ユニテック・ジャパン List of Products and Services

This sensor utilizes a strain gauge and directly measures the surface at the installation position through attachment with magnets. It does not require steel bands or other mounting aids for installation, allowing for very quick and easy setup. With the built-in wireless module, it can communicate wirelessly on its own, making it a state-of-the-art sensor with excellent functionality and ease of use. Its main applications include maintenance and research and development for injection molding machines. ■ Main Features - Easy installation with magnets, achieving setup in just a few seconds - Displays strain values in με and clamping force in kN or t - Simultaneous strain measurement and clamping force measurement with up to four tie bars - Wireless transmission and reception (Bluetooth 5.0: 2.4GHz) eliminates the need for cables - Usable on flat surfaces or tie bars with a diameter of 45 mm or more - Rechargeable built-in battery with a maximum operating time of 12 hours - Also equipped with measurement software for iOS and Android mobile devices.

• Other measurement, recording and measuring instruments

"Uniclean" uses plastic blasting media to remove resin contaminants adhered to screws and molds. It easily cleans super engineering plastics, which are very difficult to clean manually, and the vacuum mechanism in the cabin prevents dust dispersion. The device is equipped with a dust collector and separator in a compact design, providing very high cleaning capability and significantly reducing cleaning time compared to manual cleaning. [Features] - Uses plastic blasting media - Cleans at room temperature, so no gases are generated - The vacuum in the cabin prevents dust dispersion - Recycling of blasting media - Reduction of cleaning time ★ We will be exhibiting at the Nagoya Plastic Industry Exhibition! * For more details, please refer to the PDF document or feel free to contact us.

• Other cleaning machines

The "IMPACT Series" is a resin pressure sensor that does not use any encapsulated liquids such as mercury or oil, which were traditionally used in resin pressure sensors. Zero adjustment can be easily performed simply by bringing the included magnetic pen close to the sensor. There is no need for cumbersome operations like adjusting the sensor while looking at the display. The manufacturer's unique "GTP+ coating technology" offers advantages such as high hardness, high-temperature resistance, and a low friction coefficient. 【Features】 ■ No mercury or oil encapsulation ■ High performance and long lifespan ■ Environmentally friendly ■ Diaphragm thickness: 15 times that of conventional products ■ Manufacturer's unique GTP+ coating technology ■ Simple auto-zero function ★ Webinar Announcement Our partner manufacturer, Gefran, will be hosting a webinar for our customers in Japan. Please check the basic information for details. *For more information, please refer to the PDF materials or feel free to contact us.

• Circular Connectors
• Pressure
• Other measurement, recording and measuring instruments

The "Uniclean UCL-95AUTO" is an automatic cleaning machine based on the Uniclean screw and mold cleaning machine. It is capable of cleaning resins that are generally difficult to clean (such as nylon resin, fluororesin, PEEK, PP, cross-linked resins, and burnt resins), leading to time savings! Demo reservations are currently being accepted. The demonstration will take place in Osaka Prefecture, and costs can be inquired separately. Would you like to bring in an actual screw and experience the cleaning capability for yourself? Please feel free to contact our sales representative! 【Features】 ■ Abundant programming (automatic settings) ■ Models and version upgrades tailored to your needs ■ Monitoring by sensors ■ Manual switching is also possible * For more details, please refer to the PDF materials or feel free to contact us.

• Other cleaning machines

The metal and mold surface treatment device "Unifinish" reduces the polishing work required for molds by applying a two-step process, allowing anyone to easily achieve high-precision finishes. It can adjust pressure from an ultra-low 0.3 bar (0.03 MPa), enabling meticulous blast polishing that beautifully finishes the mold surface and improves release properties. (Deburring within 100 microns is also possible!) 【Features】 ■ Even metals that have undergone cutting and polishing can be finely polished. ■ Removes fine burrs created on the processed surface. ■ Cleans metal surfaces (remnants of discharge whitening layers, nitriding treatment, etc.). ■ Surface densification: Smooths out the unevenness of the metal surface where resin flows, effectively improving release properties! *The initial demonstration is conducted for free. For more details, please contact us or download the PDF for more information.

