ミスズ工業 List of Products and Services

Examples of magnetic characteristic components for small motors / dissimilar material joining components (with photos) - Achieved high precision in positional accuracy between components - Elimination of Sub-Assembly on the assembly line - Reduced the main "5 processes" to the main "2 processes" Material: Magnetic SUS material, Non-magnetic SUS material Thickness: 0.2mm Application: Used in small components for mobile devices, mobile phones, etc.

• Vibration motor

Misuzu Industries offers a comprehensive in-house processing system from mold design to press parts processing, surface treatment, and assembly, covering everything from prototyping to mass production. *Please refer to the "PDF Download" below for examples of "eco proposals" using press methods.*

• Processing Contract

Misuzu Industries offers a comprehensive in-house processing system from mold design to press part processing, surface treatment, and assembly, covering everything from prototyping to mass production. We also manufacture our own production equipment and are fully committed to helping our customers achieve value analysis (VA) and value engineering (VE). Currently, we are giving away a free collection of the latest case studies summarizing our proposals for VA and VE in press processing! [Here are some highlights from the case studies] ■ Transitioning from etching to press processing 　　　→ Achieved cost reduction through mass production and process reduction ■ Cost reduction through the integration of complex molded parts into press processing 　　　→ Improved productivity and succeeded in thinning and lightening through integrated processing of complex shapes ■ Press mold internal bonding of dissimilar material parts 　　　→ Improved productivity by transitioning from manual welding to assembly within the mold * The "VA and VE Proposal Case Study Collection for Press Processing" can be viewed via the "PDF Download" link below.

• Press Dies
• Processing Contract

Misuzu Industries leverages its technology in press processing of ultra-small and thin parts, cultivated through the manufacturing of watch components, to excel in producing "fine and complex" shapes that were previously deemed impossible with conventional pressing methods, including cutting, bending, and drawing techniques. ★★ We are currently offering a free set of 5 samples of precision processed products to a limited number of 10 companies! ★★ Please experience our core technologies selected from processing examples such as precision machining, micro-hole processing, precision forging, and precision shearing! ■ If you would like a free sample, please indicate "Request for Free Sample" in the inquiry form below! (If you have specific processing examples you would like, please include them in the inquiry form. *Limited to one request per company.) ■ For detailed product and technology information, please download our catalog.

• Processing Contract

Smaller and finer. The precision business of Misuzu Industries, which began with the manufacturing of watch movement parts, has a history of constantly pursuing cutting-edge miniaturization and high precision. The unique technologies and know-how cultivated throughout this history have culminated in press processing of ultra-small and thin parts, as well as non-metal materials, responding to increasingly diverse industrial needs by manufacturing and providing precision mechanism components and parts. Through a consistent system that includes mold design and production, press processing, and surface treatment, we achieve micron-level shape accuracy.

• Processing Contract
• Special Processing Machinery
• Other processing machines

This is a precision punch for tip shape deformation. Prerequisites: L dimension is 60mm or less φD4 is 20mm or less L2 is only during setup Please refer to the drawing for the tip shape Material: AF1 (please consult for other options) Quantity: From 2 pieces Delivery: Shipped on the 3rd day A separate estimate will be provided for 20 pieces or more We also accommodate requests for coating.

• Press Dies

【Processing Examples of Stainless Steel Endoscope Parts (with Photos)】 - Processing of parts smaller than a grain of rice - High-precision press processing - Dimensional tolerance ±5μm Material: Stainless steel Material thickness: 0.1mm Application: Medical device parts (endoscopes) In the precision parts business of Misuzu Industry, we utilize the technology of ultra-small and thin part press processing (metal and non-metal) cultivated through the manufacturing of watch components to perform fine and complex shape punching, bending, and drawing processes that were previously impossible with conventional pressing. Our integrated manufacturing system, from mold design and production to press processing and surface treatment, enables us to achieve micron-level shape and precision orders from customers, responding to diverse needs. *For more details, please contact us directly.

• Industrial Endoscope

[Smartphone Camera Module Parts Processing Examples (with Photos)] - Flatness: less than 5μm - Switch from etching - Diameter tolerance: ±5μm - Press-in-line automatic alignment packaging to prevent deformation Material: Stainless steel Material thickness: 0.05mm Application: Camera module parts (smartphones) In Misuzu Industry's precision parts business, we utilize the technology of press processing (metal and non-metal) for ultra-small and thin parts, cultivated through the manufacturing of watch components, to perform fine and complex shape cutting, bending, and drawing processes that were previously impossible with conventional pressing. Our integrated manufacturing system, from mold design and production to press processing and surface treatment, enables us to achieve micron-level shape and precision orders from customers, meeting diverse needs. *For details, please contact us directly.

