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Testing, Analysis and Measurement
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ハックジャパン

EstablishmentApril 2006 (※Changed to the current company name in October 2024)
capital20752Ten thousand
addressTokyo/Shinjuku-ku/1-29-9 Takadanobaba, TD Building 5th Floor
phone03-6205-5510
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last updated:Oct 10, 2024
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Online TOC (Total Organic Carbon) Analyzer B7000 with TN/TP available

Simultaneous automatic measurement of TN and TP along with TOC! An online TOC analyzer that contributes to the optimization of wastewater processes.

●BioTector B7000 can measure TOC simultaneously with TN/TP. The simultaneous measurement cycle for TOC/TN/TP takes around 10 minutes, and it automatically cleans the sample tube while operating, eliminating downtime for cleaning clogged drainage. The short measurement cycle for TN/TP is well-received: some customers use it to measure only TN/TP or either one without measuring TOC. ●Measurement Time ◎TOC: <7 minutes ◎TN: TOC <7 minutes, TN <2 minutes ◎TP: TOC <10 minutes, TN/TP <8 minutes ●Measurement Range ◎TOC: Minimum 0-50 mg/L, Maximum 0-20,000 mg/L ◎TN: (Cell length 2mm) Minimum 0-19 mg/L, Maximum 0-5,000 mg/L, (Cell length 0.5mm) Minimum 2-55 mg/L, Maximum 160-15,000 mg/L ◎TP: (Cell length 10mm) Minimum 0-11 mg/L, Maximum 0-3,000 mg/L, (Cell length 5mm) Minimum 1-18 mg/L, Maximum 60-5,000 mg/L Please also check out the video summarizing "no clogging" in 50 seconds.

  • Water quality testing

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[New Product] Laboratory TOC/TNb Meter QP1680

Supports particles up to 0.8mm - Laboratory TOC/TN Analyzer QP1680

The QP1680 is a laboratory TOC/TNb analyzer. Due to its combustion oxidation method, it can handle relatively high-concentration samples that contain fine particles and salts. In addition to the type that performs combined analysis of total organic carbon (TOC) and total bound nitrogen (TNb), there are also types that measure only TOC or only TNb, allowing you to choose according to your needs. Accurate measurement of TOC and TNb is essential for optimizing industrial processes, improving product quality, and protecting the environment. The QP1680 provides efficient monitoring and reliable measurement results.

  • Water quality testing

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Real event! "The Latest Trends in Cleaning Validation and the Utility of TOC"

[Free] Held on 10/18. We will introduce the latest trends in cleaning validation in Stage 3 and practical examples from the field.

This seminar is aimed at quality assurance, quality control, and manufacturing technology personnel in the pharmaceutical manufacturing industry, introducing the latest trends in cleaning validation and the usefulness of TOC (Total Organic Carbon) analysis. It will delve deeply into the importance of cross-contamination measures, incorporating practical examples from the biopharmaceutical manufacturing field. In the latter half, there will be a discussion session led by industry experts, providing a platform for participants to exchange opinions on the challenges and questions they face. We encourage you to take this opportunity to participate! 【Highlights】 ■ Explanation of the latest trends in cleaning validation ■ Introduction of the usefulness of TOC analysis through practical examples ■ Provision of information useful for cross-contamination measures in pharmaceutical manufacturing ■ Lectures and discussions by industry experts ■ Free participation to catch up on the latest information in the manufacturing industry *For more details, please refer to the materials. Feel free to contact us with any inquiries.

  • Other cleaning machines

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LICO 690 Spectrophotometer (Supports up to 26 color scales)

Supports up to 26 color scales! Ethernet compatible, integrated data management, sample volume 3-5ml.

The "LICO690" is a color measurement, color difference measurement, absorbance, and concentration meter specialized for quality control and production technology of transparent liquids, covering up to 26 scales. 【LICO 690 Color Scales】 - Pharmacopoeia JP, USP, EP, CP - DIN 6162 Iodine - ISO 6271 Hazen (Pt/Co, APHA, ASTM D1209, D5386) - ISO 4630 Gardner (ASTM D1544, D6045, D6166) - ISO 27608 Animal and Vegetable Fats and Oils - ISO 11664 Colorimetry - ASTM E308 CIE Color; ASTM D156 Saybolt - ASTM D1500 Mineral Oil (ISO 2049) - ASTM D848 Acid Wash Test - ASTM D1925 Yellowness Index (ASTM D5386); - AOCS Cc13e, BS 684 Ly/Lr - ADMI, ICUMSA, EBC, ASBC, Hess-Ives

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LICO 620 Liquid Colorimeter (Supports up to 5 Color Scales)

Small sample size, smooth color measurement and management, easy calibration.

The "LICO620" is a colorimeter specialized for quality control and production technology focused on transparent liquids, covering up to five scales. (The same series "LICO690" supports color measurement, color difference measurement, absorbance, and concentration measurement with up to 26 scales.) 【LICO 620 Color Scales】 - DIN 6162 Iodine - ISO 6271 Hazen (Pt/Cp, APHA, ASTM D 1209, D5386) - ISO 4630 Gardner (ASTM D1544, D6045) - ASTM D156 Saybolt - ASTM D 1500 Mineral oil The color scales are integrated into a single device, allowing various standard liquid measurement data to be recalled and recorded in one measurement. For samples with properties that require careful handling, the use of disposable cuvettes ensures the safety of the operator. 【Features】 ■ All color standards consolidated into one device ■ User-friendly design ■ High-level measurements achieved with a wide range of standard kits ■ Integrated data management via Ethernet *For more details, please refer to the PDF document or feel free to contact us.

