コスモ技研 List of Products and Services

This document provides a comprehensive explanation of the key points to consider when contemplating the introduction of a robotic system, spanning 24 pages. "Focus on creative work that only humans can do, and leave repetitive tasks to robots." This mindset leads to the realization of a more comfortable and sustainable manufacturing environment. If you are interested, please feel free to view it by downloading the catalog. 【Contents (excerpt)】 ■Decision-making on whether to introduce robots ■Key points for robot layout ■Key points for robot selection ■Balancing safety and cost

Our company proposes the "smart factory" concept by combining technologies using AI, IoT, and big data with high-end CPUs, existing core systems, and industrial robots. We can also propose systems related to "heavy loads," "high temperatures," "explosion-proof," and "image processing," with numerous achievements including large-scale smart factories that incorporate hundreds of robots. As a domestic SIer, we provide consistent support from equipment to systems, contributing to the reduction of project management burdens. Please feel free to consult with us. 【We respond to the following needs】 ■ Visualization of operational status across multiple locations ■ Realization of a "non-stop factory" through preventive maintenance ■ Resolution of labor shortages and increase in production volume ■ Mechanization of hazardous tasks *We are currently offering a collection of case studies showcasing examples of cost reductions through smart factory implementation for free! For more details, please refer to the materials available for download from <Download Catalog>.

Our company provides smart factory engineering using robots in industries such as chemicals, heavy industry, machine tools, aerospace, medical, pharmaceuticals, and food. Since we build the FA and IT system design in a seamless manner, we can create equipment that is user-friendly. We also offer comprehensive after-sales support unique to smart factories, utilizing remote monitoring and remote operation to provide rapid recovery support even from a distance in the event of equipment troubles. 【Business Content】 ■ Unmanned FA systems using robots Smart factory engineering in industries such as chemicals, heavy industry, machine tools, aerospace, medical, pharmaceuticals, and food. *For more details, please download the PDF or feel free to contact us.

01. Initiatives for Smart Factory Development by Cosmo Giken 02. Establishing a Hierarchical FA System 03. Next-Generation Smart Factory Proposed by Cosmo Giken

1. Filling room of a certain chemical factory. Manual work to fill hazardous substances. 2. Handling of film-type so-called "thin materials" is also possible with robots. 3. Similar to the above, filling room of a certain chemical factory. Gas masks are essential. 4. Filled liquid substances.

1. Heat-resistant robot system for high-temperature work (800 to 1250 degrees) 2. An era where dangerous tasks are not performed by humans due to the introduction of robots 3. Unmanned system utilizing robots with a payload capacity of 500g to 2300kg 4. Case study of a heavy load handling system using the world's largest robot

1. Heat-resistant robot system for high-temperature work (800 to 1250 degrees) 2. An era where dangerous tasks are no longer performed by humans due to the introduction of robots 3. Unmanned system utilizing robots with a payload capacity of 500g to 2300kg 4. Case study of a heavy load handling system using the world's largest robot

Visible Factory: The status of each factory can be seen at the headquarters. Connected Factory: The status of related factories can be seen. Unstoppable Factory: Preventing breakdowns and stoppages through appropriate equipment maintenance. Cosmo Technology Institute: Monitoring the situation on the Cosmo Technology Institute's monitor (utilizing AI, IoT, and big data).

Development Background Customers Served Example Case 1 Example Case 2 About Cosmo Giken [Company Overview]

We would like to introduce a case of the "Special Bag Palletizing Device," a conveying system, being implemented in the chemical industry. Automation has been a long-standing development theme, but there were many challenges, and due to the heavy labor involved, it was difficult to secure workers, especially during the summer and winter seasons when it was hard to gather people. By using a "KUKA 6-axis robot," we solved the long-standing issue of securing personnel. Automation also eliminated complaints due to worker assembly errors, enhancing our brand strength. 【Case Overview】 ■ Process: Integrated from design to maintenance ■ Machine Equipment Classification: Conveying System ■ Results after Implementation - The long-standing challenge of securing personnel has been resolved. - Automation has eliminated complaints due to worker assembly errors. *For more details, please download the PDF or feel free to contact us.