• Other cleaning machines

"Unifinish" is a metal surface treatment device that reduces the polishing labor for molds by applying a two-stage processing method. It allows for pressure adjustment from an ultra-low pressure of 0.3 bar (0.03 MPa), enabling precise blast polishing, resulting in a beautifully polished surface treatment that effectively improves release properties. (Fine burr removal is also possible!!) 【Features】 ■ Mold surface polishing → Even metals that have undergone cutting, grinding, etc., can be polished precisely!! ■ Fine burr removal → Small burrs formed on the processed surface can be removed!! ■ Cleaning of metal surfaces → Residues such as discharge whitening layers and nitriding treatment remnants can be accurately cleaned!! ■ Surface densification → Smooths out the unevenness of the metal surface where resin flows, effectively improving release properties!! * All processes are performed by the machine, leading to time savings. Furthermore, it is easy for anyone to use and results in high-precision finishes!! * For more details, please download the catalog or feel free to contact us.

• Other cleaning machines

The "UCL-95AUTO-S" is a screw automatic blast cleaning device that enables easy automatic cleaning through simplified settings. By adopting an analog setting method, it allows for more affordable and straightforward automatic cleaning. Additionally, we also offer the "UCL-95AUTO," which achieves operator-free cleaning through automatic transport. 【Features】 ■ Simple type ■ Adopts analog setting method ■ Low price ■ Easy automatic cleaning *For more details, please refer to the PDF materials or feel free to contact us.

• Other cleaning machines

"Unifinish" is a metal surface treatment device that reduces the polishing labor for molds by applying a two-stage processing method. It allows for pressure adjustment from ultra-low pressure of 0.3 bar (0.03 MPa), enabling precise blast polishing that beautifully finishes the mold surface and effectively improves release properties. (Deburring within 100 microns is also possible!) 【Features】 ■ Mold Surface Polishing 　→ Even metals that have undergone cutting or grinding can be polished precisely! ■ Fine Burr Removal 　→ Small burrs formed on the processed surface can be removed! ■ Metal Surface Cleaning 　→ Accurately cleans residues such as discharge whitening layers and nitriding treatment remnants! ■ Surface Refinement 　→ Smooths out the unevenness of the metal surface where resin flows, effectively improving release properties! ■ Time Reduction 　→ Achieves an average time reduction to one-twentieth compared to manual work! 　　Furthermore, it can be easily used by anyone, resulting in high-precision finishes. *For more details, please download the catalog or feel free to contact us.

• Other cleaning machines

- The return spring automatically returns the rod to the zero position, making the transducer suitable for the application of the comparator. - The tip of the stainless steel ball is suitable for applications where the object being measured does not shift in the direction across the axis of the transducer.

• Other measurement, recording and measuring instruments

Ideal for plastic injection presses, vertical presses, and other processing machines.

• Other measurement, recording and measuring instruments

◆ The Zumbach ultrasonic thickness gauge can measure the thickness of up to 5 layers. ◆ It achieves measurements of thin materials down to a minimum thickness of 0.08mm and a minimum outer diameter of φ0.2mm, making it suitable for various measurement objects. ◆ By combining it with an outer diameter gauge, it enables centralized management of outer diameter, thickness, and inner diameter.

• Electrical Instruments/Electrometers

◆ Accurate measurement of the dimensions and shapes of profile products in hot and cold rolling processes ◆ Surface defect detection is also possible with high-speed measurements of 350 to 500 times per second

• Other measurement, recording and measuring instruments

◆Measurement tube with a minimum electrode length of 10mm and a bandwidth of up to 6.5GHz, featuring a return loss detection system utilizing FFT (Fast Fourier Transform) ◆Measurement range supports up to 1800pF/m ◆Dedicated model for high-speed lines ◆Control system for foam lines, Cell Master

• Testing Equipment and Devices

◆Measurement of the wall thickness, eccentricity, diameter, and ovality of multi-layer cables insulated with XLPE and EPR, pipes for mixtures, and multi-layer hoses in environments where nitrogen, steam, or their combinations are considered. ◆Reduction of X-ray scattering waves using a micro-focus beam, maintaining high precision and high stability in measurements.

