山本ビニター List of Products and Services

Medium-sized vertical dual-head high-frequency welder, medium-sized simultaneous cutting high-frequency welder, high-frequency welder for dimension molds, ultra-precision processing high-frequency welder.

"Isn't it possible to do something like this?" "I want to create something like this." As we advance in manufacturing, various thoughts arise. We have established an in-house consulting lab that can handle a complete range of operations from hearing to proposal planning. With the expertise of Yamamoto Vinitar, who is well-versed in high-frequency processing technology and film materials, we provide high-quality and diverse high-frequency welder processing and processed products. [Examples of High-Frequency Processed Products] ■ PVC (polyvinyl chloride) processed products ■ Olefin film processed products ■ Thermoplastic film welding processed products ■ General high-frequency welder welding processing ■ Thick PVC (polyvinyl chloride) processed products ■ Other processed products, etc. *For more details, please refer to the PDF materials or feel free to contact us.

To maintain a high welding strength, Yamamoto Vinita focuses on the cross-sectional shape after welding. By interpreting and controlling the unique phenomena that occur due to high-frequency heating through changes in this shape.

When considering manufacturing using plastic materials such as films, sheets, synthetic leather, and fibers, various methods such as adhesion, joining, welding, and sewing will need to be examined. This document focuses on the method of "joining" resin or sheet-like materials through welding. We will clearly explain the differences between "ultrasonic welders" and "high-frequency welders" using tables and diagrams. [Contents (partial)] <Differences between Ultrasonic Welders and High-Frequency Welders> ■ Heating Method ■ Welding Targets ■ Impact on Surroundings ■ Characteristics of the Target (1)(2)(3) ■ Continuous Welding *For more details, please refer to the PDF document or feel free to contact us.

When considering manufacturing using plastic materials such as films, sheets, synthetic leather, and fibers, various methods such as adhesion, joining, welding, and sewing will need to be examined. This document focuses on the method of "joining" resin or sheet-like materials through welding using a welder. It clearly explains the differences between "electric heating welding" and "high-frequency welding" using tables and diagrams. Please take a moment to read it. [Contents] ■ Differences between electric heating welding and high-frequency welding - Heat distribution viewed from the cross-section of a high-frequency welder - Heat distribution in the cross-section A-A' of an electric heating welder *For more details, please refer to the PDF document or feel free to contact us.

The technology of radio wave heating using high frequency is widely used in the automotive industry. In the automotive sector, not only high quality and high efficiency are required, but also many other functions and performances are demanded from the equipment. This time, to meet those demands, we would like to introduce some of the technologies incorporated into our equipment. This technology is also applied outside the automotive industry, so feel free to consult us from various industries. [Published Information] - Achieves the same finish regardless of who uses it: "Automatic Tuning System" - Protects important molds from sparks - Capable of controlling pressure and thickness regulations with high precision - Improves stability through mold temperature management - Capable of supporting "Traceability"

The "PLASEST-05A model" achieves stable hybrid welding through the combination of high-frequency welding and heater heating. It adopts the latest vertical press mechanism! By switching from a conventional press mechanism to a vertical type, alignment has become easier. The touch screen has also been revamped, improving condition setting and operability. ● Equipped with our fastest spark interruption system! The newly developed spark interruption system achieves double the speed of conventional machines, minimizing damage to molds and products. ● Space-saving and easy to move! The machine size is approximately 1 square meter, allowing installation in narrow spaces. ● Fine alignment work is easy! One person can handle everything from detailed tasks to width splicing work. ● Stable welding is possible by managing the high-frequency output and the temperature adjustment of the electric heater in the electrode part numerically. ● Stable product finishing that is not affected by the environment! By equipping the electrode part with an electric heater, stable welding can be achieved from the startup phase.

Microwave, which is dielectric heating, achieves high efficiency and energy savings as a heating process in a wide range of fields including medical, rubber, resin, chemicals, and powders. It is also capable of heating three-dimensional objects, which is difficult with external heating methods such as hot air, steam, heating plates, and electric heaters. Additionally, because it can heat materials from all directions, it enables rapid and uniform heating. Since it is possible to use microwave heating in combination with hot air, steam, infrared, etc., it can also accommodate systematic heating that utilizes simultaneous heating or heating treatment on preceding and following lines. As for the equipment types, there are batch systems that process relatively large and thick non-heated objects for a longer duration, and continuous systems that continuously process non-heated objects while being transported on a conveyor belt. *For more details, please contact us or refer to the catalog.

High-frequency welding involves applying high-frequency waves, a type of electromagnetic wave, to insulating materials such as resin, films, and sheets. This process generates heat from within the material itself, enabling the "welding" of the materials. After processing, the cooling press mechanism maintains the pressed state, resulting in a beautiful finish that minimizes the effects of heat on the welded surface (such as deterioration or stretching of the fabric). *For more details, please contact us or refer to the catalog. Advantages: - Capable of welding diverse sizes and shapes - Reduces fabric stretching with the cooling press mechanism - Does not require skilled labor - No noise (ultrasonic) or gas (such as from a gas welder) - Few consumables needed. Disadvantages: - Requires molds during processing - High initial costs for equipment investment - Potential for material damage due to sparks - Limited types of materials that can be processed - Possibility of malfunction in peripheral devices due to high-frequency noise.

