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In response to the growing demand for plastic-free solutions in the pharmaceutical industry, Sigma Paper Industry proposes its unique "paper trays" that balance environmental impact reduction and functionality. We can provide precise custom designs tailored to the shapes of various items such as vials, ampoules, tubes, syringes, and auto-injectors. 【Key Features and Benefits】 ■ Plastic-free & Cost-effective: By switching to a single material "paper monomaterial," we enhance recyclability and contribute to achieving the SDGs. This is also effective in countering the rising costs of plastics. ■ Significant Space Savings: Delivered and stored in a flat sheet form, our trays significantly reduce warehouse space and transportation costs compared to traditional round trays. ■ High Functionality: Our trays provide reliable holding power (high cushioning) to protect fragile pharmaceuticals from vibrations, while ensuring easy retrieval in medical settings without stress. ■ From Manual to Automation: We flexibly accommodate everything from small-batch manual production to high-speed machine packaging. In addition to tray materials, we can also propose highly efficient "automatic packaging systems," providing comprehensive support for labor reduction and automation.
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To respond to the diverse and small-batch production and frequent design changes in the cosmetics industry, flexible and efficient labeling operations are essential. Manual label application depends on the skill level of the operator, making it difficult to maintain uniform results. Additionally, addressing labor shortages and improving productivity are also challenges. Sigma Paper's "Desktop Corner Labeler Model P-1" addresses these issues by enabling easy operation for smooth corner label application, supporting a reduction in workload and an increase in productivity. 【Usage Scenarios】 - Applying corner labels to cosmetic outer boxes - Cosmetic lines with small lot production - Labeling operations in limited spaces - Improving efficiency in manual label application 【Benefits of Implementation】 - Uniform results that do not depend on the operator's skill level - Reduced burden from manual work - Increased productivity in a space-saving manner - Contribution to alleviating labor shortages
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In the pharmaceutical industry, reliable sealing of medications is essential. In the packaging process, accurate labeling on each box is crucial, and handling this manually requires time and effort, along with the risk of human error. Our "Desktop Corner Labeler Model P-1" addresses these challenges by enabling easy and quick labeling, contributing to improved work efficiency and stabilized quality control. [Usage Scenarios] - Rapid corner labeling on small production lines - Packaging operations in limited spaces - Streamlining manual label application [Benefits of Implementation] - Reduced burden on operators and labor savings - Improved quality through uniform and accurate labeling - Increased productivity (15-40 boxes/min) - Compact design that can be placed anywhere
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In the pharmaceutical manufacturing industry, stable packaging is required to ensure product quality and safety. It is important to minimize the risk of foreign matter contamination during the packaging process and to maintain consistent quality at all times. Manual tape application depends on the skill level of the operator, which can lead to variations in the finished product. Additionally, there are challenges related to labor shortages and production efficiency. Sigma Paper's "Tabletop Corner Sealer Model P-II" addresses these issues by allowing for easy and smooth corner sealing with a one-touch operation that simply requires lightly pressing the box. 【Usage Scenarios】 - Small lot and diverse pharmaceutical packaging - Packaging operations in limited spaces - Environments where maintaining a sterile environment is required 【Benefits of Implementation】 - Uniform finishing that does not depend on the operator's skill level - Reduction of manual labor burden - Contribution to the efficiency and labor-saving of the packaging process - Consideration for maintaining a sterile environment
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In the pet supplies industry, the protection of contents during transportation and the prevention of damage are highly valued. Particularly, to safely and efficiently transport products of various shapes and sizes, reliable packaging and cost control of materials are essential. Inadequate packaging increases the risk of damage during transport, which can lead to decreased customer satisfaction. The Smart Blank Case provides safe and economical packaging solutions by reducing material costs through a wrap-around method and offering flexible responses to diverse shapes, addressing these challenges. 【Usage Scenarios】 - Packaging for various pet supplies such as boxes, pillow packs, and stand-up pouches - Packaging that protects contents from impact during transportation - When wanting to make effective use of factory space 【Benefits of Implementation】 - Possible to reduce the running costs of packaging materials - Neatly packages products with variable shapes, such as soft bags - Space-saving design effectively utilizes limited factory space