• Other measurement, recording and measuring instruments
• X-ray inspection equipment

The spark tester is a high-precision spark tester that complies with the international standard ISO 9000. ◆ It maintains stable and accurate functionality even in harsh environments, and is suitable for voltage and quality testing of almost all cables. ◆ Equipped with various types of electrodes, test voltages, and frequencies, it offers a wide range of compatible outer diameter ranges.

• Other measurement, recording and measuring instruments

◆Easily integrated into all existing production lines ◆In combination with Zumbach measuring instruments, providing a comprehensive solution for monitoring and automatic optimization of the manufacturing process ◆Enables loop control of conductor temperature when combined with the non-contact temperature measuring instrument LUNE ◆Optimal pre-heater for managing improved adhesion of conductors and uniformity of cells in foaming lines ■Pre-heater 3010FL2520 *Reference specifications ・Preheating temperature: up to 250℃ ・Wire outer diameter: φ0.32mm to φ4.11mm *Includes ultra-fine dedicated options ・Line speed: 5 to 2500m/min ■Applications Wire, core wire, and bare wire industries

• Thermometer
• Other measurement, recording and measuring instruments

◆ Individually detects irregularities, allowing for a more detailed understanding of the surface texture. ◆ Composed of a cast body, it has high heat and gas resistance, making it suitable for harsh measurement environments. ◆ The protection shield reduces malfunctions caused by light and dust interference. ◆ Displays the length of defective detection points using a proximity switch.

• Other measurement, recording and measuring instruments

Application of advanced optical technology and scanning technology. The corresponding line speed is unlimited. Measurement, control, and display of diameter, ellipticity, position/width, etc. The measurement head part uses cast material, providing extremely high resistance to heat, gas, and dust, resulting in a long lifespan.

• Other measurement, recording and measuring instruments

◆ During the extrusion molding of cables, medical guide wires, coated ropes, etc., it is possible to measure outer diameter, minimum wall thickness, and ovality using inductive voltage with continuous non-contact measurement, employing coaxiality and high-frequency laser scanning technology. ◆ The measurement head is very compact at a depth of 110mm, making it easy to integrate into production lines.

• Other measurement, recording and measuring instruments

The Steelmaster dimension measuring device for steelmaking measures product diameter or dimensions based on optical principles. ◆ Accurately measures product dimensions and shapes in hot and cold rolling processes ◆ High-speed measurement at 1000 times per second per axis, with each scan being calibrated ◆ Type selection available from fixed SMS, swinging SMO, and rotating SMR

• Other measurement, recording and measuring instruments

Bend Check – Zumbach's laser measurement system contributes to quality improvement in the manufacturing process. This non-contact measurement system is ideal for automation, labor reduction, and quality enhancement in the inline processes of tube and rod manufacturing. Many pipe and bar manufacturers face the same challenges, and monitoring product bending is a critical quality item. ZUMBACH offers the optimal Bend Check system to address such challenges. ■ Real-time measurement synchronization during the manufacturing process ■ Immediate monitoring of linearity ■ Can be directly integrated into the manufacturing process (can be implemented according to customer equipment) ■ No need for manual measuring instruments or similar tools

• Other measurement, recording and measuring instruments

DIAROND is the most desirable non-contact measurement system. It can measure outer diameter and roundness on manufacturing and testing lines in cold processes. ■ Past Issues Until now, measuring roundness and flatness could only be done offline by taking samples, and it was not possible to measure inline during continuous production. While it is possible to accurately measure outer diameter and ovality using optical inline measurement devices, measuring the roundness of product shapes was not feasible. ■ Solution The highly precise 3-axis laser head ODAC TRIO performs outer diameter measurements at high frequency, synchronizing each axis every 60°. All measurement values are stored in the USYS IPC processor. To measure the complete product shape, the product must rotate and enter at least 60° or the measurement head itself must have a rotation mechanism. If there is no rotation, it is also possible to obtain evaluation statistical data by manually moving the product. ZUMBACH's STEELMASTER software EPM algorithm can save the analyzed data and calculate related parameters of the product shape.

