ティックコーポレーション Product Lineup

The ultrasonic spray nozzle (atomizer) transmits vibrations from the piezoelectric ceramic, causing the liquid film to vibrate and forming fine particles for spraying. Liquid is supplied without pressure, allowing for the spraying of fine particles. It accommodates a wide range of liquid flow rates from a minimum of 10 milliliters per minute to a maximum of 100 milliliters per minute. Since no pressure is applied to the liquid, there is very little splatter or rebound, eliminating waste of the coating liquid and making large painting booths unnecessary.

Ultrasonic waves are transmitted to the nozzle through the vibration of piezoelectric ceramics, vibrating the liquid film to form and spray fine particles. It can handle a wide range of liquid flow rates from a minimum of 10 ml/min to a maximum of 100 ml/min, with a nearly constant particle size across the entire flow range. ◆Product Features◆ - Energy-saving as it can supply liquid with low power without pressurizing - Uniform atomization regardless of flow rate - Nearly constant particle size across the entire flow range - Resistant to clogging, ensuring high operational safety - Good coating efficiency due to the slow self-velocity of particles - Maximum flow rate for standard specifications is 100 ml/min - Operating frequency ranges from 20 to 130 kHz (varies by model) - Outer particle size ranges from 11.8 to 42 μm (varies by model) ◆Accessories◆ By using an air transport device, it is possible to freely change the spray shape of the applied fine particles (droplets). ◆Liquid Delivery Pump◆ Precise control is possible by using a syringe pump or similar for liquid delivery. ≪Key Point≫ Demo units are available for loan, so please feel free to contact us. ※※Ultrasonic Cleaning Equipment※※ Sonosis also manufactures and sells ultrasonic cleaning equipment.

Ultrasonic waves generated by piezoelectric ceramics are transmitted to the spray nozzle (atomizer), where they vibrate the liquid film to create extremely fine particles for spraying. Liquid can be supplied and sprayed into fine particles without the need for pressurization. The flow rate varies depending on the model, but it can accommodate a wide range from a minimum flow rate of 10 ml/min to a maximum of 100 ml/min. Since pressure is not applied to the liquid, there is very little splatter or rebound, eliminating waste of the applied liquid. Additionally, there is no need for a large painting booth. This achieves a reduction in capital investment and running costs. *This product is a dedicated accessory for the ultrasonic spray nozzle manufactured by Sonia Corporation.

The Sonia Corporation's "Ultrasonic Spray Nozzle" utilizes piezoelectric vibrations to vibrate liquids. It forms fine particles and sprays them. It can accommodate a wide range of liquid flow rates from 10 mL/min to 100 mL/min, and since it does not apply pressure to the liquid, it features minimal splatter and rebound. There is no waste of the application liquid, and a large booth is not necessary. It is suitable for applications such as coating, humidifying, and disinfecting. 【Features】 - Resistant to clogging and has high operational safety - Uniform ultrasonic atomization regardless of liquid flow rate - Low power consumption and inexpensive running costs - Available in two types: wide spray and narrow spray. ★ We are currently offering a demo unit for you to try out! ★

Low Flow Ultrasonic Spray Nozzle (Atomizer) The low flow spray nozzle (atomizer) manufactured by Sonia is designed to apply droplets (particles) of various viscosities in micron and submicron sizes without over-applying them to small parts. The nozzle shape comes in two types: flat and wide nozzle tips. It is suitable for concentrated application using an ultrasonic spray nozzle and a pinpoint air transport fixture (custom order), as well as for transporting very small droplets (particles). These spray nozzles can be easily applied to applications where coating control and uniform film are required. The spray nozzle is lightweight and ideal for coating systems using robots. The main body of the spray nozzle is made of stainless steel. *Custom micro feed tubes are suitable for low flow application and are available in stainless steel or PTFE fluororesin. The spray nozzle can be equipped with a spray shaper for pinpoint spraying or a wider spray for better coating control. *Micro feed tubes are optional.

The stainless steel micro feed tube made by Sonia is designed for extremely low flow rates of less than 1 ml/min. *Of course, it can also be used at flow rates above 1 ml/min. The liquid flows through without touching the tip, which forms a uniform particle size. *This product is an accessory specifically for Sonia's ultrasonic spray nozzle.

Dove Tail Spray Shaper The Dove Tail Spray Shaper is an air transport fixture, ideal for wide-angle spraying and flux coating. It can be used with all spray nozzles of NS and WS types. By changing the position of the Dove Tail Spray Shaper, it is possible to switch from a fan-shaped spray pattern to an elliptical spray pattern. *This product is a dedicated accessory for the ultrasonic spray nozzles manufactured by Sonia Corporation.

The Sonia Corporation's PTFE fluoropolymer microfeed tube is designed specifically for fluids that have a strong impact on stainless steel, particularly for pharmaceutical-related applications. The liquid must be completely isolated for reasons of hygiene and chemical reactions. *This product is an accessory specifically for Sonia Corporation's ultrasonic spray nozzle.

