タクボエンジニアリング List of Products and Services

In response to requests for small explosion-proof motors, we have started selling two types: 200W and 600W as standalone products. They can be used as embedded devices for driving equipment installed in hazardous environments. The small explosion-proof AC servo motor, developed during the process of creating a painting robot line dancer, demonstrates its effectiveness as a driving device for equipment such as painting robots and paint pump syringe pumps, among others, in hazardous environments. ● Achieves one of the smallest classes in the world for pressure-resistant explosion-proof AC servo motors! ● Contributes to space-saving for the entire system due to its compact and lightweight design! ● The cable exit is on the motor shaft side, allowing for a compact routing. ● Certified according to the latest explosion-proof guidelines from 2008 (certified by the Industrial Safety and Technology Association).

• AC Motor

A single robotic arm can be equipped with up to 12 spray guns.

• Other surface treatment equipment

■Example: Paint consumption - approximately 1g (per mobile phone piece) ■Color matching / color change time - approximately 2 to 3 minutes ■Color reproducibility - hue stability ■Film thickness control - freely adjustable from 3 to 30μ ■Production capacity - approximately 60 pieces ■Networking - N/DACS compatible ■Teaching-less - dedicated keitai-PACK ■High-efficiency painting - dedicated jig development

• Other painting machines

◆Key Features 1) Numerical management painting system 2) Significant reduction in paint usage 3) Reduction in defect rates 4) Easy color matching 5) Easy cleaning and color change 6) Good operability, suitable for any operator 7) Small installation space 8) Low overall energy consumption *) No technicians required

• Other painting machines

【Oil Used in Booth Cleaning Liquid】 A painting booth that uses oil in the cleaning liquid. The oil captures overspray mist. 【Booth Designed for Low Noise and Long Lifespan】 With a low noise design of 68db, conversations can be held even in front of the booth. It allows for painting that considers the surrounding environment. Since it does not use water, which is a cause of rust, it is a long-lasting booth that can operate for over 30 years without rusting. *Note: Depending on the installation environment, the outer panel may rust. 【Automatic Sludge Recovery】 By connecting a sludge recovery device (optional), sludge can be solidified through a centrifugal separation method, allowing for semi-automatic sludge recovery. This significantly reduces waste disposal costs. 【Layout Freedom】 The oil booth does not require drainage treatment facilities or water supply and drainage equipment. Layout is flexible, such as on the second floor of a factory. 【Oil Can Be Used Semi-Permanently】 The oil can be used semi-permanently as long as the paint sludge contained in the paint is removed. 【Oil Booth Compliant with Fire Safety Regulations】 The oil used meets both flash point and ignition point standards. The oil does not burn in typical fires. *Note: The outer panel (steel plate) may melt due to surrounding fires. 【Effects of the Oil Booth】 The painting environment changes. Waste disposal costs change.

• Painting Machine
• Other dust collectors and related products
• Other painting machines

● A painting booth that uses a special oil in the cleaning solution. ● The oil catches overspray mist. ● With a low noise design of 68db, conversations can be held even in front of the booth. It allows for painting that takes into consideration the surrounding environment. ● By connecting a sludge recovery device (optional), sludge can be semi-automatically processed and solidified through a centrifugal separation method, significantly reducing industrial waste costs.

• Painting Machine
• Other dust collectors and related products
• Other painting machines

The world's only hot air drying furnace, Drytech, is well-known in the painting industry. Its excellent finish, rapid temperature rise, good temperature distribution, and low fuel consumption make it a bestseller worldwide. Additionally, it is a dryer that pursues quality and cost-effectiveness, suitable for installation in clean rooms.

• Other painting machines
• Industrial Furnace
• Drying Equipment

Mass production-compatible coating system for producing three coats on mobile phone bodies.