• Other measurement, recording and measuring instruments

Cleaning can be done at room temperature without applying heat—no carbonization furnace is required. Cleaning is possible from screws to molds and small parts. Compatible with difficult-to-clean resins such as PEEK, fluororesins, cross-linked resins, and nylon resins.

• Other cleaning machines

The UNICLEAN screw and mold cleaning machine is an operator-free cleaning machine based on a screw design, allowing for the adjustment of blast pressure, screw feed speed, and length settings. Depending on the degree of resin adhesion, programming can be divided into five zones, and you can choose between a one-way or a return cleaning process. It can be upgraded to a swing type, angle change type, or twin nozzle, and by adding a silo as an option, the blasting agent can be automatically replenished. The blasting agent tank and disposal box are monitored by sensors.

• Ultrasonic Oscillator

UNIFINISH PRO is a surface treatment device that achieves high precision and reproducibility of blasting agents through easy parameter input on a touch panel. The densification of metal surfaces through two-stage blasting treatment effectively improves the peelability of resin, helps prevent resin burning and residue, and reduces color change and cleaning time. It is designed to accommodate screws and allows for stepless height adjustment.

• Other cleaning machines

Due to excellent sliding characteristics, friction resistance is minimized, and the high adhesion to the underlying metal, along with a hardness close to diamond (1800 Hv), ensures that even when metal surfaces are rubbed together without lubricant after coating, they do not wear out for a long time. The low-temperature (60-75°C) electric coating improves the wear resistance and corrosion resistance of metal surfaces, such as molds, with a thickness of 5-10 microns.

• Surface treatment contract service

Microfinish is... Microfinish is a process that smooths the surface of metal by leveling out extremely fine scratches through a two-step blasting treatment, making it easier for resin to flow. ■ Step 1 After metal processing treatments such as polishing or electrical discharge machining, the surface is contaminated with dirt, burrs, white layers, and foreign substances, which can lead to issues like mold sticking and coating peeling if left untreated. First, these substances are removed without altering the shape of the underlying metal substrate. ■ Step 2 After Step 1, the metal surface is clean, with dirt and burrs removed, but it still has depressions and protrusions that make it unusable. In Step 2, the uneven surface is accurately leveled and refined. ■ Effects of Microfinish - Increased extrusion discharge force - Reduced resin burning during molding - Decreased resin drooling (resin drips) - Improved resin flowability, shortened and simplified cleaning time It is effective for molds such as crossheads, dies/nipples, breaker plates, screws, and injection molds!!

• Surface treatment contract service

*Vertical and compact design for space-saving (within 1 square meter for the main unit) *Can prototype various samples with a small amount of resin. *Can obtain extrusion test results in a short time. *Compatible with compounding and nanotechnology fields.

• Extrusion Machine

Very high wear resistance due to high-precision machining and special heat treatment. Crosshead made of special material Unalloy, compatible with fluororesin. Flow path design that does not put stress on the crosshead.

• Extrusion Machine

User-oriented ease of use, next-generation compact machine for manufacturing lines Lowercase-only inkjet printer 9000 series ■9020 (1 type of print head) ■9030 (4 types of print heads) ■Features - Lightweight and compact - Automatic nozzle cleaning - Backlit display - Logo editing - 8 lines, 48 dots printing - Cartridge ink - Ink density control function - Contributes to cost reduction by eliminating the need for ink filter replacement ■Applications - Ink is only black-based and fast-drying, suitable for metal, plastic, and film - Capable of printing on various materials such as glass and ceramics - Supports marking for traceability such as date, lot number, and counter

• Commercial printers

This is an inkjet printer that directly prints on manufacturing lines for cables, pipes, tubes, etc. ■Features - Compatible with various pigment color inks (white) - Twin jet allows for variable text, logos, and barcodes up to 8 lines - High-speed printing up to 5.5 m/s - 5, 7, 9, 11, 16, and 24 dot fonts; up to 48 dots with twin jet - 90-degree curved print head, 90-degree oblique connection option - Large WYSIWYG display and QWERTY keyboard for easy operation - RS 232, RS 422, and parallel interfaces; optional Ethernet connection available