The wide-angle air transport fixture is a device that uses gas or air to expand the spray angle. The wide-angle air transport fixture can be attached to the Narrow Spray models 60K50T and 130K50T. There is an air supply port on the side of the wide-angle air transport fixture. By injecting gas or air, the gas or air circulates inside, causing the particles sprayed from the ultrasonic spray nozzle to spread and be pushed out. By adjusting the gas volume, air volume, pressure, and the tip of the ultrasonic spray nozzle, a spray angle of up to approximately 100° can be achieved. *This product is a dedicated accessory for the ultrasonic spray nozzle manufactured by Sonia.

The ultrasonic particle generator transforms low-viscosity liquids into fine particles. Our company's compact 2.4MHz NO model 241T uses a Teflon-coated nebulizer. This device is fully microcontroller-based, allowing users to program operating parameters while handling various applications for actual particle generation. The front panel is equipped with an LCD that enables users to vary the particle generation rate from 0% to 100% in 5% increments. For special processes, such as applying small parts, a device is incorporated that can adjust the flow rate between 0-2 cfm to move particles out of the vessel where they are created. This air source and all other connections feature easily removable 304SS fittings and Teflon O-rings, allowing for easy adaptation to cleaning, external gas supply, or vacuum connections. The 304SS Tee (also available with Teflon coating) is designed to trap particles, with a small amount of airflow/gas/vacuum used to move particles from the device.

Sonaer low-flow spray nozzle manufactured by Sonia Co. It can focus on small parts without waste by creating micron and sub-micron particles. There are two types of nozzles: flat and wide spray tips. These nozzles are ideal for pinpoint spray shaping, focusing particles and minimizing solution waste. With these nozzles, coating control becomes possible, easily adapting to applications that require thin and uniform application. This nozzle is lightweight, making it attractive for use in robotic coating systems. The nozzle comes in a lightweight black aluminum case (custom-made) or a stainless steel case with a stainless steel inner feed tube. The micro feed tube can be used for microliter capacities and is available in stainless steel and PTFE. The nozzle can utilize a spray shaper for pinpoint spraying, allowing for better control of your coating applications.

The Sonia dual micro feed tube is designed to use fast-reacting liquids and can be stirred in a short amount of time. The material is stainless steel. The dual micro feed tube has two liquid supply ports, one at the top and the other on the side. *This product is a dedicated accessory for Sonia ultrasonic spray nozzles.*

This is an air transport device designed to spray particles from an ultrasonic spray nozzle in a square or rectangular shape. Its main application is for coating purposes. By adding a small amount of gas or air, it applies to square, rectangular, or flat substrates. By adjusting the distance from the workpiece and the pressure of the transport gas or air, various sizes and shapes of spray patterns can be achieved with the ultrasonic spray nozzle manufactured by Sonia. *This product is a dedicated accessory for the ultrasonic spray nozzle made by Sonia.*

The pinpoint air transport fixture generates high-quality, fine particles and can uniformly apply them to medical coatings and other small precision devices. The spray speed is slow, making it suitable for applying expensive chemicals in a thin layer with minimal use. It excels not only in coating and manufacturing applications for medical precision instruments but also in uses such as stent coating and catheter coating, providing excellent reproducibility of spray speed and particle diameter, while significantly reducing the consumption of the coating agent. *This product is a dedicated accessory for the ultrasonic spray nozzle manufactured by Sonia Corporation.*

Sonia's hypodermic needle spray attachment allows for precise and uniform thin coating, generating high-quality fine particles in a relatively narrow range. It is suitable not only for improving biocompatibility and drug delivery but also for preventing restenosis and thrombosis. It prevents clogging, provides uniform film thickness and density with low-speed application, and reduces wasteful coating. *This product is a dedicated accessory for Sonia's ultrasonic spray nozzle.*

In the pharmaceutical industry, uniform dispersion of active ingredients and efficient application are required. Particularly when handling expensive drugs or delicate components, the precision and efficiency of spraying significantly impact product quality and cost. Uneven spraying can lead to variations in effectiveness and degradation of quality. The ultrasonic spray nozzle from Sonia generates fine particles through the vibration of piezoelectric ceramics, achieving uniform spraying. It requires no pressurization, reduces drift and rebound, and minimizes waste of the drug. [Application Scenarios] - Coating of pharmaceuticals - Formulation of inhalation drugs - Cell culture - Spraying of reagents [Effects of Implementation] - Uniform dispersion of drugs - Reduction in drug usage - Improvement in quality - Cost reduction

In the automotive industry, it is necessary to apply lubricant when inserting items such as gaskets. With a pressurized nozzle, there can be cases of reduced yield and unnecessary application of lubricant. Particularly, preventing splatter is essential for reducing the amount of lubricant used and improving the working environment. The ultrasonic spray nozzle from Sonia Co. solves these issues by atomizing the lubricant through the vibration of piezo ceramics and spraying it without pressure. [Usage Scenarios] - Part insertion (such as gasket insertion) [Benefits of Implementation] - Suppresses lubricant splatter and reduces usage - Improves application quality through uniform coating - Eliminates the need for large painting booths, reducing capital investment and running costs

