因幡電機産業 Product Lineup

The MENOU AI development platform is an integrated development environment for no-code image inspection AI development that does not require expertise in AI. Two tools to optimize imaging and AI construction: - "MENOU-TE" for AI design tailored to customer challenges using AI development tools. - "MENOU-RN" for deployment and maintenance on the line using operational tools. It enables efficient development of complex inspection, quality control, and examination software without programming. Development is possible even in environments without AI engineers, supporting in-house AI production. 【Features】 ◇ Easy-to-use no-code AI development and operation tools - An interface that allows inspectors to learn AI - Standard features for classification, counting, defect detection, etc. ◇ Low-cost implementation - Free initial validation - Affordable line-time licenses ◇ Imaging system (cameras, lighting, etc.) selection support - Support for selection and implementation using optical know-how - Proposals for AI add-ons to existing equipment ◇ Quantitative analysis of inspection variability using AI and rule-based methods - Hybrid use of AI and rule-based systems without coding - Quantitative settings for advanced inspections that humans perform unconsciously through visual checks.

Solve these concerns all at once! □ I want to easily set up cameras and lighting anytime, anywhere. □ It would be great if I could easily install it on the production line. □ AI requires image capture, but I need an easy way to set up cameras and lighting. □ I want to capture images in various locations within the factory. Please make use of the portable imaging kit "MENOU Photo Room Ashura" that allows for easy setup of imaging environments for AI inspection!

Boasting high cost performance, this code reader utilizes a powerful decoding algorithm based on deep learning, enabling fast and robust reading of low-quality codes. With a rich lineup of introduction support features, it can be easily implemented for any application. ★ High Reading Performance Models equipped with AI capabilities achieve significant performance improvements through a combination of position detection and module/element detection AI. With over one million training data points, it boasts high robustness. It can handle high-difficulty readings such as defects, high noise, low illumination, background contrast differences, and curvature! ★ Easy Setup Software "EasyID" By simply following the flow on the left side of the screen, you can perform a series of settings including camera connection, imaging condition settings, code type settings for the target to be read, and external device communication settings. Additionally, it features a convenient "One Key Setting" that automatically configures exposure time, lighting conditions, focus, and code type for the target to be read. ★ Multi-Parameter Polling By setting multiple parameter sets such as imaging conditions and lighting conditions, it automatically switches conditions while performing readings.

Due to differences in the wavelength spectrum reflected by height, this is a 3D confocal line sensor that accurately measures height. It acquires high-definition 3D data without blind spots through coaxial imaging from directly above. ★ Ultra-high precision and high-speed 3D measurement It performs precise 3D measurements with a maximum X resolution of 1.9μm and a Z resolution of 0.25μm. It supports inline inspections that require speed with a maximum scan rate of over 10kHz and high-speed imaging at 4300Hz even in full scan range. ★ Coaxial optical design without blind spots The coaxial optical design that scans from directly above allows for the acquisition of high-definition 3D data even for shapes with significant irregularities, such as deep grooves and protrusions. High-quality 3D scans are possible even on steep slopes with a maximum inclination of ±85 degrees. ★ Capable of measuring glossy surfaces and transparent objects It can stably capture surfaces composed of various materials, including glossy surfaces, transparent/translucent objects, and soft porous surfaces. It can be applied to shape measurement of glass, inspection of adhesive application amounts for transparent adhesives, and measurement of dicing grooves seen on glossy wafer surfaces.

★November 2024: A red laser model has been added to the high-end model with a wide field of view!!★ ■High precision and ultra-fast 3D measurement X resolution from 6μm, Z repeatability from 0.2μm, maximum scan rate of 10kHz ■Built-in controller All functions necessary for inline inspection are integrated into the main unit. ■Easy operation with mouse control 3D shape acquisition, positioning, measurement and judgment with tools, and communication of results to external systems can all be easily performed with mouse operations. *For more details, please refer to the materials. Feel free to contact us with any inquiries.

We are currently offering materials that teach the basics of implementing AI image inspection without failure. [Contents] - What is AI image inspection? - Benefits of implementation - Steps to implement AI image inspection - Recommended AI image processing products This material is useful for a wide range of people, from those specifically considering the implementation of AI for image inspection to those who have just started gathering information or are curious about what products are available. Not sure where to start... Unsure about how to select equipment and worried if this is really the right choice... Considered AI image inspection in the past but gave up because there was no one who could use it... Implemented AI image inspection, but it became a black box, only belonging to the engineers... The catalog also introduces products that solve such concerns! Of course, we can assist with selecting AI image processing software, as well as optical equipment like cameras and lighting, with the help of INABA's dedicated image inspection SEs! Additionally, we have SEs for robotic systems and IoT on-site, enabling proposals for problem-solving from multiple directions. Please make use of this for your consideration of automating visual inspections!