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【Topic】What is silica?

Used in many industrial applications! A detailed introduction to the analysis procedures and methods of silica.

Silica is known as silicon dioxide (SiO₂) or the mineral quartz. It is a derivative compound of silicon (Si) and constitutes about 59% of the Earth's crust and the majority of sand. Silicon combines with oxygen to form silicates, which is the most commonly seen combination in minerals. Silica exists in most natural waters as dissolved silica or suspended silica particles. It is used in many industrial applications, including the production of food and pharmaceuticals, as additives, and in water filtration. *For more detailed information, please refer to the related links. Feel free to contact us for further inquiries.*

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[Overseas Case] Maintaining Compliance for Phosphate Emissions

Accelerating the exploration and tracking of pollutants! Introducing examples of compliance with phosphate discharge regulations.

We would like to introduce a case study of the introduction of the "BioTector B7000" at the wastewater treatment plant in Oijen, Netherlands. This wastewater treatment plant did not have a component analysis device to monitor inflow and outflow water, and relied on regular inspections by a third-party organization. As a result, they were unable to respond swiftly to the sudden increase in C/N/P loads from industrial wastewater. After the introduction, it became possible to reliably monitor C/N/P levels during wastewater treatment. 【Case Overview】 ■ Challenges - Unable to respond swiftly to the sudden increase in C/N/P loads from industrial wastewater. ■ Results - It became possible to reliably monitor C/N/P levels during wastewater treatment. *Details of the case can be viewed through the related link. For more information, please feel free to contact us.

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[Topic] Daily Management of FDA Process Validation Stage 3

Utilizing TOC measurement! Introducing the effectiveness of QbD1200+ in cleaning validation and more.

Stage 3 of the FDA's process validation guidance, which focuses on managing manufacturing processes and quality assurance, requires verification that the marketed products exhibit consistent product quality as designed in Stage 1 and Stage 2. For this verification, the setting, management, appropriate monitoring of process parameters, and the use of data analysis and statistical methods are essential, and the results provide important data for improving process reliability and quality. In particular, there is currently active discussion regarding Stage 3 of cleaning validation, which is one of the critical initiatives in pharmaceutical manufacturing. *For more details, please refer to the related link. Feel free to contact us for more information.*

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[Application Example] Improving Factory Yield and Regulatory Compliance

Achieved through online TOC! Introducing a case study that improved factory yield and reduced product loss.

We would like to introduce a case study of the implementation of the "BioTector B7000" at a dairy processing company. The product loss in the company's wastewater not only reduced the factory's yield but also caused significant variability in the wastewater treatment process, leading to risks of environmental compliance violations and increased operational costs. After implementation, identifying the source of product loss reduced the variability in the load on the treatment plant, making compliance easier to achieve. 【Case Summary】 ■ Benefits of Implementation - Meets regulatory requirements regardless of the inflow of organic matter - Measures and optimizes the dosage of chemicals for organic matter in real-time - Improves factory yield and reduces product loss *For more detailed information about the case, please refer to the related link. For further inquiries, please feel free to contact us.

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[Topic] Measurement and Monitoring of Organic Matter in Drinking Water

Optimize the raw water strategy and coagulation process! It is necessary to measure organic matter in both raw water and the final product.

Drinking water is supplied from various sources such as rivers, lakes, aquifers, and artificial reservoirs. The treatment methods at the water source vary significantly depending on the source itself and the impurities contained in it. The organic matter in raw water comes from naturally occurring organic matter (NOM) and organic matter that has been introduced through pollution. Organic matter in drinking water alters the color, taste, and odor of the water. Furthermore, during the disinfection process, residual chlorine can react with organic matter, potentially producing carcinogenic disinfection byproducts (DBPs) such as trihalomethanes (THMs) and haloacetic acids. To avoid the generation of DBPs, it is important to measure and monitor NOM. Monitoring NOM in raw water is also the first sign of unexpected events and helps in calculating the capacity of the treatment process. *For more detailed information, please refer to the related links. For further inquiries, feel free to contact us.*

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[Application Example] Monitoring TOC and VOC

Introducing a case study that avoids downtime and equipment damage while maximizing operational efficiency!

Our "BioTector B3500c" performs multi-parameter analysis, which is very useful in heat exchangers and cooling water applications where both TOC and VOC contaminants may flow into water systems. It allows for the setting of both TOC and VOC parameters in a cycle as short as 6 minutes. If the total carbon content is high, alarm points can help identify the source of the increase in total carbon content. It accurately measures samples even in environments where the concentrations of organic and inorganic substances fluctuate significantly. 【Overview】 <Background> ■ Potential issues in heat exchangers and cooling towers - Product loss - Deterioration of water quality - Decreased cooling efficiency due to dirt, scaling, and accumulation in cooling towers - Potential environmental compliance violations and fines due to the release of VOCs or organic substances from cooling towers *For more detailed information, please refer to the related links. Feel free to contact us for more details.

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[Overseas Case] Total Organic Carbon (TOC) Analyzer for Laboratory QbD1200+

Significantly improved inspection efficiency! A case that ensured the consistency and traceability of standard samples!