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In the food and beverage industry, there is a demand for small-batch production to accommodate a diverse product lineup. Therefore, in the packaging process, quick changeovers and flexibility in packaging formats are crucial. Additionally, effectively utilizing limited production space and keeping running costs low are essential for improving profitability. Sigma's "Smart Blank Case Packer" addresses these challenges with simple operation requiring only hopper loading, reduction of packaging material costs through a wrap-around method, and a space-saving design. 【Usage Scenarios】 - Food manufacturers handling a variety of products - Beverage factories requiring frequent line changes - Small-scale production lines aiming for space efficiency - Packaging of products with variable shapes, such as pillow packs and stand-up pouches 【Benefits of Implementation】 - Reduction of running costs through decreased packaging material expenses - Shortened changeover times due to simple operation - Optimization of factory layout through space-saving design - Flexible response to various packaging formats
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Free membership registrationIn the DIY supplies industry, packaging that can accommodate product diversity is required. Particularly, due to the wide range of product shapes and sizes, flexibility and consideration for the environment are important. Non-blister packs can adhere products to backing without using molded blister domes, making them suitable for various product shapes. Additionally, they are environmentally friendly packaging that achieves labor savings and high-speed production. 【Usage Scenarios】 - Packaging for DIY supplies - Packaging for tools, parts, accessories, etc. - DIY manufacturers seeking environmentally friendly packaging 【Benefits of Implementation】 - Accommodates diverse product shapes - Reduces environmental impact - Achieves labor savings and increases productivity
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Free membership registrationIn the gardening supplies industry, consideration for the environment is becoming increasingly important, and there is a growing demand for biodegradable packaging materials. By using materials that can return to the soil, we can contribute to waste reduction and the realization of a sustainable society. Non-blister packs are a packaging method that balances product protection and visibility while reducing environmental impact. 【Usage Scenarios】 - Packaging for seeds, seedlings, and gardening fertilizers - Gardening supplies that want to emphasize environmental consideration - Display in stores 【Benefits of Implementation】 - Promotes environmental consideration through the combination with biodegradable materials - Cost reduction through labor savings - Capable of accommodating products of various shapes
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Free membership registrationIn the pet supplies industry, consideration for the environment is becoming increasingly important. In particular, reducing packaging materials is a significant issue that can enhance a company's image. Traditional blister packs have the problem of high plastic usage and environmental impact. Non-blister packs reduce plastic usage and lower environmental impact by adhering the product to the backing without using molded blister domes. 【Usage Scenarios】 - Pet food - Pet toys - Pet care products 【Benefits of Implementation】 - Improved company image through environmentally friendly packaging - Cost reduction through resource conservation - Compatibility with a variety of product shapes
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Free membership registrationIn the daily necessities industry, there is a demand for products that are easy to handle and considerate of the environment. In particular, the convenience of allowing consumers to easily use products is an important factor that influences purchasing motivation. Traditional blister packs can pose challenges such as the complexity of opening and the need for sorting during disposal. Non-blister packs have a simple structure that adheres the product to the backing, making them easy to open and dispose of. 【Usage Scenarios】 - Refill pouches for shampoos and detergents - Individually packaged items like toothbrushes and soap - Cosmetic samples 【Benefits of Implementation】 - Reduced stress during opening - Easier sorting during disposal - Lower environmental impact
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Free membership registrationIn the apparel industry, space-saving in product storage and transportation is an important issue. In particular, compact packaging is required to make effective use of store and warehouse space. Additionally, consideration for the environment is essential for enhancing corporate image. Non-blister packs contribute to space-saving as they do not use molded blister domes. Furthermore, they are environmentally friendly packaging that enhances the value of apparel products. 【Usage Scenarios】 - Effective use of display space in stores - Improved storage efficiency in warehouses - Reduction of transportation costs - Building an environmentally conscious corporate image 【Effects of Implementation】 - Improved storage efficiency through space-saving - Enhanced corporate image through environmentally friendly packaging - Compatibility with a variety of product shapes - Labor-saving through (semi) automation