We would like to introduce a case of implementing "high-temperature heavy work handling" as a conveying system in the heavy industry. Previously, hoists were used, but due to concerns for worker safety, such as "burns from radiant heat and drops during transfer" and "steering with an iron rod while operating the hoist," we decided to automate the process. Using a robot capable of carrying 1350 kg, we transfer workpieces at 1200°C. One hand can accommodate dozens of different types of workpieces. [Case Overview] ■ Process: From design to maintenance, integrated ■ Machinery Classification: Conveying System *For more details, please download the PDF or feel free to contact us.

We would like to introduce a case study of the introduction of the "Ept Seal Application Device" as a processing machine targeted at the automotive industry. The background for automation is that a high level of application accuracy (within +2mm from the edge) is required, making it a task that even skilled workers find nerve-wracking. After the introduction, there were no other companies in the same industry that had automated this process, and one of the goals was to differentiate ourselves. This had been a long-standing development theme, and as a result, it was a great success. 【Case Overview】 ■ Process: From design to maintenance, all in one ■ Machine Classification: Processing Machine ■ Background for Automation - A high level of application accuracy is required, making it a task that even skilled workers find nerve-wracking - Uniformity of finished products - Responding to increased production *For more details, please download the PDF or feel free to contact us.

We would like to introduce a case study of the implementation of a "plastic cup transfer device" as a conveying system in the food industry. Two robots are placed in a small space to supply and retrieve trays. They can transfer four items simultaneously with one hand. After the implementation, the tasks that previously required five workers have been automated, reducing waste and significantly increasing production efficiency. 【Case Overview】 ■ Industry: Food ■ Process: Consistent from design to maintenance ■ Machinery Classification: Conveying System ■ Implementation Results - Automation of tasks that previously required five workers - Reduced waste and significantly improved production efficiency *For more details, please download the PDF or feel free to contact us.

This is a system that handles and transports LCD glass using a 6-axis robot, and performs sealing with a small robot equipped with a dispenser.

Cosmo Giken aims to achieve the "ultimate efficiency" of our customers' factories by providing smart factories that utilize various AI technologies, IoT technologies, and big data technologies, ultimately significantly enhancing the competitiveness of those companies. You can download detailed materials summarizing the cost reductions and added value from actual implementations. ■Features - Reduction of 3 workers in the motor unit assembly equipment. - In 2 years and 7 months, the investment amount for the motor unit assembly equipment exceeds the amount saved in labor costs. - If the motor unit assembly equipment is used for 10 years, there will be a reduction in labor costs of 135 million yen even after deducting the initial investment costs.

The robot retrieves disks from the container, conducts inspections, and then sorts them for the next process. The feature of this device is that it determines the work position inside the container using vision and inspects while holding with the robot hand. The cycle time is 12 pieces/min. For more details, please contact us or refer to the catalog.

Cosmo Giken aims to achieve the "ultimate efficiency" of our customers' factories by providing smart factories that utilize various AI technologies, IoT technologies, and big data technologies, ultimately significantly enhancing the "competitiveness" of those companies. You can download detailed materials summarizing the cost reductions and added value from actual implementations. ■ Features - Reduction of 5 workers with multi-product packaging equipment for cosmetic boxes. - In 2 years and 10 months, the investment amount for the multi-product packaging equipment for cosmetic boxes exceeds the amount saved in labor costs. - If the multi-product packaging equipment for cosmetic boxes is used for 10 years, there will be a labor cost reduction of 86 million yen even after deducting the initial investment cost.

The robot retrieves the workpiece from the sheet metal, transports it via a conveyor, and then transfers it to the press machine using the robot. A key feature of this system is that it checks the workpiece using images to confirm its position and corrects it before transferring the workpiece. The cycle time is 6 pieces per minute. For more details, please contact us or refer to the catalog.

