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The EasyRoll BR Series is a lineup of six three-roll mills, ranging from benchtop models with φ63.5 mm rolls to production models with φ300 mm rolls. You can scale up from R&D to mass production within the same series. ■ All models: Roll gap controlled numerically in 1 µm steps The Position Repeater lets you set and manage the gap numerically. Anyone can reproduce the same quality, making it easy to transfer conditions set in the lab to production machines. ■ Fixed structure keeps the gap constant during processing Prevents the gap from widening under the load of the material being processed. ■ Safety features as standard Equipped with an emergency stop button, hand-turn handle, safety cover, and brake mechanism. ■ Precision maintained after installation Annual inspection and zero-point adjustment let you reset the reference position. We also offer on-site testing at our facility, demo unit rental, and contract processing with the benchtop BR-150HCV3.
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Bead mill processing can be performed in liquid nitrogen at -196℃. By using dry ice beads, we can solve the problem of contamination of products with impurities, and dry grinding allows for grinding down to the nano to sub-micron range. While the recovery from conventional bead mill processing is in a slurry form, the recovery from grinding in liquid nitrogen becomes powder. Grinding of metallic silicon and pharmaceuticals is also possible. 【Features】 ■ Grinding in an inert environment ■ Simplification of the drying process ■ Grinding of difficult-to-grind materials is possible ■ No material changes due to temperature rise, etc. *For more details, please refer to the catalog or feel free to contact us.
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The Dispersion Alpha Mill (DAM series) is a bead mill designed for nano-dispersion while preserving particle structure. [Do any of these sound familiar?] - Over-dispersion breaks primary particles, causing re-agglomeration - Viscosity rises as processing continues - Fines increase and quality becomes unstable - Lab results can't be reproduced on production machines [Why customers choose the DAM series] ■ Stable operation even at high peripheral speeds The specially shaped lower vessel prevents beads from accumulating or clustering. ■ High efficiency even at low peripheral speeds The patented Delta-V disc and agitator blades create a circulating flow that moves beads efficiently. ■ Minimal bead leakage The upper centrifugal separation chamber retains beads as small as φ0.03 mm across a wide range of peripheral speeds. ■ Dispersion that preserves particle structure Suppresses fines generation and viscosity rise for stable, reproducible processing. ■ Easy scale-up Throughput increases roughly in proportion to vessel volume, while particle size trends are maintained. We also welcome inquiries about trial testing and equipment rental.
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We will introduce our processing achievements and case studies related to our grinding treatment, as well as various services. With our outstanding technical capabilities as Japan's first bead mill manufacturer, we will solve various concerns! 【Processing Achievements】 Here is a list of materials we have processed (partial excerpt): ■ Electrode materials… Barium sulfate, Nickel ■ Electronic components… Si alloy ■ Battery materials… Iron alloy 【A Must-See for Those Facing These Issues】 ■ Processed materials do not reach the target particle size ■ Want to increase production efficiency ■ Want to reduce contamination ■ Want to suppress temperature rise during processing ■ Blockages in piping during processing ■ Want to reduce coarse particles and improve quality… We have proposal examples on our website! For customers exploring new materials for grinding and dispersion or new processing methods, we also offer services such as "Bead Mill and Three-Roll Mill Prototype Testing" and "Demo Machines and Rentals" as suitable means. The product life cycle is shortened, and the development period for new products is also reduced. To mitigate investment risks, we also offer "Contract Processing" to help reduce customer risks. *For more details, please download the PDF or feel free to contact us.
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The Neo-Alpha Mill (NAM series) is a production bead mill dedicated to nano-dispersion. [Do any of these sound familiar?] - Coarse particles that particle size analyzers can't detect remain in the product - Short-pass causes uneven processing - Lab results can't be reproduced on production machines [Why customers choose the NAM series] ■ No.1 Dramatically fewer coarse particles The high-density bead zone reliably acts on coarse particles while preventing over-dispersion. The high-efficiency dispersion zone circulates beads at high speed to increase the strength and frequency of impacts. ■ No.2 Uniform slurry A long grinding chamber and the high-density bead zone prevent short-pass. ■ No.3 Lineup from benchtop to production models Results from small machines are easy to reproduce on larger ones, making scale-up simple. ■ Patented Delta-V disc Its protrusion-free shape changes little with wear, and it agitates beads efficiently. We also welcome inquiries about trial testing and equipment rental.