We would like to introduce a case where a pharmaceutical industry inspection equipment manufacturer in Sichuan Province has implemented our lab TOC analyzer "QbD1200+". The company conducted high-precision testing and data calibration for each batch of various TOC standard samples developed in-house. Using the custom calibration curve function of this product, they created a calibration curve that met the performance indicator of a linear correlation R2 ≧ 0.999 within the range of 0 to 2000 ppb. Additionally, regarding accuracy and reproducibility, it also met the performance specifications for low-concentration TOC samples. 【Case Overview】 ■ Background - A highly advanced contamination control strategy is required to meet the performance levels demanded by the pharmaceutical industry. - Capable of rapid, efficient, accurate, and stable TOC measurements. - Assurance of high-quality standard sample production. *For more detailed information, please refer to the related links. For further inquiries, feel free to contact us.

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[Overseas Case] Avoiding Process Abnormalities through Monitoring of Anaerobic Digesters

Quickly optimize the supply volume at startup! We will introduce a case where sludge was significantly reduced!

In the early 2010s, the facility manager and assistant manager of the Kenneth W. Hotz Water Resource Recovery Facility (formerly the Liverpool Wastewater Treatment Plant) in Medina County, Ohio, faced the challenge of improving the sludge treatment process. In the region, they decided to adopt an anaerobic digester equipped with thermal hydrolysis pretreatment to maximize energy efficiency through biogas production and recovery. After thorough market research, they implemented our online VFA meter, the "EZ7200 Series," which monitors the VFA, alkalinity, and pH of the digester in real-time. This product proved particularly effective during the startup of the thermal hydrolysis system, ensuring that the supply flow rate to the digester did not become excessive and that the pH levels of the methane-producing bacteria were not suppressed, thereby securing the maximum production of biogas. *For more details, please refer to the related links or feel free to contact us.*

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[Case Study] TOC Measurement in Wastewater Containing High Concentrations of Calcium and Salts - Petrochemical Industry

It operates normally even in difficult applications! A case approved as a device that meets stringent requirements.

We would like to introduce a case where the online TOC analyzer "BioTector B7000" was adopted for the challenging applications at Shell Pernis. The company's project began in November 1993, with the directive to identify a total organic carbon (TOC) analyzer that could provide reliable results with samples containing both high concentrations of calcium and high concentrations of salt. In July 1999, the final tests regarding the reliability and accuracy of the online operation were completed, and the product was approved as the recommended system by the company. This project demonstrates that reliable online TOC analysis is possible even in challenging industrial environments. 【Case Overview】 ■Implementing Company: Shell Pernis ■Implemented Product: BioTector B7000 *For more details, please refer to the PDF document or feel free to contact us.

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[Case Study] Pharmaceutical Factory Lab-type TOC Meter 'QbD1200'

Introducing a case study of the implementation of TOC (Theory of Constraints) that achieved a reduction in labor hours and costs for examiners!

We would like to introduce a case study of Company A, a pharmaceutical factory that has implemented the lab-type TOC analyzer "QbD1200." The company conducts TOC testing at 12 use points from purified water and water for injection each time, but occasionally the TOC values would be negative or show results below the usual threshold of 10 ppb. After the implementation, they reported, "We are getting stable results below 20 ppb, and we have established a system that allows direct data transfer from the device without going through a PC." [Case Overview] ■ Benefits of Implementation - Stable TOC measurement values of 10 to 20 ppb have been confirmed. - The operation screen is easy to understand, resembling a tablet interface. - There is an automated testing procedure that covers everything from daily inspections to TOC measurements. - Measures such as automatic carryover prevention have reduced the workload for testers. - It is beneficial to receive direct support and information from the manufacturer, Hack. *For more details, please refer to the PDF document or feel free to contact us.

  • Analytical Equipment and Devices

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[Application Example] TOC Monitoring for Melting Snow

Control the release of contaminated wastewater! An analytical device that minimizes maintenance!

At airports, accurate and reliable pollution load measurements of rainwater are necessary to meet stringent environmental regulations. The "BioTector TOC Analyzer" is used in various fields, including oil spills, combustion of aviation fuel and engine fuel, maintenance and repair of aircraft and ground vehicles, and refueling operations. This document provides a detailed explanation of applications at airports. Please feel free to download and read it. [Contents] ■Impact on the Environment ■TOC Parameters ■The BioTector Solution ■Reliability ■Conclusion *For more details, please refer to the PDF document or feel free to contact us.

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Hack Japan's service system - Direct support provided by manufacturers.

We have compiled and introduced the frequently asked questions we receive from customers regarding our services!

Customers who purchase products from Hack Japan receive direct support from our service department even before delivery. We have compiled frequently asked questions regarding our services on our website. We address inquiries such as, "I'm worried about whether the equipment I'm introducing for the first time will start up successfully," and "When should calibration be performed?" For more details, please refer to the related links. 【Inquiries (partial)】 ■ I'm concerned whether products imported from overseas can be started up without issues after delivery. ■ I'm worried about whether the equipment I'm introducing for the first time will start up successfully. ■ Please tell me about regular inspections. ■ When should calibration be performed? ■ Is it possible to issue a calibration certificate? *For more details, please refer to the related links or feel free to contact us.

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[Overseas Case] Automatic Administration of Nutrients Based on TOC/TN/TP Values

Nutritional analysis and adjustment of RTC! A case study of a tissue paper factory maintaining compliance with strict emission regulations.

