■ Improvement of machine operating rates ■ Various monitoring functions ■ Networking between monitoring systems *For more details, please refer to the PDF materials or feel free to contact us.

We would like to introduce the "BRANKAMP Monitoring System," which can be used for a wide range of rolling applications. Monitoring can be performed in a similar manner regardless of the machine size, rotation speed, etc., and the type and number of sensors, as well as their installation positions, are determined based on the intended use. It contributes to supporting mold setup and improving machine operating rates. 【Features】 ■ Machine and mold protection ■ Defective product detection ■ Support for mold setup ■ Improvement of machine operating rates ■ Various monitoring functions ■ Networking between monitoring systems *For more details, please refer to the PDF materials or feel free to contact us.

The product is an effective method for monitoring and controlling the machine by detecting defects or abnormal conditions in the workpiece during the deformation stage to prevent overload or damage to the tool elements. Furthermore, by intricately combining the signals from the sensors installed on the machine using algorithms, it achieves improved machine efficiency and reduced processing time during setup. It allows for the entire molding process to be monitored and recorded within the machine frame, and the RAM sensor monitors the tools within the machine. 【Features】 ■ Machine safety ■ Machine efficiency (increased usage time, maximization of tool life) ■ Increased productivity (more workpieces produced per minute, unmanned shift system) ■ Improved workpiece quality (supply without defects) ■ Reduction of unplanned downtime/tool damage/repair costs *For more details, please refer to the PDF document or feel free to contact us.

"UltraEmission" detects small punching scraps and chips within the mold. It can reliably detect under various conditions, such as whether the stripper plate has soft, hard, hot, or strong springs. Through envelope curve monitoring, the product is monitored with every stroke, ensuring stable quality. 【Features】 ■ Quality control in a cost-effective manner ■ Protection from mold damage due to scrap accumulation ■ Maintains high productivity without compromising product quality ■ Easy and simple limit setting through a learning function ■ Detection of scrap using unique sensor signal processing technology *For more details, please refer to the PDF document or feel free to contact us.

In the automotive industry, the quality of die-cast products is a crucial factor that influences the safety and performance of vehicles. Particularly for parts such as engine components and chassis parts, which require high strength and precision, quality control in the manufacturing process is essential. Managing the surface temperature of molds is one of the key factors that affect the quality of die-cast products; inadequate temperature management can negatively impact the dimensional accuracy and strength of the products. TTV monitors the mold surface temperature in real-time, contributing to the stabilization of quality. 【Usage Scenarios】 - Manufacturing die-cast products where quality is emphasized, such as engine components and chassis parts - Optimization of release spray and lubrication processes in die-casting operations 【Benefits of Implementation】 - Stabilization of die-cast product quality - Reduction of process costs (decrease in the number of defective casts)

In the machine tool industry, maintaining product accuracy is essential for consistently supplying high-quality products. Variations in mold temperature directly affect the dimensional accuracy and quality of die-cast products, potentially leading to defects and delays in the process. TTV (Total Thermal Vision) monitors the surface temperature of molds in real-time to address these challenges. 【Usage Scenarios】 - Mold temperature management in the die-casting process - Optimization of release spray and lubrication processes - Optimization of cycle times 【Benefits of Implementation】 - Stabilization of product quality - Reduction of process costs (decrease in the number of scrap shots) - Extension of mold lifespan