• Other painting machines
• Articulated Robot

This product is a painting system that enables the production of three coats for a mobile phone body using a single robot, accommodating small-batch and diverse production. From equipment for maintaining quality, such as measures against waste defects, to robots/systems that achieve high quality, we focus intensively on specialization. Furthermore, we have introduced the rotating painting technology R, which realizes high-quality ultra-gloss coatings, achieving a high level of digital painting. 【Lineup】 ■ Mobile Phone 1R3C ■ Mobile Phone 3R3C ■ Smartphone 3R3C - Case - 1 *For more details, please refer to the PDF materials or feel free to contact us.

• Other painting machines
• Articulated Robot

A dedicated painting system for vehicle wheels that incorporates Takubo Engineering Co., Ltd.'s painting robot system "SOFTBOY PRO" and the newly developed IH induction heating drying system "JURO."

• Articulated Robot
• Painting Machine
• Other surface treatment equipment

A door mirror painting system standardized by painting technology cultivated through mobile phone coating and the latest system technology. This technology addresses three themes simultaneously: quality, cost, and environmental considerations, by reducing paint consumption, enhancing quality through thin-film multi-coating, and being environmentally friendly. It also resolves quality variations between scattered factories through high-level data compatibility.

• Other painting machines
• Articulated Robot

The "SUPER SPINDLE 300C" is a completely new painting system developed as a painting robot system specifically for mobile phones and mobile communication devices. Information such as spray pressure, atomization pressure, and pattern pressure settings can be configured on a computer monitor within the controller. The compact and simple design, in conjunction with the paint supply system, allows for quick and easy cleaning operations. Automation significantly improves work efficiency and work environment, while also greatly reducing industrial waste costs. 【Differences from General Spindle Systems】 ■ Capable of saving painting data ■ Easy color change setup ■ Spray method using an overhead robot system ■ Collaboration between the robot system and oil booth, sludge recovery device ■ Workpieces are attached to a circular dedicated jig, allowing for painting in both forward and reverse rotation with the jig *For more details, please refer to the PDF document or feel free to contact us.

• Other painting machines
• Articulated Robot

The product is an innovative concept of a network-based painting system that enables stable production with the same quality as test painting at multiple painting sites. The "DATASS-300" can be connected via Ethernet. Centered around Data Pro, it realizes a network of painting systems and shares information at a high level. The "DATASS-300" connects scattered factories through a network, allowing for centralized management of painting. [Supporting Global Management] - Quality verification of painting history information, etc. - Management of teaching data - Management and tracking of production information - Cost management of paint consumption, etc. - Data output printing, exportable in CSV format *For more details, please refer to the PDF materials or feel free to contact us.

• Other painting machines
• Articulated Robot

This product is a painting robot system equipped with a syringe gun that has a syringe pump function, eliminating the need for paint hoses, significantly reducing unnecessary paint consumption, drastically cutting down on cleaning paint, and greatly simplifying the setup and color change processes. Until now, many problems were hidden in the length from the paint tank to the spray gun. By applying pressure to the paint and spraying it with the spray gun, the paint is applied to the rotating workpiece, sending the syringe gun to the robot through the air supply pipe from the paint preparation room. 【Technology to Eliminate Hoses】 - Syringe gun integrated with a tank that can apply pressure to the paint - Eliminates unnecessary paint consumption - Reduces the consumption of cleaning solvents to the minimum - Sends the syringe gun to the robot through the air supply pipe from the paint preparation room, abolishing all paint hoses - Collaborates with handling robots equipped with rotating devices *For more details, please refer to the PDF document or feel free to contact us.

• Painting Machine
• spray
• Other machine elements

"Data Pro" is a painting robot system that manages coatings, paint films, and paints, creates an optimal environment, and supplies consistent quality at low cost. It solves the waste of costs associated with running the line for condition setting. It enables advanced offline teaching and visualization and management of paint usage and painting time. Additionally, if you use Takubo's robot series, you can transfer data to painting lines located around the world, install it on the painting line's robot, and reproduce it with simple adjustments such as teaching and fixtures. [Features] ■ Compatibility of data ■ Elimination of quality differences between factories ■ Production with stable quality ■ Support for global strategies and globalization ■ Realization of world-standard quality *For more details, please refer to the PDF materials or feel free to contact us.