Visual inspection has transitioned from qualitative assessments by human eyes to quantitative assessments by inspection machines. 【Benefits of Introduction】 - Establishment of an optimized inspection environment - Product transportation is done manually, while inspection is automatically determined - Inspections can be easily performed even by those without expert skills - Improvement of manufacturing processes through the retention of inspection history - Reduction in capital investment costs ★ Easy operation for anyone from various settings to starting inspections Just press the operation button and set the inspection work! After that, KENTABLE-J automatically performs the pass/fail judgment. ★ One machine supports multiple product inspections! Typically, one inspection machine is required for each product type, which can lead to high capital investment costs. KENTABLE-J can accommodate multiple product types with just one machine, significantly reducing the introduction costs. *Up to 8 product types can be set.

□ All-in-One A compact unit that integrates AI processing, image processing, camera, lighting, and lens. □ Easy Equipped with AI that allows for on-site learning and inference with simple settings. Easy to learn with just a few dozen good quality image data. □ Ready-to-use inspection applications included Includes applications such as AI inspection apps, general inspection apps, and work support inspection apps, allowing for immediate inspection by simply selecting and setting.

All-in-one: With the standard configuration of the 3D line camera and lighting combination, measurements can be taken on the same day it is received with the original software. Scalability: In addition to the standard configuration, we can design machines tailored to your needs, ranging from partial customization to full customization and line integration.

High-speed and high-precision: The function that automatically follows the bright line of DECSYS and the function that follows the end effector movement speed of KAWASAKI robots to automatically output imaging triggers enable high-speed and high-precision curved surface inspection. Quality improvement: Visualizing issues through data collection and analysis to enhance quality.

Quality Improvement: Acquiring the spectral spectrum of the entire surface, capturing color variations within the surface to enhance inspection quality. No need for multi-point measurements like colorimeters, allowing for reduced labor costs. Easy Setup: Provides programming-free offline software and image processing functions for easy configuration. Advanced settings are also possible with inline software, accommodating various applications. Compact and Lightweight: Can be installed anywhere due to its compact and lightweight size. Can replace RGB cameras or be added to manufacturing lines, allowing for space-saving installation.

This is a light-cutting 3D line sensor that achieves stable 3D inspection with wide-range and high-density scanning. It is a high-performance model that is resistant to reflections and curved surfaces, capturing complex shapes without inconsistencies. ★ Stable inspection with wide field of view and high-density scanning With a high-density scan of up to 6500 points per line and a maximum field of view of 31mm, it can inspect a wide area with high precision all at once. It enables stable 3D data acquisition even at high speeds, making it ideal for inline inspection. ★ Optical design strong against reflections and slopes The telecentric optical system eliminates blind spots in the X direction. It allows for stable scanning without inconsistencies even on glossy surfaces and slopes. ★ Multi-sensor collaboration to accommodate large workpieces Multiple sensors can be networked together to inspect wide areas and complex shapes all at once. It flexibly accommodates inspections of next-generation products such as EV batteries and large electronic components.

The MENOU AI development platform is an integrated development environment for no-code image inspection AI that does not require AI expertise. With 'MENOU-TE', advanced appearance inspections can be achieved through GUI operations, even without AI expertise. Inspection settings that traditionally took AI engineers several months can now be completed by anyone in just a few hours. This significantly lowers the barrier to AI implementation without programming, strongly supporting the digital transformation of on-site operations. 【Features】 ◇ Easy-to-use no-code AI development and operation tools 　・ An interface that allows inspectors to train AI 　・ Standard features for classification, counting, defect detection, etc. ◇ Low-cost implementation 　・ Free initial validation 　・ Affordable runtime licenses ◇ Support for selecting imaging systems (cameras, lighting, etc.) 　・ Assistance in selection and implementation using optical know-how 　・ Proposals for AI add-ons to existing equipment ◇ Quantitative analysis of inspection variability using AI and rule-based methods 　・ Hybrid use of AI and rule-based systems without coding 　・ Quantitative settings for advanced inspections that humans perform unconsciously through visual checks.

The MENOU AI development platform is an integrated development environment for no-code image inspection AI that does not require expertise in AI. 'MENOU-TE' features a unique capability to add flexible inspection criteria to the AI's output results. It can handle complex inspections and accurately detect subtle differences that were difficult to identify with traditional rule-based methods, significantly enhancing the reliability of quality control. 【Features】 ◇ Easy-to-use no-code AI development and operation tool 　・ An interface that allows inspectors to train the AI 　・ Standard features for classification, counting, defect detection, etc. ◇ Low-cost implementation 　・ Free initial verification 　・ Affordable runtime licenses ◇ Support for selecting imaging systems (cameras, lighting, etc.) 　・ Assistance in selection and implementation using optical know-how 　・ Proposals for AI add-ons to existing equipment ◇ Quantitative assessment of inspection variability using AI and rule-based methods 　・ Hybrid use of AI and rule-based systems without coding 　・ Quantitative settings for advanced inspections that humans perform unconsciously through visual observation.