We would like to introduce a case study of Navigator Company, a pulp, paper, and tissue manufacturer headquartered in Portugal, that has implemented our products. The company has introduced a real-time control system for the injection of nutrients and coagulants, linked to two online TOC/TN/TP analyzers, "BioTector." As a result, the plant has been able to maintain the desired C:N:P ratio more effectively, leading to healthier paper sludge and significantly improved treatment processes. 【Case Overview】 ■ Background - Located near environmentally sensitive water bodies - Variations in the concentration of organic matter and nutrients in wastewater depending on the raw materials used ■ Solution - Automatic adjustment of the C:N:P ratio based on TOC, TN, and TP measurements from the inflow and outflow sides - Wastewater values are continuously transmitted to the relevant environmental authorities *For more details, please refer to the PDF document or feel free to contact us.

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[Overseas Case] Improvement of Fermentation Management Using Optical DO Sensors

Examples of using oxygen measurement in a brewery! Reducing both the frequency of recalibration and the time required for that task.

At a major beer manufacturer, it became increasingly difficult to secure appropriate time frames for maintenance as annual beer production increased. Therefore, high-precision optical sensors from Hack were installed on the wort line. A 12-month test was conducted alongside diaphragm sensors for comparison, and the optical sensors demonstrated outstanding performance. The high-precision inline dissolved oxygen (DO) meter significantly reduced the frequency of service and maintenance. [Case Summary] ■ Challenge: Difficulty in securing appropriate time frames for maintenance ■ Solution: Transition from diaphragm sensors to optical DO sensors ■ Benefits - Significantly reduced frequency of service and maintenance - Replacement of the fluorescent spot itself reduced to once a year, and calibration decreased from 12 times a year to twice a year *For more details, please refer to the PDF document or feel free to contact us.

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[Overseas Case] Strengthening Drainage Management with Online TOC Measurement

Capable of processing a large number of samples! Dramatically improved ability to enhance factory wastewater treatment processes.

We would like to introduce a case where Greencore Foods, a major company in the food processing industry, has implemented the online TOC analyzer "BioTector B7000." The Selby plant is equipped with a dedicated wastewater treatment facility to continuously improve the monitoring and management of wastewater quality, minimizing wastewater treatment costs. With the introduction of this product, it has become possible to redirect high-concentration wastewater to a buffer tank, resulting in a smoother load on the effluent treatment plant (ETP) and improving the efficiency of COD removal in the anaerobic digester. [Implementation Effects] ■ The load on the wastewater treatment facility has become smoother. ■ The efficiency of COD removal in the anaerobic digester has improved. ■ It has become possible to manage and reduce COD generation more appropriately. ■ The ability to improve the plant's wastewater treatment process has dramatically increased. ■ It has become possible to respond appropriately to changes in inflow water. *For more details, please refer to the PDF document or feel free to contact us.

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Sodium Meter Polymetron NA9600sc

Sodium meter for power generation boiler water and ultrapure water for electronics. Reduced maintenance costs that were essential for ultra-trace concentration measurement. Reagents last for 90 days without replenishment.

There are two types available: with housing and without housing. ◆ Equipped with a large color screen └ Easily grasp the condition of the instruments at a glance ◆ Reagents last for 90 days without replenishment ◆ Automatic reactivation feature eliminates the need for hydrofluoric acid cleaning of sodium electrodes └ Reduces hydrofluoric acid management ◆ No pump for pH adjustment reagent supply └ Reduces inspection points └ No instrumentation air supply required └ Supports reagent supply through temperature tracking ◆ Built-in automatic calibration program └ Reduces calibration errors caused by syringes and other methods └ Manual calibration program also available ◆ Standard lineup supports up to 4 channels ◆ In addition to online measurement, grab sample measurement is also possible

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Silica meter Polymetron 9610sc

Silica measurement for power generation boiler water, ultrapure water for electronics, and raw water filtration treatment water. Continuous measurement for 90 days without reagent filling, significantly reducing reagent costs.

The Polymetron 9610sc silica meter is an online measurement device that boasts a high market share for boiler water in power generation and electronics factories worldwide. It has reduced the frequency of reagent replacement by more than four times, and by using valves to prevent tube clogging, it has significantly decreased maintenance burdens. Additionally, it features an automatic calibration program that allows for stable long-term measurement of low-concentration silica, making it user-friendly for maintenance personnel. It consumes less reagent, thereby reducing running costs and waste liquid. It can measure low-concentration silica in boiler water with high precision and can handle up to six flow paths. Installation is done via panel mounting with reagent supply from a built-in compressor, eliminating the need for external compressed air, which also reduces installation costs.

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[Overseas Case] Control of Wastewater Organic Matter Load through Continuous TOC Monitoring

Introducing a case study of the implementation of an online TOC meter at a Spanish aromatic chemical products company!

Destilerias Munoz Galvez is a company specialized in the production of aromatic chemical products, essential oils, fragrances, and flavors in Spain. The company's new facility is equipped with four treatment lines for ultrafiltration, nanofiltration, UV, and EDI (electrodeionization) for organic load reduction, enabling water reuse. To continuously monitor the aforementioned four treatment lines, an online TOC analyzer, "BioTector B7000," with four sample flow paths has been introduced. Connected to an internal PROFIBUS DP network, the SCADA system receives and processes this information, allowing for efficient control of the treatment process. [Overview] ■ Client: Destilerias Munoz Galvez ■ Product Introduced: BioTector B7000 *For more details, please refer to the PDF document or feel free to contact us.