• Spring

【Features】 - Distortion-free slitting with an aspect ratio of 1.0 or higher - Narrow width and long slitting - Consistent processing up to precipitation effect treatment Material: Stainless steel Thickness: 0.18mm Application: Watch components In Misuzu Industry's precision parts business, we utilize the technology of press processing (metal and non-metal) for ultra-small and thin components developed through the manufacturing of watch parts to perform fine and complex shapes that were previously impossible with conventional pressing, including slitting, bending, and drawing processes. Our in-house integrated manufacturing system, from mold design and production to press processing and surface treatment, enables us to achieve micron-level orders for shapes and precision from our customers, meeting diverse needs. *For more details, please contact us directly.

• Spring

【Copper Alloy Watch Parts Processing Examples (with Photos)】 - Die cutting, bending, and forming of contact parts Material: Copper alloy Thickness: 0.025mm Application: Watch parts At Misuzu Industry's precision parts division, we utilize the technology of press processing (metal and non-metal) for ultra-small and thin parts developed through watch component manufacturing to perform fine and complex shapes that were previously impossible with conventional presses, including cutting, bending, and drawing processes. Our integrated manufacturing system, from mold design and production to press processing and surface treatment, enables us to achieve micron-level shapes and precision as requested by customers, meeting diverse needs. *For more details, please contact us directly.

• Spring

**Features** - Precision punching of metal foil - Processing with miniature presses - Processing in a quasi-clean environment Material: Copper alloy Thickness: 0.008mm Application: Watch components At Misuzu Industry's precision parts division, we leverage our technology in press processing of ultra-small and thin parts, honed through the manufacturing of watch components, to perform fine and complex shape punching, bending, and drawing that were previously impossible with conventional presses. Our integrated manufacturing system, from mold design and production to press processing and surface treatment, allows us to achieve micron-level shapes and precision as requested by our customers, meeting diverse needs. *For more details, please contact us directly.*

• Spring

【Processing Examples of Copper Alloy Watch Parts (with Photos)】 - Transition from cutting to pressing processes - Precision burr removal using honing barrels - Precision shape management of tooth profiles - Module: 0.091 Material: Copper alloy Thickness: 0.2mm Application: Watch parts In the precision parts business of Misuzu Industry, we utilize the technology of press processing (metal and non-metal) for ultra-small and thin parts developed in watch component manufacturing to perform fine and complex shape punching, bending, and drawing processes that were previously impossible with conventional pressing. Our integrated manufacturing system, from mold design and production to pressing and surface treatment, enables us to meet micron-order shape and precision requests from customers, addressing a variety of needs. *For more details, please contact us directly.

• gear

【Copper Alloy Watch Parts Processing Examples (with Photos)】 - High-precision bearing processing of the bearing section - Mass production parts at a level of 1 million pieces per month (SPM500) Material: Copper alloy Material thickness: 0.2mm Usage: Watch parts At Misuzu Industry's precision parts division, we utilize the technology of press processing (metal and non-metal) for ultra-small and thin parts developed in watch component manufacturing to perform fine and complex shape cutting, bending, and drawing processes that were previously impossible with conventional pressing. Our integrated manufacturing system, from mold design and production to pressing and surface treatment, enables us to achieve micron-order shapes and precision as requested by customers, meeting diverse needs. *For more details, please contact us directly.

• gear

【Automotive Parts Made of Stainless Steel - Processing Examples (with Photos)】 - Uniform height right-angle flange forming - Height tolerance ±0.05mm - Precision control using shape measuring instruments Material: Stainless Steel Thickness: 0.3mm Application: Automotive Parts In Misuzu Industry's precision parts business, we leverage the technology of press processing for ultra-small and thin parts, cultivated through the manufacturing of watch components, to perform fine and complex shapes that were previously impossible with conventional pressing, including punching, bending, and drawing processes. Our integrated manufacturing system, from mold design and production to pressing and surface treatment, enables us to achieve micron-level shape and precision orders from customers, meeting diverse needs. *For more details, please contact us directly.