The MENOU AI development platform is an integrated development environment for no-code image inspection AI that does not require expertise in AI. 'MENOU-TE' achieves automation and labor reduction in inspection processes compared to traditional visual inspections and rule-based systems. With flexible inspection settings powered by AI, it can process multiple inspection conditions simultaneously, significantly reducing labor costs and the hassle of re-inspections. It is a cost-effective inspection solution that optimizes long-term operational costs while keeping initial investments low. 【Features】 ◇ Easy-to-use no-code AI development and operation tools 　・ An interface that allows inspectors to train AI 　・ Standard features for classification, counting, defect detection, etc. ◇ Low-cost implementation fees 　・ Free initial verification 　・ Affordable runtime licenses ◇ Support for selecting imaging systems (cameras, lighting, etc.) 　・ Assistance in selection and implementation using optical know-how 　・ Proposals for AI add-ons to existing equipment ◇ Quantitative analysis of inspection variability using AI and rule-based methods 　・ Hybrid use of AI and rule-based systems without coding 　・ Quantitative settings for advanced inspections that humans perform unconsciously through visual checks.

A varifocal lens is a lens that allows for the adjustment of the angle of view (focal length). ■Features - Covers multiple focal lengths with a single lens In the case of "ML3Z1226UC-MPW," it can be adjusted within the focal length range of 12-36mm. It can cover the equivalent of four prime lenses: "12mm, 16mm, 25mm, and 35mm," making it a highly versatile lens. - Unique optical design by LensConnect This lens offers high convenience by allowing remote adjustments while maintaining high performance in all situations.

■Recording moments of trouble occurrence Automatically records video for about 60 minutes before the event using external triggers or sensor signals to assist in cause analysis. ■Equipped with various recording modes Seven types including continuous recording, manual, scheduled, motion detection, and master image comparison. ■Supports high-definition and high-speed shooting Can clearly record high-speed lines and fine movements with a maximum of 20.4 million pixels at 400fps. ■Simultaneous monitoring of wide areas and local spots with multiple cameras Allows for parallel recording of the entire facility and local areas by connecting up to 8 cameras, effective for comparative analysis. ■Easy installation and program-free Starts operation in as little as 3 steps by simply installing software on a PC. ■Contributes to enhanced traceability A video recording solution that can be used for process tracking during defects and recall responses.

NOZOC is an internal inspection device that captures high-precision images of the inner surface without rotating the workpiece, automating defect inspection. Its compact and lightweight design allows for easy integration into manufacturing lines, and it supports PLC (SLMP) and IO control, strongly aiding automation and labor reduction. The captured images and judgment results can be automatically saved, contributing to traceability. It is available in a range of types from small diameter to standard, accommodating inner diameters of Φ5 to 150mm and depths of up to approximately 200mm. In addition to inspecting defects such as scratches, dents, casting defects, burrs, and foreign objects, it also measures area, size, pitch, and color. Multiple light sources can be selected according to the application, making it adaptable to various materials such as metal, resin, and glass. The software has been accelerated (200% compared to conventional methods), enabling high-precision inspection without hindering production speed, thus maintaining productivity.

Image inspection systems are essential tools for enhancing quality control in manufacturing, including dimension measurement, defect detection, shape judgment, and automatic defect classification. Our company collaborates with various image inspection system manufacturers and system integrators to select the optimal equipment, cameras, lighting, and software based on specific applications and challenges, providing comprehensive support from introduction to implementation. We can accommodate a wide range of needs, from high-speed lines to research and development, and we offer flexible support for integration and customization with existing equipment. We provide one-stop solutions from problem identification to proposals aimed at automating visual inspections, improving yield, and addressing labor shortages. Please feel free to consult with us.

This document is a comprehensive guide compiled by Inaba Electric Industry, which has made proposals to many manufacturing sites and equipment manufacturers, summarizing the challenges frequently consulted in the field and hints for improvement. It covers a wide range of themes including remote maintenance, equipment data collection and visualization, automation of inspection tasks, AI image inspection, camera utilization, security enhancement, automation of transportation, and palletizing. This book is recommended for those who are unsure of where to start with improvements or want to know methods that can be utilized in their own company. 【Contents】 ◆ Challenges lurking in the manufacturing industry Labor shortages, burdens of traceability compliance, lack of visibility in the field, waste in transportation and workflow, human errors, etc. ◆ What INABA can propose ◆ Improvement points for each actual process Receiving area, storage area, hygiene management area, manufacturing area, inspection area, packaging area, shipping area, management area ◆ Introduced solutions Material handling equipment, transport vehicles, production management systems, business support, remote monitoring solutions, IoT, FA equipment, devices, industrial robots