アレイマジャパン List of Products and Services

Our factory in Halmstad, Sweden melts approximately 550 types of alloys and supplies them worldwide as redrawing materials or intermediates. We can melt heat-resistant alloys, FeNi alloys, corrosion-resistant alloys, nickel-based alloys, stainless alloys, and more in small batches of 5 to 10 tons, allowing for flexible responses to customer needs.

• Steel

Electric Cantal! From Burner to Electricity ■ For example (1) Heat treatment is being done, but the temperature distribution is not quite right, leading to unstable quality. (2) I want to heat more efficiently than now. (3) I want to eliminate exhaust gas emissions and implement environmental measures (zero CO2 emissions). If any of these apply to you, why not consider Cantal electric heaters? *For details, please view the PDF data available for download. You can check the differences between burners and electric heaters, as well as simulations of what happens when you switch to electric heaters in the materials.

• Heating device

Kantal has developed a new material for 3D printers, "KANTHAL AM100," which will bring a new revolution to the world of resistance heating heaters and components. This product not only has high-temperature resistance but also excellent high-temperature creep properties, making it suitable for complex-shaped resistance heating materials and components. In addition to manufacturing custom specifications, we provide technical support and advice that enables the production of products that were previously unimaginable. 【Service Overview】 ■ Feasibility Study (FS) for manufacturing with 3D printers ■ Advice and design provision for parts according to your requirements ■ Rapid prototyping and evaluation ■ Product manufacturing *For more details, please refer to the PDF document or feel free to contact us.

• 3D Printer
• Other services

This product is a compact superheated steam generator that reaches 1000°C in about 1 hour from startup. Temperature stability is approximately ±3°C, and steam flow stability is about ±5%. The steam output is up to 3.0 kg/h (higher flow rates are also possible). Additionally, the superheated steam achieves 1000°C. 【Features】 ■ Superheated steam at 1000°C ■ Compact (small size) ■ No boiler required ■ Precise temperature control *For more details, please refer to the PDF document or feel free to contact us.

• Other machine elements

"Cuprothal/Manganina Copper-Nickel (CuNi) / Manganese-Nickel (MnNi) alloys" are registered trademarks of Sandvik, available in wire, ribbon (flat wire), and strip shapes. Cantala CuNi alloys are used in a wide range of resistance wires, thermocouples, and high-temperature applications. These copper-nickel alloys feature high electrical resistance, high ductility, and good corrosion resistance, suitable for use at temperatures up to 600°C (1110°F). We offer various types, including the copper-nickel alloy "Cuprothal" and the manganese-nickel alloy "Manganina." For various grades, please contact our sales department. 【Features】 ■ Available in wire, ribbon, and strip shapes ■ Used in a wide range of resistance wires, thermocouples, and high-temperature applications *For more details, please contact us or download the catalog. *This catalog is available in English.

• Steel

This document explains the technology of the Kantal products handled by Sandvik Co., Ltd., specifically the "Kantal Flow Heater." It includes an overview of the product, its features, heating principles, structure, and more, along with diagrams and tables. [Contents] ■ Overview ■ Features of the Kantal Flow Heater ■ Heating Principles of the Kantal Flow Heater ■ Structure of the Kantal Flow Heater ■ Performance Basic Experiments of the Kantal Flow Heater ■ Summary, etc. *For more details, please refer to the catalog or feel free to contact us.

• Heating device

The "Cantal Flow Heater" offers four types of standard models, allowing us to select the appropriate heater based on the gas temperature and flow rate required by the customer. This product uses Cantal wire, which excels in heat resistance and material stability, and features a special groove design for high heat exchange efficiency, enabling the generation of high-temperature gas at 1100°C. The documentation includes the lineup, specifications, sizes, and performance data. 【Lineup】 ■2.6kW/Single-phase 200V/5.5Nm3/h ■8.3kW/Single-phase 200V/17.5Nm3/h ■20kW/Three-phase 400V/38Nm3/h ■40kW/Three-phase 400V/40Nm3/h *For more details, please refer to the catalog or feel free to contact us.

• Heating device

The "Cantal Flow Heater" is a new air heater capable of generating gas at 1100°C. It uses Cantal wire, which excels in high-temperature use and material stability. It has achieved higher heat exchange efficiency. It is very compact and easy to control the temperature (no special control required). We offer four standard types, and we can also manufacture special types that cannot be accommodated by standard products. 【Features】 ■ Output 2.6-48kW ■ Maximum 90m³/h ■ Maximum achievable temperature (up to 1100°C) ■ Compatible with commercial voltages (200V, 400V) ■ Very compact ■ Easy temperature control (no special control required) ■ Compatible gases are Air, N2, O2, CO2, H2 *For more details, please refer to the PDF document or feel free to contact us.

• Heating device

The "Cantal Flow Heater 3.5KW" is a heater capable of generating hot air up to 1100°C. For the 3.5KW type, several shapes are available as standard specifications. Additionally, you can choose from accessories such as high-performance insulation covers, temperature control panels, and gas piping fittings. 【Lineup】 ■ 3.5KW Heater ■ 3.5KW Heater (with flange adapter) ■ 3.5KW Heater (with output nozzle) ■ 3.5KW Heater (with output nozzle/flange) *For more details, please refer to the catalog or feel free to contact us.