• Other Auto Parts

[Processing Example of Stainless Steel Cap Parts (with Photos)] - Processing in a quasi-clean environment - Ultra-small metal cap Material: Stainless steel Thickness: 0.1mm Application: Cap parts In Misuzu Industry's precision parts business, we utilize the technology of press processing (metal and non-metal) for ultra-small and thin parts developed through the manufacturing of watch components to perform fine and complex shape punching, bending, and drawing processes that were previously impossible with conventional pressing. Our integrated manufacturing system, from mold design and production to press processing and surface treatment, enables us to achieve micron-level shape and precision orders from customers, meeting diverse needs. *For more details, please contact us directly.

• Sealing

【Examples of Processing Electronic Components Made of Copper Alloy (with Photos)】 - 3D Bending Processing Using Special Metal Structures Material: Copper Alloy Thickness: 0.08mm Application: Electronic Components In the precision parts business of Misuzu Industries, we utilize the technology of press processing (metal and non-metal) for ultra-small and thin parts developed through the manufacturing of watch components to perform intricate and complex shape cutting, bending, and drawing processes that were previously deemed impossible with conventional pressing. Our integrated manufacturing system, from mold design and production to press processing and surface treatment, enables us to achieve micron-level shape and precision orders from customers, meeting a wide range of needs. *For more details, please contact us directly.

• switch

【Processing Examples of Copper Alloy Medical Device Parts (with Photos)】 - Sleeve forming through progressive die curling Material: Copper alloy Material thickness: 0.3mm Application: Medical device parts In Misuzu Industry's precision parts business, we utilize the technology of press processing (metal and non-metal) for ultra-small and thin parts developed through the manufacturing of watch components to perform fine and complex shape punching, bending, and drawing processes that were previously impossible with conventional pressing. Our integrated manufacturing system, from mold design and production to press processing and surface treatment, enables us to achieve micron-level shape and precision orders from customers, responding to diverse needs. *For more details, please contact us directly.

• Industrial Endoscope

[Examples of Processing Small Vibration Motor Parts Made of General Steel (with Photos)] - High-precision drawing and bending processing Material: General Steel Material Thickness: 0.2mm Application: Small Vibration Motor Parts In Misuzu Industry's precision parts business, we leverage the technology of press processing (metal and non-metal) for ultra-small and thin parts cultivated through the manufacturing of watch components. We perform fine and complex shape cutting, bending, and drawing processes that were previously considered impossible with conventional pressing. Our integrated manufacturing system, from mold design and production to pressing and surface treatment, enables us to achieve micron-level shape and precision orders from customers, meeting diverse needs. *For more details, please contact us directly.

• Vibration motor

【Features】 - High-precision hole processing with a diameter of φ0.05mm and a tolerance of ±5μm (aspect ratio 1.0) Material: Stainless steel Thickness: 0.05mm Application: Gas sensor components In the precision parts division of Misuzu Industry, we utilize the technology of press processing for ultra-small and thin parts, developed through the manufacturing of watch components, to perform fine and complex shapes that were previously impossible with conventional pressing, including punching, bending, and drawing. Our integrated manufacturing system, from mold design and production to pressing and surface treatment, enables us to achieve micron-level shape and precision orders from customers, meeting diverse needs. *For more details, please contact us directly.

• Sensors

【Features】 - Full inspection of press-in inline holes - Flow guarantee Material: Copper alloy Thickness: 0.06mm Application: Microphone components At Misuzu Industry's precision parts division, we utilize the technology of press processing (metal and non-metal) for ultra-small and thin components developed through the manufacturing of watch parts. We perform fine and complex shape cutting, bending, and drawing processes that were previously impossible with conventional pressing. Our integrated manufacturing system, from mold design and production to press processing and surface treatment, allows us to achieve micron-level shape and precision as requested by customers, meeting diverse needs. *For more details, please contact us directly.

• Sensors

【Features】 - Supports an opening rate of up to 60% - Reduction of twisting in continuous punching - Switch from etching Materials: Stainless steel, PET, titanium, etc. Material thickness: 0.05mm and up Applications: Automotive parts In the precision parts division of Misuzu Industry, we utilize the technology of press processing (metal and non-metal) for ultra-small and thin parts developed through the manufacturing of watch components to perform fine and complex shape punching, bending, and drawing that were previously impossible with conventional pressing. Our integrated manufacturing system, from mold design and production to press processing and surface treatment, enables us to achieve micron-level orders for shapes and precision from our customers, meeting diverse needs. *For more details, please contact us directly.