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[Case Studies] Water Quality Management in the Pulp and Paper Industry - About Overseas Paper Companies -

High-concentration wastewater measurement, cost reduction, and regulatory compliance! Case studies including updates on TOC analyzers from overseas.

This document introduces several cases of water quality management in the paper industry, featuring examples from overseas paper companies. It includes various international cases such as "Steinbeis Papier GmbH (Germany)", "Smurfit Kappa Pitea (Switzerland)", and "Navigator (Portugal)". Additionally, we provide a wealth of information on the implementation results, lineup, and support details of the online Total Organic Carbon (TOC) analyzer "BioTector Series". We encourage you to read it. [Contents (partial)] ■ Steinbeis Papier GmbH (Germany) - Transitioning from combustion type to wet two-stage oxidation method ~ Updating TOC analyzers in wastewater treatment plants of recycled paper manufacturers ■ Smurfit Kappa Pitea (Switzerland) - Optimization of biological treatment plants in the paper pulp industry *For more details, please refer to the PDF document or feel free to contact us.

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By monitoring dissolved oxygen, we solve issues related to oxidation and foaming.

Are you having trouble with "foaming" and "oxidation" in your research and development or manufacturing processes? The cause may be related to "dissolved oxygen (DO)."

During the transportation and storage of substances that are prone to foaming or oxidation, chemical changes can occur that affect quality, so it is necessary to frequently measure the amount of oxygen. Orbisphere is a series of high-precision dissolved gas analysis instruments suitable for both liquid and gas phases. In addition to measuring dissolved oxygen (DO) in chemical and organic solvent applications, we offer a variety of installation methods tailored to different uses, including inline, online, and laboratory measurements, as well as portable models, explosion-proof models certified by IECEx and ATEX, and parts resistant to chemicals suited for the measurement samples, providing a rich lineup. Currently, we are introducing examples and topics related to oxygen measurement using Orbisphere. [Overview of Downloadable Materials] ■ Dissolved oxygen measured in many industrial fields ■ Examples of oxygen measurement applications in petrochemicals ■ Oxygen measurement in breweries ■ What is dissolved oxygen (DO: Dissolved Oxygen)? ■ List of application-specific products ■ Installation image of dissolved oxygen meters *For more details, please refer to the PDF materials or feel free to contact us.

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Beverage Package Oxygen Analyzer Kit 'DGKM1100-TPO'

Maintenance reduction! A solution that simultaneously achieves internal can corrosion prevention and quality control.

The "DGKM1100-TPO" is a beverage package oxygen analysis kit. It can measure dissolved oxygen in cans, bottles, and PET bottles (optional) for both carbonated and non-carbonated beverages in a short time. With second-level luminescence, it quickly measures oxygen and provides high-precision measurement results, allowing for improved production uptime without unnecessarily stopping the manufacturing line, and delivering results in a shorter time compared to the conventional Zarm method. 【Features】 ■ Rapid and easy measurement of carbonated and non-carbonated beverage packages ■ High-speed measurement response minimizes impact on the production line ■ Total oxygen amount for product stability ■ Low maintenance for minimal downtime ■ Comprehensive and reliable domestic support system in Japan by knowledgeable technical staff *For more details, please refer to the PDF document or feel free to contact us.

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[User Interview] Contributing to the Reuse of Food Circular Resources

Food waste becomes renewable energy! Achieving stable methane fermentation treatment through the "visualization" of VFA values.

J Bio Food Recycling Co., Ltd. (Yokohama City, Kanagawa Prefecture) is a company that operates a food recycling plant established in August 2016 by the JFE Group (JFE Gr) and the East Japan Railway Company Group (JR East Gr). The JFE Gr aims to expand its recycling business, while the JR East Gr focuses on improving the recycling rate of waste. Both companies leverage the know-how and strengths they have cultivated over many years to engage in intermediate waste disposal, recycling, and power generation. In the processing operations at the Yokohama plant, our online VFA meter "EZ7200" is utilized. To find out specifically how it is being utilized, our CEO spoke with the person in charge. You can view the details of the interview through the related link. We encourage you to read it. *For more information, please refer to the related link or feel free to contact us.*

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Challenges that can be addressed with a TOC meter for factory wastewater and the background of its introduction.

Introduction of the updates on the online TOC analyzer and the benefits of the changes to BioTector.

The overall situation surrounding factory operations requires a multifaceted response to issues such as environmental concerns, compliance with regulations, and cost reduction. This means that the challenges faced by any type of business operating a factory are common. This document presents the introduction process and specific overview diagrams for the wastewater TOC analyzer "BioTector" implemented in factories across six industries. [Contents] ■Case 1: Chemical Factory - Online monitoring of organic pollutants ■Case 2: Electronics Factory - Review and efficiency improvement of parts replacement frequency and labor processes ■Case 3: Food Factory (Dairy Products) - Online water quality analysis ■Case 4: Beverage Factory - Online monitoring of organic pollutants ■Case 5: Paper Factory - Reduction of maintenance costs and stable monitoring of TOC concentration ■Case 6: Pharmaceutical Factory - Online water quality analysis *For more details, please refer to the PDF document or feel free to contact us.