• Commercial printers

Rosendahl GmbH was established in Austria in 1959 and celebrated its 50th anniversary in 2009. It currently belongs to the Knill Group, a global conglomerate that encompasses 25 companies. It is a technology leader in the fields of extrusion, optical fiber, SZ twisting, molding, welding, and corrugation technology, with a track record of over 3,000 high-end manufacturing line installations in more than 100 countries.

• Injection Molding Machine

"Uniclean" uses a special plastic that is sprayed with air, allowing for cleaning without causing any damage to metals, and can be done at room temperature in a short time. It is capable of cleaning everything from screws to molds and small parts. Its compact design integrates a dust collector and separator, making it space-efficient. 【Features】 ■ Compact design that saves space! ■ The blasting material is collected and sorted for reuse, resulting in low costs. ■ The device does not generate gases, considering environmental aspects. ■ Compatible with difficult-to-clean resins such as PEEK, fluororesin, cross-linked resins, and nylon resin. *For more details, please contact us or download the catalog to check the PDF.

• Other cleaning machines

The "Unifinish (UFN-75COMBO)" is a metal surface treatment device that reduces the polishing work time for molds by applying a two-step process. It allows for pressure adjustment from ultra-low pressure (0.3 bar), enabling precise blast polishing that beautifully finishes the mold surface. 【Features】 ◆ Achieves a reduction in polishing work time without significantly removing metal through a two-step process! 1. Uses fine abrasive blasting media to clean surface dirt. 2. Uses fine spherical beads to eliminate surface irregularities on the metal. 【For more details, please download the catalog or feel free to contact us】 　　　　　↓　↓　↓　　　　　　　　　　　　↓　↓　↓

• Other cleaning machines

RANDCASTLE's "Micro Treader" is a compact vertical micro-extruder that achieves low discharge extrusion (from 10g/hour). Its unique vertical design significantly outperforms horizontal small extruders in terms of screw strength, feed efficiency, and installation space. It is ideal for research and development that uses valuable samples. 【Features】 ◆ Minimum discharge of 10g/h! Capable of stable and small-volume extrusion ◆ High mixing comparable to a twin-screw extruder with a single screw ◆ Compact design allows for research in various locations ◆ Vertical orientation enhances resin feed efficiency 【For more details, please download the catalog or feel free to contact us】

• Extrusion Machine

This is the comprehensive product catalog for "UniClean," a compact cleaning machine that integrates a dust collector and separator, and "UniFinish," a metal surface treatment device capable of ultra-low pressure blasting from 0.3 bar (0.03 Mpa). It contributes to productivity improvement with its innovative blasting technology. 【Featured Products】 (Excerpt) ■ Screw and mold cleaning machine "UniClean" UCL-95 / UCL-55 / UCL-95AOTO / UCL-155 ■ Metal surface treatment device "UniFinish" UFN-75 / UFN-75COMBO / UFN-75PRO / UFN-55 ■ X-Coat *For more details, please download the catalog or request materials.

• others

"Unifinish" is a metal surface treatment device that reduces the polishing labor for molds by applying a two-stage processing method. It allows for pressure adjustment from ultra-low pressure (0.3 bar), enabling precise blast polishing that beautifully finishes the mold surface and effectively improves release properties. 【Features】 ■ Precise polishing of mold surfaces ■ Removal of small burrs on the processed surface ■ Cleaning of metal surfaces ■ Refinement of the surface *For more details, please download the catalog or feel free to contact us.

• Other cleaning machines

The 'RESISTOMAT 2304' handled by Unitech Japan is a resistance measuring instrument that can measure from 200μΩ to 20kΩ, making it ideal for development and research. It features an auto-range function and allows for temperature compensation for all materials. 【Features】 ■ Measurement accuracy: 0.01 %rdg ■ Resolution: down to 1 nΩ *depending on the range ■ Temperature compensation for all materials *For more details, please refer to the catalog. Feel free to contact us with any inquiries.