• Heating device

The "Kanthal Flow Heater" is an air heater capable of generating hot air and high-temperature gas at 1100°C. By using thicker Kanthal wire and adopting a special structure, the heat exchange rate has improved. Furthermore, it achieves the same performance with half the surface load. It solves problems such as needing high-temperature gas above 900°C and wanting a compact, long-lasting air heater! 【Features】 ■ Capable of generating hot air and high-temperature gas at 1100°C ■ Uses Kanthal wire that excels in high-temperature use and material stability ■ High heat exchange efficiency 【Examples of Applications】 ■ Evaluation equipment for fuel cells (SOFC) ■ Engine combustion test equipment for automobiles, EGR test equipment ■ Process gas heating for electronic components and semiconductors ■ Heat shrink packaging using gas ■ Preheating before welding ■ Mold preheating ■ Hot air drying furnace *For more details, please request materials or view the PDF data available for download.

• Heating device

In the case study of Tubothal (radiant heater), examples are presented from "automobile manufacturers," "spring manufacturers," "heat treatment manufacturers," and "bearing manufacturers" that use the long-lasting, maintenance-free Tubothal. Tubothal combines a radiant heater using Kanthal APM as the heating element with APM-made radiant tubes. ■ Featured Cases ■ ○ Major automobile manufacturers ○ Automobile parts manufacturers ○ Spring manufacturers ○ Heat treatment manufacturers ○ Bearing manufacturers, etc. For more details, please contact us or download the catalog.

• Other heaters
• Electric furnace
• Other metal materials

The "Macaron" is a transformer-less radiant tube heater that supports a small-diameter coil heater with a special structure using Cantal APM (FeCrAl). It can operate at high temperatures of up to 1150°C and is capable of high-output use. Its structure, which takes thermal expansion and permanent deformation into account, reduces the risk of electric leakage and ensures a long lifespan. It is suitable for aluminum holding furnaces and continuous/batch gas carburizing furnaces. 【Features】 ■ Usable at high temperatures (up to 1150°C) and high outputs (up to 6W/cm²) ■ Flexible installation direction (horizontal/vertical installation) ■ Structure that enhances free radiation *For more details, please download the catalog or contact us.

• Heating device

"Fibrotar GSO" is a panel heater made with cantal alloy flat heating elements and integrated insulation material. It can be used up to 1200°C, enabling rapid heating of furnaces due to its high output. It is effective in improving productivity and reducing costs. It comes in panel and semi-cylindrical types, suitable for both small experimental furnaces and large industrial furnaces. 【Features】 ■ High temperature (up to 1200°C), high output (up to 100kW/m2: up to 10W/cm2) ■ Insulation material can be made as thin as possible, and the panel itself is of high strength ■ A special structure prevents deformation, suppressing heater deformation and protrusion in harsh environments ■ Free design allows for the possibility of transformer-less operation ■ Can be installed on ceilings, floors, and side walls *For more details, please download the catalog or contact us.

• Other environmental equipment
• Other processing machines

This is a module heater for CVD equipment used for coating ultra-hard chips and molds. It can be easily customized to your desired furnace dimensions and specifications, so please feel free to consult with us.

• Steel
• CVD Equipment

The radiant U/W tubes come in three different designs. Based on factors such as lifespan, furnace atmosphere, and temperature, we propose radiant tubes made of either Kantal APM(T), chromium-nickel steel, or a combination of the two, so that our customers can achieve the optimal cost-effectiveness.

• Steel

□■Main Features■□ ○Achieves over 20% efficiency improvement compared to conventional SER systems ○NOx emission levels below 50ppm, CO ~0ppm ○Low cost ----- Due to high efficiency, running costs are reduced by 35% ○Low maintenance costs ----- All major heat-resistant components are APM. A maintenance-free system with no scaling ○Applicable to various burner designs ----- Modular structure allows for application to existing burner technologies ○We can accommodate even small quantities. For details, please contact us.

• Heating device
• Industrial Furnace
• Engine parts

This is an introduction to our business division. For details on the product lineup, please refer to the separate document.

• Other heaters
• Electric furnace
• Oxidation/Diffusion Device

Providing heaters for diffusion furnaces and CVD furnaces used in semiconductor manufacturing.

• Other heaters
• Electric furnace
• Oxidation/Diffusion Device

This is a radiant tube and radiant tube heater (Chubotal) based on a powder sintered material developed as a heat-resistant heater. The alumina protective coating does not peel off, preventing scale buildup inside the tube, resulting in a long lifespan and no maintenance required, thus reducing the running costs of heat treatment furnaces. □■Features■□ ■ Excellent material with high heat resistance (1250°C) that can withstand high loads. ■ The surface oxidation protective coating (alumina) exhibits effective resistance against corrosive environments. ■ No scale buildup inside the tube, eliminating the need for maintenance. ■ Due to its low specific gravity, it is easier to install compared to nickel-chrome tubes. ■ As a seamless tube made by extrusion molding, there are no issues at the weld joints. *For more details, please request documentation or view the PDF data from the download.