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Free membership registrationIn the electronics industry, protecting products during transportation and storage is crucial. It is necessary to safeguard products from shocks and vibrations while maintaining quality. Traditional blister packs have faced the challenge of high environmental impact. Non-blister packs protect products while reducing environmental impact and improving manufacturing efficiency. 【Usage Scenarios】 - Packaging of electronic devices - Protection during transportation - Display in stores 【Benefits of Implementation】 - Improved product protection performance - Reduced environmental impact - Enhanced manufacturing efficiency
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Free membership registrationIn the toy industry, consideration for the environment is becoming increasingly important, and there is a growing demand for sustainable product packaging. In particular, there is a call for reducing plastic usage and utilizing recyclable materials. Non-blister packs reduce plastic usage and lessen environmental impact because they do not use molded blister domes. Additionally, the simple structure that adheres the backing card to the product makes recycling easy. 【Usage Scenarios】 - Environmentally friendly product packaging - Reduction of transportation costs through space-saving design - Toys of various shapes 【Benefits of Implementation】 - Improved corporate image as an environmentally conscious company - Increased efficiency in the manufacturing process - Cost reduction
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Free membership registrationIn the stationery industry, it is important to effectively communicate the design and brand image of products to consumers. In particular, visibility in stores has a significant impact on sales. Traditional blister packs have faced challenges such as making products difficult to see and having a high environmental impact. Non-blister packs allow products to be clearly visible while reducing environmental burden. This maximizes the appeal of stationery products and contributes to sales promotion. 【Usage Scenarios】 - In-store displays - Product presentation on online stores - Product introduction at trade shows 【Effects of Implementation】 - Improved product visibility - Enhanced environmentally friendly corporate image - Potential cost reduction
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Free membership registrationIn the pharmaceutical industry, appropriate packaging is essential to ensure product safety. It is particularly important to prevent contamination and tampering, and to maintain product quality. Non-blister packs reduce the risk of foreign matter contamination and enhance safety by not using molded blister domes. The establishment of automated production lines also enables efficient manufacturing. 【Usage Scenarios】 - Pharmaceutical packaging - When seeking high safety packaging - When aiming for efficiency through automation 【Effects of Implementation】 - Reduced risk of foreign matter contamination - Maintenance of product quality - Increased productivity
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Free membership registrationIn the food industry, there is a demand for simplification of packaging and reduction of environmental impact. In particular, the rising labor costs and the need to reduce packaging material costs are important challenges. Non-blister packs enable the adhesion of products to backing without using molded blister domes, allowing for labor-saving and high-speed automation compared to manual or machine shrink methods. This significantly improves manufacturing efficiency and contributes to cost reduction. Non-blister packs achieve simplification and efficiency in food packaging, supporting companies in enhancing their competitiveness. 【Usage Scenarios】 - Individual packaging for food - Gift packaging - Promotional packaging 【Effects of Implementation】 - Cost reduction through labor savings - Increased productivity through high-speed operations - Contribution to environmental considerations
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Free membership registrationIn the cosmetics industry, there is a demand for lightweight packaging to reduce transportation costs and environmental impact. It is particularly important to have efficient packaging that does not compromise the beauty of the product. Non-blister packs achieve lightweight design by not using molded blister domes, contributing to reduced transportation costs. Additionally, as an environmentally friendly packaging option, it can also support a company's CSR activities. 【Usage Scenarios】 - Protection of cosmetic containers - Reduction of transportation costs - Decrease in environmental impact 【Benefits of Implementation】 - Cost savings in transportation due to lightweight design - Improved corporate image through environmentally friendly packaging - Adaptability to various shapes
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Free membership registrationThe "Non-Blister Pack" is an environmentally friendly packaging solution that has achieved overwhelming productivity by establishing an automatic manufacturing line for products with backing cards. Instead of using molded blister domes, it adheres the product to the backing card. Compared to manual or machine shrink methods, it enables labor-saving and high-speed production through (semi) automation. Additionally, it can accommodate various product shapes and can bond two types of products, making it suitable for diverse decorative expressions such as metallic paper and faux embossing. 【Features】 ■ Significant improvement in manufacturing efficiency with environmental consideration ■ Establishment of an automatic manufacturing line for products with backing cards ■ Possible (semi) automation ■ High degree of freedom in box and container shapes *For more details, please refer to the PDF materials or feel free to contact us.