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Portable Dissolved Oxygen Meter / Hydrogen Meter (DO Meter / H2 Meter) 3650/3655

Explosion-proof specifications available! Accurately measures oxygen concentration in gases and liquids at both saturation and trace levels!

The "3650/3655" is a portable dissolved oxygen and dissolved hydrogen meter specifically designed for numerous measurement points of dissolved oxygen and dissolved hydrogen. With a compact design that integrates the sensor and flow chamber, it can be easily carried with one hand. It allows for on-site verification of degassing conditions in boiler water and chemical manufacturing processes, as well as the analysis of changes in dissolved oxygen (DO) using the data logger function. You can choose from options for gas phase only, liquid phase only, or both gas and liquid phases, depending on your application needs. 【Features】 ■ Robust and excellent waterproofing ■ Good responsiveness, no warming up required before measurement ■ Direct measurement of samples, easy operation ■ Easy-to-read display *For more details, please refer to the PDF document or feel free to contact us.

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Online TOC Analyzer for Process Water and Wastewater B7000i

Solving issues such as "clogs, failures, and frequent maintenance/calibration" in wastewater containing chlorides and calcium, as well as in the measurement of high SS TOC.

Among the BioTector series, the B7000i is capable of obtaining accurate results even in particularly challenging applications. It comes standard with a self-cleaning feature, freeing users from the hassle of tube clogs and cleaning. With a sample tube and tube pump that have a diameter of 3.2mm, it is possible to measure soft samples containing fibrous solids, fats, oils, and salts with particle sizes up to 2mm without dilution. As a result, it addresses the issue faced by traditional combustion methods of underestimating particulate organic carbon (POC) and being heavily reliant on dissolved organic carbon (DOC) values.

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Online TOC Analyzer (for industrial wastewater) Biotector B3500

"Online TOC meter" is widely usable for measuring inflow water, process water, reclaimed water, and wastewater.

The Hack Ultra online TOC analyzer BioTector B3500 series has achieved miniaturization and cost reduction by specializing in low-concentration samples, utilizing the same wet two-stage oxidation method as the higher-end B7000 model. It can be widely used for measuring inflow water, process water, reclaimed water, and wastewater. ■ The online TOC analyzer B3500 is available in three models to suit various applications: - B3500ul A TOC analyzer for low-concentration samples such as cooling water and RO water. It can be used without dilution and without blockage for soft particles up to 100 μm. - B3500c A TOC analyzer for standard samples such as reclaimed water and effluent. It can be used without dilution and without blockage for soft particles up to 100 μm. It can be configured with up to two flow paths as an option. - B3500e A TOC analyzer for high-concentration samples such as industrial wastewater. It features a self-cleaning function, resolving issues related to clogging of the sample tube. It can be used without dilution and without blockage for soft particles up to 100 μm.

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Online TOC Meter for Dairy Factories B7000i Dairy

The specially designed online TOC analyzer for dairy factories prevents clogging of sample tubes due to protein components.

The BioTector series of online total organic carbon (TOC) analyzers utilizes a uniquely developed "wet two-stage oxidation method" with powerful oxidation capabilities. It addresses challenges such as frequent clogging, breakdowns, and maintenance/calibration issues in measuring wastewater containing chlorides and calcium, which are often considered difficult, as well as high suspended solids TOC measurements, ensuring reliable measurements while reducing labor costs. Additionally, compared to conventional combustion-type TOC analyzers, it has energy costs that are less than one-fifth, contributing to the achievement of the SDGs. Among them, the B7000i Dairy is specially designed for dairy processing plants that deal with samples high in protein components, enabling accurate results even in particularly challenging applications. Its dedicated cleaning function for dairy wastewater resolves issues related to clogging caused by protein coagulation.

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Online TOC Analyzer 'BioTector' <Case Study Collection Provided>

Real-time visualization of TOC concentration in drainage enables stable operation of facilities. Automatic cleaning also prevents clogging. Seminar videos are currently being distributed.

The "BioTector" is a measuring instrument capable of reliable TOC measurement in a wide range of settings, including the oil, gas, and refining industries, as well as food factories and wastewater treatment plants. Thanks to its unique wet two-stage oxidation system, it enables stable measurements even in harsh environments. Equipped with a self-cleaning system, it prevents contamination and clogging of sample tubes even during the measurement of high-concentration liquids, contributing to reduced downtime. Currently, we are offering a collection of case studies utilizing this product. [Overview of Case Studies (Partial)] ■ Cost reduction through monitoring and proper management of boiler condensate ■ Automation of the control process for water purification sedimentation in recycled paper manufacturing ■ Reduction of product loss and operational costs at food manufacturers and wastewater treatment plants ■ Monitoring of organic load from industrial wastewater at municipal wastewater treatment plants ★ We are currently offering free on-demand streaming of a seminar on TOC measurement in the paper industry. If you wish to view it, you can apply through the related link below.

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Online TOC/TN/TP Analyzer BioTector B7000

Simultaneous measurement of TOC and TN/TP at high concentration without dilution in a short time.