Three S's of the processing site: (1) Energy saving, (2) Space saving, (3) Loss reduction, all achieved with this one machine. It is a compact tabletop high-frequency welder. It provides high precision, high efficiency output, and stable performance with feedback control that suppresses reflected waves. It can be used with a household 100V outlet, and its lightweight and compact design allows for flexible layout. It is ideal for small, precise processing such as harness processing and tube welding. ● Compatible with household 100V outlets ● Space-saving tabletop size, weighing approximately 40kg ● Transistor type, maintenance-free, and long-lasting ● Optimal heating with feedback control that suppresses reflected waves ● Pressure control and digitization using an electric cylinder ● No warm-up required, allowing immediate processing. *For more details, please contact us or refer to the catalog.

As a new heating process, how about "microwave heating"? It has a wide range of applications, including "heating," "drying," and "sterilization and disinfection treatment," and we can propose equipment types tailored to your processing needs. Microwave heating allows for high-efficiency heating in a short time by heating from within the material, and it is used for heating hollow fiber membranes used in dialysis treatment, as well as other medical products, resins, and fibers. Since there is no need to heat the surrounding air, energy efficiency can also be improved. It can be used in conjunction with other heat sources (such as hot air or steam). Additionally, there are methods to increase heating efficiency by reducing pressure within the furnace according to the situation. We will propose the optimal equipment type from various types of microwave heating devices.

Because it involves human lives, "high quality and high precision" welding is essential. In the medical industry, high-frequency welding is used in a wide range of medical products such as blood bags, pressure bags, and nursing beds. The main processing methods include welding, molding, and cutting. Since welding occurs at the molecular level, the welding strength is high, and by heating from within the object, uniform processing can be achieved in a short time. Additionally, due to its high quality, high precision, and high reproducibility, it can meet the demands of mass production for medical products. Depending on the processing site, we can accommodate cleanroom specifications and the quantification and management of conditions related to IoT, as well as feedback on processing conditions.

As a new heating process, how about "microwave heating"? It has a wide range of applications, including "heating," "drying," and "sterilization," and we can propose equipment types tailored to your processing needs. Microwave heating allows for efficient heating in a short time by heating from within the material, and it is used for heating hollow fiber membranes used in dialysis treatment, as well as other medical products, resins, and fibers. It can also be used in conjunction with other heat sources (such as hot air or steam). Additionally, there are methods to increase heating efficiency by reducing pressure within the furnace according to the situation. We will propose the optimal equipment type from various types of microwave heating devices.

Because it involves human lives, "high quality and high precision" welding is essential. In the medical industry, high-frequency welding is used in a wide range of medical products, such as blood bags, pressure bags, and nursing beds. The main processing methods include welding, molding, and cutting. Since welding occurs at the molecular level, the welding strength is high, and by heating from within the object, uniform processing can be achieved in a short time. Additionally, due to its high quality, high precision, and high reproducibility, it can meet the demands of mass production for medical products. Depending on the processing site, it is possible to manage and quantify conditions related to clean room specifications and IoT integration, as well as provide feedback on processing conditions.

Dielectric heating is a method that allows materials to generate heat from within by applying a type of electromagnetic wave, which is a form of radio wave, to an insulating material. This process is referred to as "internal heating." Compared to "external heating," "internal heating" enables very efficient heating in a short amount of time. Due to its high energy efficiency, it allows for uniform heating in a shorter time compared to external heating. Since dielectric heating is an internal heating method, the area around the press remains at room temperature, and there is no impact on the material from heat on the surface of the workpiece during pressing. Additionally, it is a highly versatile heating method that can be combined with other heat sources such as hot air or heaters, and can accommodate selective heating and various other applications.

The only requirement for the operation of the "PLASEST-05E model" is a 200V power supply, and a compressor is not needed. Additionally, the thickness, pressure, and high-frequency conditions after welding can be managed through numerical setting control. It is a high-frequency welding machine that can improve the quality of processed products and produce stable products. By saving conditions on the touch panel, highly reproducible processing is possible. The use of an electric cylinder allows for control of descent speed, press interval, pressure, and finishing thickness. It is particularly effective for welding, bonding, molding, and cutting processes of medical products and automotive interior parts. Additionally, it can be used with a household power supply of 100V, and we also offer a compact type transistor high-frequency welding machine, the "YRP-400T-RC model." 【Features】 ＜PLASEST-05E model＞ ■ Easy condition setting through fabric condition settings ■ Improved and stable processing quality through thickness control with an electric cylinder ■ Equipped with the latest spark interruption system for the fastest spark detection ■ Operable with only a 200V power supply, no compressor required. *For more details, please download the PDF or feel free to contact us.