• Other heaters
• Electric furnace
• Other metal materials

This is a high-load type module heater integrated with insulation material. By using high heat-resistant APM for the heater and ceramic fiber for the insulation material, it achieves long life and energy savings. We have a proven track record of approximately 25% reduction in annual electricity consumption. ●Features● ■ The heating element temperature can be freely designed up to 1300°C. ■ The heating element (heater only) can be replaced. ■ It is possible to install long heating elements across multiple modules, which can reduce the number of terminals and enhance energy-saving effects. ■ The use of thicker wires for the heating element results in a longer lifespan. ■ It can be designed for high wall loads. ■ Being modular significantly reduces construction time. *For details, please request a catalog or view the PDF data available for download.

• Other painting machines
• Other heaters
• Electric furnace

Cylinder-type heater (cylindrical) This is a high-load cylindrical module heater integrated with insulation material, using a heat-resistant heater Kantal A-1.

• Other heaters
• Electric furnace
• Oxidation/Diffusion Device

Based on our track record, over 50% of our products are sold as customized items processed into special shapes that are not standard types. We can easily customize to your desired furnace dimensions and specifications, so please feel free to consult with us.

• Other painting machines
• Other heaters
• Electric furnace

All products are designed and manufactured domestically. In addition to providing products, we also offer support for optimal heater design, electrical calculations, and drawings according to temperature, capacity, furnace dimensions, and atmosphere.

• Other painting machines
• Other heaters
• Electric furnace

Please consider not only conventional silicon device applications but also thermal processing applications for silicon-based power devices (IGBT) and annealing processes for compound semiconductors (GaN, SiC), as well as epitaxial growth equipment.

• Other heaters
• CVD Equipment
• Annealing furnace

A compact module heater that achieves high output in an extremely small space.

• others
• Other heaters
• Electric furnace

Flat panel type module heater that can be widely used as a ceiling heater.

• Other heaters
• Electric furnace
• Glass

High Power Reflector A high-output type heater module that integrates a diboride molybdenum heater and fiber insulation material.

• Casting Machine
• Other heaters
• Electric furnace

High-temperature, high-output heater module incorporating a half-cylinder thermal insulation material with a molybdenum disilicide heater (Kantal Super HT).

• Other heaters
• Electric furnace
• Annealing furnace

High-power heater module incorporating a half-cylindrical thermal insulation material with a molybdenum disilicide heater (Kanthal Super).

• Other heaters
• Electric furnace
• Annealing furnace

Cylindrical Heater Module SMU A high-output heater module that incorporates a molybdenum disilicide heater (Kantal Super) into cylindrical insulation material.

• Other heaters
• Electric furnace
• Annealing furnace

Cantal Super RA A disilicide molybdenum heater developed for use at high temperatures above 1250°C in a special atmosphere (especially a nitrogen atmosphere).

• Other heaters
• Electric furnace
• Ceramics

Special ceramic components, high-purity heating elements required in the semiconductor manufacturing process.

• Other heaters
• Electric furnace
• Annealing furnace

The lineup of Cantal Super features a new heating element with outstanding characteristics for cyclic use in high-temperature atmospheres.

• Other heaters
• Electric furnace
• Ceramics

This is a very unique heating element that forms an alumina coating based on a two-stage molybdenum heater. It can be used in high-temperature atmospheres similar to metal molybdenum heaters and graphite heaters, and it does not require care against atmospheric contamination. ■Features■ ■Can be used in multi-atmospheres that change during cycle operation in a single furnace, including oxidation, inert, endothermic, and reduction. ■Compared to molybdenum and graphite, it allows for heating element replacement even when the furnace is at high temperatures, minimizing furnace downtime. ■Can be used directly in the atmosphere, eliminating the need for a muffler to protect the heating element from the atmosphere, simplifying furnace design and reducing manufacturing and maintenance costs. ■Also suitable for oxidation treatment at low temperatures. ■Has a resistance at room temperature that is six times that of standard Kanthal Super, allowing for high output even during low-temperature operation. *For more details, please request materials or view the PDF data from the download section.

• Other heaters
• Electric furnace
• Other metal materials

Two-phase molybdenum heater Cantal Super 1900 It is a ceramic heater capable of forming a stable and strong coating even at high temperatures. The maximum operating temperature of the heating element is 1850°C.

• Other heaters
• Electric furnace
• Ceramics

Dihydride molybdenum heater (MoSi2) Kantal Super 1800

• Other heaters
• Electric furnace
• Ceramics

Dihydride Molybdenum Heater Cantal Super 1700

• Other heaters
• Electric furnace
• Glass

Please consider the Silicon Carbide heating element Global SD, which contributes to overall cost reduction for customers through the release of energy-saving heaters that are long-lasting, low-priced, and have short delivery times, while also being environmentally conscious.

• Other heaters
• Electric furnace
• Glass