The BioTector series online TOC (Total Organic Carbon) analyzer can obtain accurate results even for difficult applications. It has the same functions as the B7000i in the same series, and can simultaneously measure TN/TP* without dilution, even at high concentrations. *Measurement of TN (Total Nitrogen): During the TOC analysis process, nitrogen compounds are decomposed into nitrates. The samples that have completed TOC measurement are sent for measurement, where they are analyzed using a spectrophotometric method at a wavelength of 217 nm tailored for nitrates. The flash light source of the spectrophotometer is activated, and the TN value is measured from the nitrate ions. *Measurement of TP (Total Phosphorus): During the TOC analysis process, lower phosphorus compounds are decomposed into phosphates. The samples after measurement are sent to the TP boiler, where they are heated at 100°C for about 6 minutes, allowing the remaining poly-phosphorus compounds to be heated and hydrolyzed. TP reagents are added, and the samples are further heated to 45°C before entering the measurement cell. They are measured using a spectrophotometric method at a wavelength of 405 nm tailored for phosphates. The flash light source of the spectrophotometer is activated, and the TP value is measured from the ortho-phosphate ions.

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Dissolved Oxygen Meter (DO Meter): Intrinsically Safe Explosion-Proof Type for Process Use

Dissolved oxygen meter for explosion-proof processes: It is a product certified by international standard "IECEx" and European standard "ATEX." It contributes to quality improvement and cost reduction.

The product can accurately measure dissolved oxygen (DO) in samples of water, as well as organic solvent and petroleum-based samples. We offer the "3660EX," which can be installed in non-explosive areas, and the "3662EX," which allows both the explosion-proof DO sensor and controller to be installed in explosive areas. DO during deoxygenation processes (such as nitrogen bubbling and reduced pressure) can be monitored and controlled in real-time. 【Features】 ■ High-precision measurement of dissolved oxygen (DO) in water, organic solvent, and petroleum-based samples ■ Improvement in quality and cost reduction through appropriate control ■ Products certified to international standards "IECEx" and European standards "ATEX" ■ Various suitable methods for installing sensors on pipes and tanks are provided according to the environment *For more details, please refer to the PDF materials or feel free to contact us.

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Spectrophotometer LICO (for transparent liquids) | Hack Japan

Integrated data management via Ethernet! Featuring a user-friendly color touchscreen.

LICO is a high-performance liquid spectrophotometer (colorimeter) for professional color measurement of transparent liquids. By utilizing the device, tasks such as visual comparison with color samples in sensory testing can be carried out efficiently and accurately, independent of individual differences in human vision. The lineup includes the "Lico 620," a laboratory colorimeter capable of measuring up to 5 colors, and the "Lico 690," a spectrophotometer with 26 color standards. Choose according to your needs, from rapid routine measurements in laboratories and production facilities to measurements of industry-specific color scales. It can be easily integrated into existing laboratory networks via Ethernet, enhancing the accuracy and ease of quality control for products and materials, including printing of acquired data. This also contributes to reducing the labor time of on-site workers. 【Features】 ■ All color standards consolidated in one device ■ High-level measurements achieved with a wide range of standard kits ■ Integrated data management via Ethernet ■ User-friendly *For more details, please refer to the PDF materials or feel free to contact us.

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[Application Example] TOC Measurement in Oil, Gas, and Refineries

Unique technology that pursues reliability! Biotector, a management tool that impacts operations and business.

Our "Biotector B7000" is a management tool developed with proprietary technology. Since 1996, it has achieved success in the oil and gas industry and is widely known as a robust analytical device that withstands the unique challenges of this sector. Furthermore, industry tests have demonstrated that the wet two-stage oxidation technology exhibits reliable and excellent performance in harsh petrochemical processing environments. 【Operational Efficiency Realized by Biotector】 <Operational Benefits (Partial)> ■ No need to increase field operators, reducing the burden on existing maintenance teams ■ Regular inspections and calibrations are conducted twice a year ■ No concerns about contamination or carryover of sample tubes ■ Continuous analysis is possible even for challenging and variable applications ■ Contributes to rapid accident response and enhanced process control *For more details, please refer to the related links or feel free to contact us.

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[Topic] For the Optimal Operation of Anaerobic Digestion Equipment

Measurement of volatile acids and alkalinity! Related online titration devices are also listed.

In the multi-stage process of anaerobic digestion, various types of bacteria first convert complex organic compounds into volatile fatty acids (VFA), and finally into biogas (methane). To achieve optimal results, the pH of the digester should be between 6.5 and 7.5; however, merely measuring the pH is not sufficient. To ensure sustainable and safe operation, adequate buffering capacity (Total Alkalinity, TAC) is necessary to compensate for changes in acid concentration. A digester that becomes too acidic is harmful to bacteria, especially methane-producing bacteria. The occurrence of abnormal conditions due to low pH can be very costly to address, and re-seeding the digester can take a long time. Therefore, measuring the ratio of VFA to TAC serves as a good indicator of the actual state of the digester. *For more details, please refer to the related links or feel free to contact us.*

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Inline Optical DO Meter 'M1100' | Hack Japan

The maintenance burden has drastically decreased compared to membrane types! High precision, high response speed, and excellent long-term stability.

The M1100 is an optical DO meter for inline use that is hardly affected by pressure fluctuations and flow changes. The accuracy of the optical DO sensor is ±0.8 ppb (0.0008 ppm), making it very precise, and it has a fast response time and high stability, earning high praise from many users. Additionally, it can directly accommodate existing inline sensor sockets from any manufacturer, eliminating the need for piping work. The display unit is available in two types of shapes, and installation is easy for either option. 【Features】 ■ Hardly affected by pressure fluctuations and flow changes ■ Significantly reduced maintenance burden compared to membrane types ■ High precision, fast response, excellent long-term stability ■ Smooth installation *For more details, please refer to the PDF document or feel free to contact us.