• Other measurement, recording and measuring instruments

The 'RESISTOMAT 2316' handled by Unitech Japan is a measuring instrument ideal for resistance quality control, capable of measuring from 2 mΩ to 200 kΩ. It features an auto-range function and allows for temperature compensation for all materials. 【Features】 ■ Resolution up to 0.1 μΩ *depending on the range ■ Temperature compensation available for all materials ■ Thermoelectric voltage compensation ■ Input voltage protection up to 400 Vrms *For more details, please refer to the catalog. Feel free to contact us with any inquiries.

• Other measurement, recording and measuring instruments

The 'RESISTOMAT 2329' handled by Unitech Japan is a resistance measuring instrument that is ideal for high-speed online use. It can perform 50 measurements/evaluations per second, ranging from 200 mΩ to 200 kΩ. 【Features】 ■ Automatic measurement range selection ■ Temperature compensation for all materials ■ Thermal electromotive force compensation ■ Dry circuit measurement in accordance with DIN IEC 512 ■ Data logging of 20,000 measurement values *For more details, please refer to the catalog. Feel free to contact us with any inquiries.

• Other measurement, recording and measuring instruments

The "2381・2382L" is a device designed to accurately measure the conductor resistance value for every 1 meter length. This clamping device was developed based on Burster's experience. It is a device for accurately measuring conductor resistance at every 1 meter. Additionally, there is a clamping device specifically for stranded aluminum conductors. *For more details, please refer to the catalog. Feel free to contact us with any inquiries.*

• Other cable related products

The "DIGFORCE9307" is a production process monitoring device that displays torque curve characteristics including signal testing, leak detection, and resistance measurement through two sensors. Based on the values from the two sensors, it determines factor windows, thresholds, trapezoids, and whether they are inside or outside the envelope, enabling mathematical operations for production process monitoring. It also allows for high-speed evaluation and data transfer for variation measurements. It can be used for applications such as monitoring joints and press-fitting. 【Features】 ■ Settings can be changed via the monitor ■ Up to 128 measurement programs available ■ High-speed evaluation and data transfer for variation measurements ■ Flexible process integration through Profibus communication interface *For more details, please refer to the catalog. Feel free to contact us with any inquiries.

• Pressure
• Torque Meter
• Other measurement, recording and measuring instruments

The torque sensor 8661 is a sensor that accurately measures static and dynamic torque values during clockwise and counterclockwise rotation. By using non-contact transmission of the excitation voltage and measurement signals, it achieves maintenance of the sensor and fail-safe operation. As an application, it is suitable for monitoring and measuring tightening torque, torque retention, and torque release in industrial production and assembly. 【Features】 ■ Displays operating status ■ Original software available (can also connect with optional USB type torque sensor) ■ Comes with four keyways from 500Nm (other ranges available as an option) *For more details, please refer to the catalog. Feel free to contact us with any inquiries.

• Torque Control
• Torque wrench

The "1240" is a component used to determine whether the resistance value of the display device is correct. It can be judged based on a standard resistor with a German calibration certificate DKD. It is a very stable resistor, maintaining an annual drift of less than ±0.01%. It can be used as a current shunt or as a standard for measuring instruments. 【Features】 ■ Calibration with easy installation *For more details, please refer to the catalog. Feel free to contact us with any inquiries.

• Other measurement, recording and measuring instruments

The temperature resistance RTD digital simulator '4530' allows you to verify the display of the temperature measuring resistance body RTD based on the simulator device used for temperature measurement. The simulator, which can be remotely controlled via RS232/IEEE488/USB converters, also includes an analog decade type. We propose this to manufacturers handling temperature displays and temperature measurement/control devices currently in use. 【Features】 ■ Analog decade type is also available in the lineup ■ Remote control is possible via RS232/IEEE488/USB converters *For more details, please refer to the catalog. Feel free to contact us with any inquiries.

• others
• Other measurement, recording and measuring instruments