コスモ技研 List of Products and Services

1. Heat-resistant robot system for high-temperature work (800 to 1250 degrees) 2. An era where dangerous tasks are no longer performed by humans due to the introduction of robots 3. Unmanned system utilizing robots with a payload capacity of 500g to 2300kg 4. Case study of a heavy load handling system using the world's largest robot

Cosmo Giken aims to achieve the "ultimate efficiency" of our customers' factories by providing smart factories that utilize various AI technologies, IoT technologies, and big data technologies, ultimately significantly enhancing the "competitiveness" of those companies. You can download detailed materials summarizing the cost reductions and added value from actual implementations. ■ Features - Reduction of 3 workers with heavy work transfer equipment. - In 3 years and 4 months, the investment amount for heavy work transfer equipment exceeds the reduction in labor costs. - If the equipment is used for 10 years, there will be a labor cost reduction of 240 million yen even after deducting the introduction costs. - Issues identified from the beginning of production, such as the high risk of "heavy object transfer" and "handling of high-temperature materials," have been resolved through automation. - Production volume has doubled!

We have been performing this task with a 6-axis robot for some time, but we were unable to avoid line stoppages due to screw insertion failures. This system has completely re-evaluated the robot hand and developed a mechanical floating mechanism for insertion and a special clamping mechanism.

This is the process of screwing a cap-shaped heavy screw cap (approximately 30 kg) into an SUS container. We developed a mechanical floating mechanism and a special clamping mechanism for insertion, successfully reducing the space required for the robot hand. Additionally, we achieved a nearly 100% success rate for screwing in. Furthermore, we have also succeeded in automating the surrounding equipment. For more details, please contact us or refer to the catalog.

Our company proposes the "smart factory" concept by combining technologies using AI, IoT, and big data with high-end CPUs, existing core systems, and industrial robots. We can also propose systems related to "heavy loads," "high temperatures," "explosion-proof," and "image processing," with numerous achievements including large-scale smart factories that incorporate hundreds of robots. As a domestic SIer, we provide consistent support from equipment to systems, contributing to the reduction of project management burdens. Please feel free to consult with us. 【We respond to the following needs】 ■ Visualization of operational status across multiple locations ■ Realization of a "non-stop factory" through preventive maintenance ■ Resolution of labor shortages and increase in production volume ■ Mechanization of hazardous tasks *We are currently offering a collection of case studies showcasing examples of cost reductions through smart factory implementation for free! For more details, please refer to the materials available for download from <Download Catalog>.