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It is used for formulations frozen with deep freezers or liquid nitrogen, which are common in biopharmaceuticals and regenerative medicine products. - There is no impact during the freezing of formulations at ultra-low temperatures. - Durability to withstand rapid temperature changes during thawing. - Buffer design to protect expensive formulations. - Space-saving design to maximize transport efficiency.
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Easy and smooth corner labeling.
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Easy and smooth corner taping.
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Digital Proofreading Support System A groundbreaking system that allows for the comparison of text data with different layouts in multiple languages. (pdf, word, powerpoint, illustrator, etc.) - Comparison Function It can detect layout changes, font differences, text deletions, and text additions. Example: First Proofreading [Comparison between manuscript (WORD, POWERPOINT, etc.) and PDF laid out in Illustrator] Example: New Edition vs. Old Edition Proofreading [Comparison between PDFs] - Automatic Paragraph Recognition Function - Proofreading Support Function - Partial Comparison Function The following features can be added as options: - Proofreading History Management Server - FDA Cert21 Part11 Compliance Option
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This is an acceptance inspection support system using pattern matching (image comparison) methods. Functionally, it is designed for quality control personnel in manufacturing companies that purchase materials such as cartons and accompanying documents in industries like food and pharmaceuticals. It has the following features: - Reporting function - Inspection support function - Automatic image correction function Integrated quality management can be performed with the following options: - History management server function - User management function
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Sigma Paper Industry Co., Ltd. is a specialist company focused on packaging for pharmaceuticals and medical devices. We handle various products including cartons, package inserts, and various labels. Among these, our cartons, which excel in productivity, have won numerous awards and are highly regarded by patients and medical professionals around the world for their ease of use. Additionally, we also print various package inserts and have established dedicated large-scale manufacturing lines for pharmaceutical package inserts in Osaka, Shizuoka, and Chiba. We respond swiftly and with reliable quality to sudden changes in demand due to disasters and other factors. For all your pharmaceutical and medical device packaging needs, please trust us. 【Business Areas】 ■ Living Materials Division ■ C&I Division ■ IT Solutions Division ■ Package Systems Division *For more details, please refer to our catalog or feel free to contact us.
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Sigma's "Outer Case Accumulation Packaging Machine" (Compact Cartoner) is an automatic packaging machine that automatically wraps and glues the contents simply by supplying blanks to the hopper. It uses wrap-around blank sheets, which reduces packaging material costs compared to the bottom one-touch method. Additionally, it is compatible with flexible packaging materials, so please feel free to contact us.
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Free membership registrationThis is an optimal pest control service (insect intrusion prevention measures) for manufacturers of food, pharmaceuticals, and other products in factories and warehouses. ■ What is ICCSSO? Using weather-resistant adhesive sheets, it seals gaps in buildings such as factories and warehouses, preventing tiny insects and mites from entering through gaps as small as a few millimeters for an extended period. By selecting adhesive sheets that match the size of the gaps and the material of the substrate, and having experts perform the installation, this new insect intrusion prevention measure achieves even greater effectiveness. ■ Four Benefits of ICCSSO 1. Low Cost Both the processing and installation of the sheets are simple, and the material costs are relatively low, allowing us to offer it at a significantly lower price than traditional exterior wall construction. 2. Long Lifespan The sheets have a weather resistance of 5 to 8 years, and are further reinforced with a laminate finish to ensure sufficient strength. Additionally, due to the flexible material, they can adapt to the expansion and contraction of the substrate (board surface), allowing for long-lasting effectiveness. 3. Adaptable to Various Installation Locations By using special sheets and performing substrate treatment, it can be adapted to various locations. (Note: Installation may not be possible depending on the condition of the substrate and location.) 4. Short Construction Period The installation method is simpler than traditional pest control measures, allowing us to provide the service in a relatively short period.
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