• Other Auto Parts

**Features** - Fine hole processing for three-dimensional shapes Material: Stainless steel Thickness: 0.1mm Application: Automotive parts In the precision parts business of Misuzu Industry, we utilize the technology of press processing for ultra-small and thin parts developed through the manufacturing of watch components to perform fine and complex shape punching, bending, and drawing processes that were previously impossible with conventional pressing. Our integrated manufacturing system, from mold design and production to press processing and surface treatment, enables us to achieve micron-order shapes and precision requested by customers, meeting diverse needs. *For more details, please contact us directly.*

• Brake parts

[Case Study of Stainless Steel Medical Device Parts Processing (with Photos)] Punching process with minimal material left compared to plate thickness Plate thickness: 2.0mm, with 20% remaining width Material: Stainless steel Thickness: 2.0mm Application: Medical device parts In the precision parts division of Misuzu Industries, we leverage the technology of ultra-small and thin parts pressing (both metal and non-metal) developed through the manufacturing of watch components to perform fine and complex shapes that were previously impossible with conventional pressing, including punching, bending, and drawing processes. Our integrated manufacturing system, from mold design and production to pressing and surface treatment, allows us to meet customer requests for micron-level shapes and precision, addressing a variety of needs. *For more details, please contact us directly.*

• Industrial Endoscope

In the precision parts business of Misuzu Industries, we utilize the technology of press processing (metal and non-metal) for ultra-small and thin parts, cultivated through the manufacturing of watch components, to perform fine and complex shapes that have been considered impossible with conventional pressing methods, including punching, bending, and drawing processes. Our integrated manufacturing system, from mold design and production to press processing and surface treatment, enables us to achieve micron-level shapes and precision as requested by our customers, meeting a variety of needs. 【Example of punching processing (with photo)】 Plate thickness: 0.7mm Hole diameter: φ0.3mm (aspect ratio 2.33) Material: Stainless steel Material thickness: 0.7mm Application: Gas sensor components *For more details, please contact us directly.

• Sensors

【Case Study of Copper Alloy Camera Parts Processing (with Photos)】 Shear Amount: 4/5 or more Cross-Sectional Surface Roughness: Ra0.1 or less Hole Diameter Tolerance: ±2.5μm Material Thickness: 0.3mm At Misuzu Industry's precision parts division, we utilize the technology of press processing for ultra-small and thin parts, developed through the manufacturing of watch components, to perform fine and complex shape cutting, bending, and drawing processes that were previously deemed impossible with conventional pressing. Our integrated manufacturing system, from mold design and production to press processing and surface treatment, enables us to achieve micron-level shape and precision as requested by our customers, meeting a variety of needs. *For more details, please contact us directly.

• Metal bearings

[Examples of Industrial Equipment Parts (with photos)] High-precision punching + barrel polishing for cross-sectional finishing (surface roughness Ra0.05 or less) Material: Carbon steel, stainless steel Material thickness: 0.6mm Application: Industrial equipment parts In Misuzu Industry's precision parts business, we utilize the technology of press processing (metal and non-metal) for ultra-small and thin parts developed through the manufacturing of watch components. We perform fine and complex shape punching, bending, and drawing processes that were previously considered impossible with conventional presses. Our integrated manufacturing system, from mold design and production to press processing and surface treatment, enables us to achieve micron-level shape and precision as requested by customers, meeting diverse needs. *For more details, please contact us directly.

• Other machine elements

【Examples of Processing Watch Parts (with Photos)】 Forged Pin with Diameter < Height Φ0.4mm, Height 0.6mm, Tolerance ±0.03mm Material: Carbon Steel Material Thickness: 0.55mm At Misuzu Industry's precision parts division, we utilize the technology of press processing for ultra-small and thin parts, developed through the manufacturing of watch components, to perform intricate and complex shapes that were previously deemed impossible with conventional pressing methods, including fine cutting, bending, and drawing. Our integrated manufacturing system, from mold design and production to press processing and surface treatment, enables us to achieve micron-level shape and precision as requested by our customers, meeting a variety of needs. *For more details, please contact us directly.