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[Overseas Case] Online TOC Monitoring of Dairy Factories

Optimize high-load drainage processes! Continuous measurement and monitoring of TOC make it possible to reduce product loss rates.

The effectiveness of the dairy factory's product loss reduction plan depends on how effectively online measuring devices can be utilized. Continuous measurement of Total Organic Carbon (TOC) using online measuring devices, proven in the field, will greatly assist the dairy industry in identifying when and where losses occur. The online TOC meter "Biotector B7000 Dairy" has been specially developed for the dairy industry and can robustly and in real-time monitor the amount of milk in wastewater. Additionally, this analytical device has been implemented in over 1,000 units across more than 40 countries, contributing to significant reductions in product loss at many major dairy processing companies, including facilities operated by Nestlé, Carbery, Danone, Lakeland, and Murray Goulburn. [Overview] ■ Implementation: Dairy industry (dairy product factories, etc.) ■ Product implemented: Biotector B7000 Dairy *For more details, please refer to the PDF document or feel free to contact us.

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[Overseas Case] Improving Water Treatment Plant Operations in Kansas

Not only easy to use, but also achieving outstanding total cost of ownership! Here we present case studies related to water treatment plants in the United States.

This facility, owned by the Douglas County Rural Water District 3 in Kansas, operates two water treatment plants and a distribution network of 280 miles (approximately 450 km). The facility faced several issues regarding TOC measurements, as the values obtained from existing equipment did not match those from a state-certified third-party organization that was sending samples. As a solution, they introduced the "QbD1200." This allowed them to obtain highly accurate TOC data necessary for optimizing coagulant treatment, and during the demo period, they brought samples to a certified lab in Lawrence, where they found a correlation between the "QbD1200" and the data from the city of Lawrence. The team gained new confidence in the measurements, enabling them to analyze and optimize the dosage of coagulants, control the process, and reduce unnecessary chemical treatments. [Overview] ■ Implementation site: Water treatment plant in Douglas County, Kansas ■ Product implemented: QbD1200 *For more details, please refer to the PDF document or feel free to contact us.

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[Overseas Case] From Combustion Type to Wet Two-Stage Oxidation Method

We will introduce a case of updating the TOC analyzer at a wastewater treatment plant of a recycled paper manufacturer.

The German recycled paper manufacturer Steinbeis Papier has been using a high-temperature combustion oxidation method TOC analyzer for many years, but there have been many cases where the measurement range of the existing TOC analyzer was insufficient, and it was considered necessary to replace the equipment due to aging. Therefore, taking this opportunity for an upgrade, they decided to introduce a new online TOC analysis device to measure the TOC content at the entrance and exit of the wastewater treatment plant. By installing our online TOC analyzer at the entrance of the wastewater treatment plant, the control of the water purification sedimentation treatment process has been automated. Additionally, the process control system manages the dosing of urea and phosphoric acid in real-time based on flow rate, ammonia concentration, and TOC values, ensuring an optimal nutrient ratio. [Overview] ■ Company: Steinbeis Papier ■ Introduced Product: B7000i TOC Analyzer *For more details, please refer to the PDF document or feel free to contact us.

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Portable Automatic Water Sampling Device Model 2000 | Hack Japan

Auto-sampler equipped with a cooler. Easily movable to the sampling source with optional casters.

The Hack Model 2000 portable automatic water sampler with cooling type is equipped with a cooler, allowing for the refrigeration of samples. By using optional casters, it can be easily moved to the sampling source. Therefore, the power supply is compatible with both AC and DC.

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Portable Automatic Water Sampler | Hack Japan

Solving the issue of corrosion caused by stagnant hydrogen sulfide in automatic water sampling, with temperature management also possible.

The automatic water sampler AS950 is a system that automatically samples water and stores it in a bottle. It features a lightweight design, low power consumption, and excellent mobility, making it ideal for sampling in wastewater treatment plants, rivers, industrial effluents, wastewater, and rainwater. You can choose from three types depending on the sampling scenario. This challenge is addressed by placing the compressor at the top. It is designed to be used in high humidity and corrosive environments, minimizing damage from rodents and water, while also considering environmental conservation.

  • Water quality testing

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Dissolved Oxygen (DO) refers to

In food and general industries, oxygen is something that "should be avoided"! Dissolved oxygen is monitored in many situations.

Hack Ultra provides the necessary measuring instruments to enhance the monitoring and management of dissolved oxygen levels in your specific process applications. In this column, we explain "Dissolved Oxygen (DO)" to help you choose products with detection limits suited to the purpose of measurement. For more details, please refer to the related links. We encourage you to read it. 【Contents】 ■ Major factors that determine the amount of dissolved oxygen ■ Reasons for measuring dissolved oxygen ■ Methods and characteristics of measuring dissolved oxygen ■ Measuring dissolved oxygen on-site ■ Choosing products with detection limits according to the purpose of measurement *For detailed content of the column, please refer to the related links. If you have any questions, feel free to contact us.

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  • 大型品の切削や低コストな複合加工に。ロボットシステムの資料進呈

    大型品の切削や低コストな複合加工に。ロボットシステムの資料進呈

  • 抗体薬物複合体(ADC)医薬品開発 コンテンツ集のダウンロード ADC医薬品開発におけるMIDD活用事例を一挙公開
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