In the film formation process of semiconductor manufacturing, uniform film thickness and high-quality film formation are required. Particularly in semiconductor devices with fine structures, the particle size of the coating solution and the uniformity of the application greatly affect the performance of the product. Conventional coating methods often result in liquid splatter and waste, which can lead to decreased yield and increased costs. The ultrasonic spray nozzle from Sonia Corporation addresses these challenges. 【Usage Scenarios】 - Application of chemical solutions to wafers - Thin film formation - Photoresist application 【Benefits of Implementation】 - Uniform film formation due to fine particle size - Reduction of waste in chemical solutions, leading to cost savings - Improved yield by suppressing application irregularities

In the film formation process of semiconductor manufacturing, uniform film thickness and high-quality film formation are required. Particularly in the formation of fine patterns, the particle size of the coating solution and the application accuracy significantly affect product performance. Coating irregularities and contamination can lead to reduced yield and product defects. The ultrasonic spray nozzle from Sonia generates fine particles through the vibration of piezoelectric ceramics, achieving uniform application. It does not require pressurization, suppresses splatter and liquid rebound, and reduces waste of the coating solution. It also contributes to reducing capital investment and running costs. 【Usage Scenarios】 - Application of chemical solutions to wafers - Thin film formation - Photoresist application 【Effects of Implementation】 - Achievement of uniform film thickness - Reduction of waste in coating solution - Improvement of yield - Reduction of capital investment and running costs

In the electronic components industry, uniformity and precision of coatings are required to enhance product quality and reliability. Particularly in the case of miniaturized electronic components, it is crucial to eliminate waste of coating materials and apply them accurately. Improper coating can lead to deterioration of component performance or failure. The ultrasonic spray nozzle from Sonia Corporation achieves high-quality coatings by uniformly spraying fine particles, contributing to improved yield. 【Application Scenarios】 - Surface protection coating for electronic components - Formation of insulating films on substrates - Moisture and rust prevention treatment for connectors - Precision coating for small components 【Benefits of Implementation】 - Cost reduction through reduced application amounts - Quality improvement through uniform coatings - Capability to handle fine components - Reduction of capital investment and running costs

In the electronic components industry, the uniformity of coatings is extremely important to ensure product quality and reliability. Especially in precision electronic components, unevenness or bias in coatings can lead to decreased product performance and the occurrence of defective products. The "Ultrasonic Spray Nozzle" from Sonia enables the spraying of coating liquids with uniform particle size, allowing for precise coatings. By reducing waste of coating liquids and improving work efficiency, it contributes to quality enhancement and cost reduction in electronic component manufacturing. 【Usage Scenarios】 - Coating on flat panels - Coating on automotive-related parts - Liquid coating on wires 【Effects of Implementation】 - Improved coating uniformity - Reduced waste of coating liquids - Increased work efficiency

In the battery industry, the uniform application of electrode materials is a crucial factor that affects battery performance. Uneven application of electrode materials can lead to reduced capacity and shortened lifespan of the battery. The "Ultrasonic Spray Nozzle" from Sonia utilizes piezo vibrations to atomize liquids, achieving uniform application. It minimizes splatter and rebound of the application liquid, reducing material waste. 【Usage Scenarios】 - Application of battery electrode materials - Small-scale application in research and development - Application during the prototype stage 【Benefits of Implementation】 - Improved uniformity of application - Reduction of material waste - Enhanced working environment

In the automotive industry, rust prevention treatment is crucial for improving the durability of parts. Especially for automotive components exposed to harsh environments, the uniform application of lubricants significantly affects the product's lifespan. The 'Ultrasonic Spray Nozzle' from Sonia utilizes piezoelectric vibrations to atomize liquids, achieving uniform application. It minimizes the scattering and bouncing back of the applied liquid, reducing waste of rust inhibitors. 【Usage Scenarios】 - Application of lubricants to automotive parts - Experiments on lubricant application in research institutions - Surface preparation before painting 【Benefits of Implementation】 - Reduction in lubricant usage - Suppression of application unevenness - Improvement of the working environment

In the medical device industry, precise coating is essential to ensure product quality and safety. Particularly for fine parts and products with complex shapes, uniformity of the coating and accurate control of film thickness are required. Uneven coating can lead to a decline in product performance and durability issues. The 'Ultrasonic Spray Nozzle' from Sonia utilizes piezo vibrations to atomize liquids, achieving uniform coating. Due to its non-pressurized nature, it minimizes splatter and rebound, reducing waste of the coating liquid. [Application Scenarios] - Coating of stents - Coating of precision medical device components - Uniform application of pharmaceutical liquids [Effects of Implementation] - Improved product quality through uniform coating - Reduction of waste in coating liquid, leading to cost savings - Improvement of the working environment