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The Easy Nano (RMB2) is a benchtop batch-type bead mill for research and development. [Do any of these sound familiar?] - You want to run dispersion tests on small amounts of expensive samples - You're new to bead mills and unsure where to start - Disassembly and cleaning take too much time - You want to set dispersion conditions before moving to a production machine [Why customers choose the Easy Nano] ■ Small-batch processing from 30 mL A batch type that needs no piping or pump. Just load the powder, solvent, and beads, and start the mill. ■ Disassembly and assembly in about 30 seconds Few parts make cleaning quick and easy. ■ Slurry charges from 30 to 300 mL Change the vessel to match the amount of sample. ■ Compatible with φ0.03–2.0 mm beads A cooling jacket allows temperature control. ■ Runs on standard 100 V AC laboratory power We also welcome inquiries about trial testing and equipment rental.
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The bead separation mechanism employs a gap separator type. It is strong against coarse particles and high viscosity, allowing for processing without clogging in the separation section. Due to its continuous operation and large range of input amounts, it can also be used as a production (prototype) machine despite its small size. Additionally, since it has the same structure as the production machine New Bisc Mill NVM type, it is easy to consider conditions for scale-up.
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The disk peripheral speed of a bead mill increases the force applied to the beads as it becomes larger, but this can lead to heat generation and abnormal wear of components and beads (increased contamination). To prevent this, it is necessary to reduce the disk's peripheral speed. The high-viscosity slurry-compatible bead mill "New Viscomill" employs a pin-type disk, achieving a disk peripheral speed of 6 to 12 m/sec. This results in high efficiency, low wear, low heat generation, and low cost. It is a very user-friendly model that also considers maintainability. 【Features】 ○ The low speed of the stirring disk reduces wear on mechanical parts and beads. ○ The structure is simple and easy to maintain. ○ It has wide versatility and can handle a broad range of processing liquids. ○ Easy maintenance. ○ Scalable. ○ No clogging in the bead separation section. ○ Effective for high-viscosity slurries. For more details, please contact us or download the catalog.
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The Easy Nano Explosion-Proof Model (BSG2) is the explosion-proof version of the Easy Nano RMB2 benchtop batch-type bead mill. It enables dispersion and grinding of flammable materials such as organic solvents. [Do any of these sound familiar?] - You want to run dispersion tests on solvent-based slurries safely in-house - You need a lab bead mill that can be used in explosion-proof areas - You want to study conditions with small amounts of solvent-based samples [Why customers choose the BSG2] ■ Handles dispersion and grinding of flammable materials Processes organic solvent-based slurries. ■ In-house evaluation with safety ensured Helps speed up development and reduce scale-up risk. ■ Uses the same vessels as the Easy Nano Vessels with standard charges of 30–300 mL can also be used in the explosion-proof specification. We also welcome inquiries about trial testing and equipment rental.
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The BR-150HCV3 is a benchtop three-roll mill compact enough for the laboratory. It lets you run kneading and dispersion tests on high-viscosity pastes using only small sample quantities. [Do any of these sound familiar?] - Dispersion quality varies from operator to operator - Adjusting the roll gap takes too much time - Trial conditions can't be reproduced, so quality is inconsistent - You want to standardize the process without relying on skilled operators [Why customers choose EasyRoll] ■ Roll gap controlled numerically in 1 µm steps Our proprietary Position Repeater lets you set and reproduce the gap precisely. ■ Roll position mechanically locked during processing Minimizes gap variation for stable, consistent dispersion quality. ■ Designed for safety and ease of use Safety cover and other safety features come standard. ■ Motorized gap adjustment models also available Supports touch-panel operation and logging of operating data. "Does it really make a difference in reproducibility?" Try it with your own materials and see for yourself. We also welcome inquiries about trial testing and equipment rental.
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