In the medical device industry, secure bonding of tubes is essential to ensure product safety and reliability. Particularly in medical tubes that handle bodily fluids and medications, leaks and detachment can lead to serious issues. Our high-frequency welder achieves high bonding strength through molecular-level welding, enabling uniform processing in a short time. This enhances the safety and reliability of tube bonding in medical applications. 【Usage Scenarios】 - Bonding of infusion tubes - Bonding of drain tubes - Bonding of catheters 【Benefits of Implementation】 - Improved product reliability due to high bonding strength - Stabilization of quality through uniform processing - Capability for mass production

In the pharmaceutical industry, sterilization bags play a crucial role in maintaining the quality and safety of products. The sealing of sterilization bags requires high quality and precision to protect the contents from external contamination and to maintain the product's effectiveness. Improper sealing can lead to bag damage or leakage of contents, potentially resulting in a decline in product quality and safety. Our high-frequency welder enables sealing at the molecular level, achieving high sealing strength. By heating uniformly from the inside, it allows for processing in a short time and supports the manufacturing of high-quality and high-precision sterilization bags. 【Application Scenarios】 - Manufacturing of sterilization bags - Pharmaceutical packaging - Packaging of medical instruments 【Benefits of Implementation】 - Improved product safety due to high sealing strength - Increased productivity through processing in a short time - Enhanced product quality through high-quality and high-precision sealing

In the dental industry, especially in implant treatment, the safety and durability of products are extremely important. Implants directly affect the health and quality of life (QOL) of patients, making high-quality processing essential. High-frequency welding processing achieves high strength and precision in the welding of implant-related products, contributing to an increased success rate of treatments. Our high-frequency welding processing is necessary to solve various challenges in implant treatment and enhance patient satisfaction. 【Application Scenarios】 - Manufacturing of implant-related products - Welding of dental instruments - Processing of medical plastic components 【Effects of Implementation】 - Improved welding strength - Enhanced processing accuracy - Increased product reliability

In the beauty equipment industry, the quality and safety of products are highly valued. Especially for devices that come into direct contact with the skin or contain precision components, the accuracy of welding significantly affects the product's performance and safety. Improper welding can lead to product failure or adverse effects on the user's skin. Our high-frequency welding technology achieves molecular-level welding, providing high welding strength and uniform processing. 【Application Scenarios】 - Welding of beauty equipment casings - Welding of internal components of beauty devices - Processing in clean room environments 【Benefits of Implementation】 - Provision of high-quality products - Improved product durability - Assurance of safety

In surgery, catheters are crucial medical devices that can determine a patient's life or death. To ensure the reliability of catheters, the quality and precision of welding are essential. Improper welding can lead to catheter malfunction, potentially resulting in surgical failure or harm to the patient's health. Our high-frequency welder enables molecular-level welding, achieving high welding strength and uniform processing. 【Application Scenarios】 - Manufacturing of catheters - Joining of medical tubes - Welding of medical device components 【Benefits of Implementation】 - Improved product reliability due to high welding strength - Stabilization of quality through uniform processing - Capability for mass production

In the rehabilitation industry, the quality of orthotics that directly touch the patient's body is crucial. In particular, processing that considers durability, safety, and patient comfort is required. Improper welding can lead to damage to the orthotics and adverse effects on the patient's body. Our high-frequency welding technology achieves high strength through molecular-level welding and improves product quality with uniform processing. This enables the manufacture of orthotics that ensure both patient safety and comfort. 【Application Scenarios】 - Prosthetics and orthotics - Rehabilitation equipment - Medical support devices 【Benefits of Implementation】 - Provision of high-quality, high-precision products - Improved durability due to high welding strength - Enhanced product stability through uniform processing

In the nursing care industry, especially in pressure ulcer prevention, the comfort and safety of patients are the top priorities. The quality of nursing beds and related products significantly impacts the risk of pressure ulcer development. Durability, hygiene, and gentleness on the patient's skin are essential requirements. Our high-frequency welding technology contributes to these challenges with high-quality and high-precision welding techniques. 【Application Scenes】 - Manufacturing of nursing beds - Manufacturing of pressure-relieving mattresses - Manufacturing of medical cushions - Manufacturing of other pressure ulcer prevention-related products 【Effects of Implementation】 - Improved product durability due to high welding strength - Enhanced product quality through uniform processing - Ensured hygiene through cleanroom compatibility - Quantification and management of processing conditions through IoT integration

In packaging, ensuring product quality and safety is the top priority. In particular, the sealing of packaging materials is essential for protecting the contents, requiring high airtightness, strength, and uniform finishing. Improper sealing can lead to packaging damage or deterioration of the contents, potentially compromising food safety and reliability. Our high-frequency welding process achieves strong seals at the molecular level, allowing for uniform processing in a short time. 【Application Scenarios】 - Sealing of packaging films - Packaging of retort foods 【Benefits of Implementation】 - Long-term preservation of food due to high airtightness - Improved product quality through uniform sealing - Stable production due to high reproducibility