After automatic inspection of the appearance of products coming out of multiple forming machines by a robot, they are automatically transferred to a firing cart. Additionally, products after firing are automatically removed from the cart and loaded onto a pallet. The cycle time is 5 seconds per unit. For more details, please contact us or refer to the catalog.

This is a system that handles liquid crystal glass with a 6-axis robot, performs transportation, and seals with a small robot equipped with a dispenser. For more details, please contact us or refer to the catalog.

This is a system that unpacks the pulleys (four in total) from the pallet that has flowed in from the left side of the line, performs automatic measurement, and transports them to the next process. For more details, please contact us or refer to the catalog.

This is the process of screwing a cap-shaped heavy screw cap (approximately 30 kg) into an SUS container. We developed a mechanical floating mechanism and a special clamping mechanism for insertion, successfully reducing the space required for the robot hand. Additionally, we achieved a nearly 100% success rate for screwing in. Furthermore, we have also succeeded in automating the surrounding equipment. For more details, please contact us or refer to the catalog.

Cosmo Giken aims to achieve the "ultimate efficiency" of our customers' factories by providing smart factories that utilize various AI technologies, IoT technologies, and big data technologies, ultimately significantly enhancing the "competitiveness" of those companies. You can download detailed materials summarizing the cost reductions and added value from actual implementations. ■ Features - Reduction of 3 workers with heavy work transfer equipment. - In 3 years and 4 months, the investment amount for heavy work transfer equipment exceeds the reduction in labor costs. - If the equipment is used for 10 years, there will be a labor cost reduction of 240 million yen even after deducting the introduction costs. - Issues identified from the beginning of production, such as the high risk of "heavy object transfer" and "handling of high-temperature materials," have been resolved through automation. - Production volume has doubled!

Cosmo Giken aims to achieve the "ultimate efficiency" of our customers' factories by providing smart factories that utilize various AI technologies, IoT technologies, and big data technologies. Ultimately, our main goal is to significantly enhance the "competitiveness" of those companies. You can download detailed materials summarizing the cost reductions and added value from actual implementations. ■Features - Reduction of 3 workers in the extraction, transfer, and inspection processes. - Within 2 years and 5 months, the investment amount for the "casting processing and finishing line" will be surpassed by the reduction in labor costs. - If the "casting processing and finishing line" is used for 10 years, there will be a labor cost reduction of 205 million yen even after deducting the implementation costs. - Overall efficiency improvements in equipment will increase production volume by 20%!

This is a system that supplies several types of parts to a base pallet transported from the left side of the line using a robot, and performs automatic assembly. The features of this device include transferring workpieces of different dimensions with a single hand and determining the posture of the workpieces using images. The cycle time is 6 pieces per minute. For more details, please contact us or refer to the catalog.

Cosmo Giken aims to achieve the "ultimate efficiency" of our customers' factories by providing smart factories that utilize various AI technologies, IoT technologies, and big data technologies. Ultimately, our main goal is to significantly enhance the "competitiveness" of those companies. You can download detailed materials summarizing the cost reductions and added value from actual implementations. ■ Features - Reduction of 9 workers around the press machine. - In 2 years and 5 months, the investment amount for the equipment around the press machine exceeds the reduction in labor costs. - By using the equipment around the press machine for 10 years, there will be a cost reduction of 205 million yen in labor costs, even after deducting the initial investment costs.

Cosmo Giken aims to achieve the "ultimate efficiency" of our customers' factories by providing smart factories that utilize various AI technologies, IoT technologies, and big data technologies. Ultimately, our main goal is to "significantly enhance the competitiveness" of those companies. You can download detailed materials summarizing the cost reductions and added value from actual implementations. ■ Features - Reduction of 4 workers through the introduction of automotive depalletization and automation lines. - In 2 years and 11 months, the investment amount for automotive depalletization and automation lines will be surpassed by the reduction in labor costs. (70,000 thousand yen ÷ 36,000 thousand yen = 2 years) - By using the automotive depalletization and automation lines for 10 years, there will be a labor cost reduction of 290,000 thousand yen even after deducting the initial investment costs.