• Other painting machines
• Articulated Robot
• Painting Machine

As an evolved version of the previous generation small SS-type robot, it makes a new appearance with a sharp design. It demonstrates its power in laser-cutting paint. It adopts the technology of rotational coating R, which excels in film formation performance. It is compatible with everything from mobile communication devices to automotive interior and exterior parts.

• Articulated Robot

A completely new painting system developed as a dedicated painting robot system for mobile phones and mobile communication devices.

• Articulated Robot
• Painting Machine
• Other machine elements

Batch or automatic dual-compatible painting system

• Other painting machines
• Articulated Robot

A standard type that can be selected according to production volume and production layout.

• Other painting machines
• Articulated Robot

Quantifying the information necessary for painting. A dedicated robot for pre-production conditions such as film thickness, quality, painting time, and paint consumption. It is suitable for purposes other than mass production, such as education, sampling, and research.

• valve
• Articulated Robot
• Painting Machine

Standard type that can be selected according to production volume and production layout.

• Other painting machines
• Articulated Robot

[Item] [Features of Dry Tech] [Comparison with Other Companies' Dryers] 1. Diversity of Heat Source Methods: Can be designed according to needs with gas, electric, infrared, far infrared, hot air circulation, etc. Other companies often have limited heat source options. 2. Uniform Drying Performance: Achieves even drying throughout the workpiece through unique airflow and temperature control. Some dryers may cause uneven drying depending on the workpiece area. 3. Energy-saving Design: Reduces energy loss through heat recovery systems and insulation design. Older models may have high energy consumption. 4. Safety: Reduces the risk of fire and explosion through indirect heating methods and exhaust monitoring sensors. Direct flame methods may still pose fire risks. 5. Integration with Coating Systems: Designed to work in conjunction with painting robots (Swan robots) and transport lines. Standalone equipment may require additional investment for automation. 6. Customizability: Fully custom designs possible based on work size, paint characteristics, and production volume, including electric furnaces and firing kilns. There may be cases where only standard specifications can be selected. 7. After-Support: Comprehensive domestic support system by Takubo Engineering. Maintenance response may be delayed for overseas products.

• Other painting machines
• Drying Equipment

An essential exhaust heat recovery hot air drying system for building a highly efficient painting environment.

• Other painting machines
• Drying Equipment

"Soft Boy PRO" dedicated option that achieves production volumes of approximately 2 to 8 times.

• Other painting machines
• Articulated Robot
• Other machine elements

The "Scotch Gun" series achieves high-quality painting with minimal paint consumption.

• Other painting machines
• spray

Economical mist inhalation booth using oil

• Dust collector
• Other industrial robots

- Acts as a key station for painting and allows the transferred data to be compatible with the same Softboy Pro series. - Faithfully reproduces data and supports the globalization of painting. - Enables numerical management of paint consumption, painting time, painting conditions, and more. - Also adapts to the traceability of painting and serves as an educational tool for robot operators, contributing to the improvement of painting technology levels.

• Other surface treatment equipment
• Painting Machine

● Specializing in the painting of buttons/switches, etc. ・Fully compatible with small item painting ・Particularly capable of reproducing high-precision thin film coating quality for laser-cut painting that is unmatched by others ● Integration of necessary peripheral equipment for painting ・A compactly designed painting robot system that integrates all necessary equipment for painting (including dedicated automatic guns, explosion-proof new transport devices, oil booths, controllers, etc.) ・DATA PRO data can also be faithfully reproduced ● Adoption of rotational painting "R technology" ・Equipped with pack teaching software ・Condition settings have been simplified further