• clutch

【Copper Alloy Watch Parts Processing Example (with Photos)】 - Precision forging + precision die cutting - Module: 0.148 - Small gear tooth thickness: 0.195mm - Concentricity (based on large gear): 0.04mm or less Material: Copper alloy Material thickness: 0.4mm Application: Watch parts At Misuzu Industries' precision parts division, we utilize the technology of press processing (metal and non-metal) for ultra-small and thin parts developed through the manufacturing of watch components to perform fine and complex shapes that were previously deemed impossible with conventional pressing, including cutting, bending, and drawing processes. Our integrated manufacturing system, from mold design and production to press processing and surface treatment, enables us to achieve micron-level shape and precision orders from customers, meeting a variety of needs. *For more details, please contact us directly.

• gear

【Stainless Steel Printer Parts Processing Examples (with Photos)】 - Multi-stage flattening from a plate thickness of 1.2mm to 0.05mm (Tooth tip: 0.05mm, Bearing part: 1.8mm) - Tooth shape cutting with concentricity of Φ0.1mm Material: Stainless steel Material thickness: 1.2mm Usage: Printer parts In Misuzu Industry's precision parts business, we utilize the technology of press processing (metal and non-metal) for ultra-small and thin parts cultivated in watch component manufacturing to perform fine and complex shape cutting, bending, and drawing processes that were previously considered impossible with conventional presses. Our integrated manufacturing system, from mold design and production to press processing and surface treatment, enables us to achieve micron-level shape and precision orders from customers, meeting diverse needs. *For more details, please contact us directly.

• gear

【Printer Parts Made of Steel - Processing Examples (with Photos)】 - Reduction from a thickness of 2.3mm to 0.17mm - Dimensional tolerance ±0.015mm - Heat treatment: In-house Material: Steel Thickness: 2.3mm Application: Printer parts In the precision parts business of Misuzu Industries, we utilize the technology of press processing (metal and non-metal) for ultra-small and thin parts developed through the manufacturing of watch components. We perform intricate and complex shape cutting, bending, and drawing processes that were previously considered impossible with conventional pressing. Our integrated manufacturing system, from mold design and production to press processing and surface treatment, enables us to achieve micron-level shapes and precision as requested by customers, meeting diverse needs. *For more details, please contact us directly.

• Other machine elements

【Case Study of Steel Mobile Phone Parts Processing (with Photos)】 - Fitting accuracy of concave and convex parts - Heat treatment: In-house Material: Steel Thickness: 1.4mm Application: Mobile phone parts In the precision parts business of Misuzu Industries, we utilize the technology of press processing for ultra-small and thin parts developed through the manufacturing of watch components to perform fine and complex shape cutting, bending, and drawing processes that were previously deemed impossible with conventional pressing. Our integrated manufacturing system, from mold design and production to pressing and surface treatment, enables us to achieve micron-level shape and accuracy as requested by customers, meeting diverse needs. *For more details, please contact us directly.

• joint

In the fiscal year 2004, we began research and development of a compact, lightweight, and high-precision micro pump using our uniquely developed rotary finger method, and in the fiscal year 2006, we commercialized the world's first fully implantable, drug infusion-capable, programmable micro infusion pump for experimental small animals, named "iPRECIO." Furthermore, we are advancing the development of high-precision, high-flow micro pumps, aiming for applications in various fields such as medical, industrial, and environmental sectors.

• Other pumps

COF implementation allows for bulk bonding even with multiple pins, and connections can be made in a short time. Furthermore, compared to TCP, it is possible to accommodate finer bonding pitches. Additionally, since film bending is possible, flexible placement is achievable. We provide a consistent line setup from dicing to electrical characteristic testing.

• Other semiconductors

Press processing is the most suitable method for mass production, boasting excellent productivity and high reproducibility. At Misuzu Industry, we offer high-precision press processing technology cultivated through the production of watch components. We can perform press processing on thin materials such as those with a thickness of 8μm, as well as high-precision press processing with shape and positional accuracy of ±5μm. 【Here are a few examples of our processing】 ■ Press processing of thin materials - Capable of press processing materials with a thickness of 8μm, materials under 100μm, and metal foils. - Self-sourcing of thin materials is possible (thickness tolerance ±5μm, copper-based materials, SUS-based materials, carbon steel-based materials, etc.) ■ High-precision press processing - Capable of achieving shape and positional accuracy of ±5μm. - Bending and drawing processing can also be performed simultaneously. - Edge processing is also possible. - Press processing with an aspect ratio of 1.0 or more. From mold design to press part processing, surface treatment, and assembly, we propose a comprehensive in-house processing system from prototype to mass production! Please feel free to consult with us first. *You can view a flyer with examples of process efficiency improvements by downloading the PDF below.

• Processing Contract