Remove the parts stacked on the pallet and assemble them onto the base part on the tray being transported from the other side using a floating mechanism. The cycle time of this system is 10 seconds.

After taking out each resin plate from the container and washing it, a special coating is applied, and then palletizing is performed. The cycle time for this process is 15 seconds.

The robot will not only place the workpieces without gaps but will also supply the intermediate plates using the robot. Due to the cycle time constraints, the hand design allows for multiple workpieces to be grasped simultaneously. (Each robot can accommodate 7 different types with interchangeable fixtures.) The cycle time of this system is 2 to 4 seconds.

In addition, the products after firing are automatically removed from the cart and automatically loaded onto pallets.

The appearance of the products set on the tray is transferred to a temporary storage using Robot A after image recognition. Then, Robot B automatically transfers the products from the temporary storage to the inspection station, where a camera inspects their shape. After that, Robot C sorts the good and defective products, recognizes the gaps in the tray through images, and automatically loads them. A key feature of this device is that it is equipped with a vision sensor on the robot hand to recognize the shape of the products and trays. The cycle time is 15 pieces per minute.

The tilt of the products coming out of the filling machine is assessed through images, and while making positional corrections, they are rapidly transferred to plastic cases. Using visual tracking technology, the robot synchronizes with the product transport conveyor and the plastic case transport conveyor to transfer the products at high speed. The cycle time is 100 bags/min × 2 rows.

After automatically transferring materials A and B to the inspection table and conducting shape and defect inspections, they are transferred to the molding machine using a robot equipped with image processing, and simultaneous molding occurs. The robot is equipped with a multifunctional hand to reduce time and handle multiple shapes. The cycle time is 8 pieces per minute.

【Handbook Details】 ■ "Key Points for Implementing Robot Systems" This is a booklet summarizing the essential points for successfully implementing robot systems to reduce production costs. It is a must-read for those considering the introduction of robotic hands. ■ "Key Points for Introducing and Building Unmanned Production Lines" This booklet summarizes the essential points for successfully choosing a set manufacturer to realize unmanned production lines. It provides various concrete examples and technical information related to the automation of production lines. It is filled with examples of robot utilization for increasing productivity, unmanned and labor-saving equipment, and accommodating a variety of products. 　~For those who wish to receive technical materials, please apply through the "Contact Us" section~

Using visual tracking, the robot can synchronize with the product transport conveyor and the tray transport conveyor to transfer products at high speed. The cycle time will be 60 bags per minute.

If you wish, please make your request through "Contact Us."

If you wish, please request it through "Contact Us."

If you wish, please make your request through "Contact Us."

We have been performing this task with a 6-axis robot for some time, but we were unable to avoid line stoppages due to screw insertion failures. This system has completely re-evaluated the robot hand and developed a mechanical floating mechanism for insertion and a special clamping mechanism.

This is a system that unpacks the pulleys (four in total) from the pallet that has flowed in from the left side of the line, performs automatic measurement, and transports them to the next process.

This is a system that supplies several types of parts to a base pallet transported from the left side of the line using a robot, and performs automatic assembly.

Cosmo Giken aims to achieve the "ultimate efficiency" of our customers' factories by providing smart factories that utilize various AI technologies, IoT technologies, and big data technologies. Ultimately, our main goal is to significantly enhance the "competitiveness" of those companies. You can download detailed materials summarizing the cost reductions and added value from actual implementations. ■ Features - Reduction of 5 workers in the confectionery packaging equipment. - In 2 years and 7 months, the investment amount for the confectionery packaging equipment exceeds the amount saved in labor costs. - If the confectionery packaging equipment is used for 10 years, there will be a reduction in labor costs of 112 million yen, even after deducting the initial investment cost.