• Other surface treatment equipment

**Sludge Recovery System "BOSS 2000"** The sludge recovery system "BOSS 2000" pumps up paint mist repaired in the oil booth, separates it using a 1600G centrifugal separator, and condenses, solidifies, or semi-solidifies the collected sludge, making it possible to reduce the cost of waste disposal for paint sludge to about one-fifth of the conventional amount. **Compression and Separation of Sludge by 1600G Centrifugation** The pump draws up the repaired paint mist from the oil booth, which is then separated by the 1600G centrifugal separator. The paint sludge is compressed for easy removal. Additionally, the oil from which the paint sludge has been removed is returned to the oil booth. **Significant Reduction in Waste Disposal Costs** The paint sludge is compressed into smaller sizes, significantly reducing the amount of waste for disposal and greatly lowering costs. **Note:** It is necessary to confirm the applicable paint. Please check with your sales representative. **Contact:** Takubo Engineering Co., Ltd. Sales Engineering Department TEL: 0475-50-0211 or please visit the Takubo Web Contact Page at https://www.takubo.co.jp/.

• paint
• Waste liquid treatment equipment
• Oil Mist Dust Collector

One robot can flexibly produce on three coats! Paint consumption can be reduced by approximately 50%! Significant reduction in air conditioning energy costs! By significantly reducing painting costs, we can establish a simple painting line. It is strong in color changes and setup changes, and it promotes the reduction of painting costs by greatly decreasing paint usage.

• Other industrial robots

Reduce unnecessary paint consumption!

• Syringe Pump

A production concept to resolve quality variations between factories: "DATASS-300"

• Production Management System

Enables high-efficiency production of robot painting.

• joint

Multiple workpieces are attached to a circular jig, rotated in both directions, and painted by a robot that follows along. Advanced painting equipment such as the original spray gun "Scotch Gun," the painting robot "Soft Boy Pro," the paint supply device "Syringe Pump" that can supply paint in 1cc increments, and the high-precision transport device "W Turn" enable rotational painting through sophisticated control.

• Other industrial robots
• Painting Machine
• Other painting machines

<Production Simulation> ●Cost comparison for 2-coat (standard) production at 2,000,000 pcs/month ○When using Super Spindle Model C140-6PJ 　1. Paint usage... 3,320 kg 　2. Paint cost... 5,976,000 yen ○Conventional spindle painting 　1. Paint usage... 7,200 kg 　2. Paint cost... 12,960,000 yen

• Articulated Robot

The wheel painting system has entered the 1/4 era! ○ High-speed short drying ○ Equipment miniaturization ○ CO2 reduction Comparison of drying times in aluminum wheel painting ○ Conventional gas hot air drying system... Hot air drying at 140°C, 75 minutes ○ Juro drying system... Juro at 180°C, 15 minutes

• Painting Machine
• Transport and handling robots
• Other machine elements

We are building a process to propose plans for a painting system centered around SOFTBOY PRO, focusing on high-quality painting, low paint consumption for cost reduction, environmental considerations, and global production strategies, all from the unique perspective of Takubo Engineering.

• Other services

In the price navigation, you can check the prices of Takubo products. We offer a rich lineup to provide the most suitable products for your needs. 【Single Door GO Series】 This model is designed for one-way access for loading and unloading workpieces, making it suitable for batch production. 【Front and Back Door GOW Series】 This model allows for loading from the painting room side and unloading from the preparation room side, making it suitable for production processes when installed in a clean room. 【Divided by Energy Used】 The primary energy source is gas, but it can also accommodate electric heating (with slight changes in specifications). It is capable of drying various paints, including resin, water-based, and melamine baked coatings. It can also be used for water drainage annealing. 【Specifications and Options】 Designable as a firing furnace. Options include shelves, internal partitions, inspection windows, explosion relief vents, and patrol lights.

• Other painting machines
• Drying Equipment
• Annealing furnace

The world's only hot air drying furnace, Drytec, is well-known in the painting industry. Its excellent finish, rapid temperature rise, good temperature distribution, and low fuel consumption make it a bestseller worldwide. Additionally, it is a dryer that pursues quality and cost-effectiveness, suitable for installation in clean rooms.

• Other painting machines
• Drying Equipment
• Annealing furnace