富士精工 Product Lineup

The "Universal Chuck" is a chuck for tool grinding that can clamp a wide range of diameters from Φ5 to Φ20 with high precision. In conventional tool grinding machines, it was necessary to prepare multiple chucks with different gripping ranges and to replace several collets to match the tool diameter. However, with the "Universal Chuck," continuous processing is possible without replacement. We encourage those in research and development, tool rooms, tool manufacturers, and equipment manufacturers to inquire. In mixed production of various types, this product achieves gripping from Φ5 to Φ20 with a special clamping mechanism, enabling compatibility with a variety of workpieces using just one machine, thus contributing to increased productivity!

Essential item for gear processing! Collet-type chuck fixture that pursues high-precision machining and reduced setup time ▶ Stable gripping with runout accuracy of less than 10μm! ▶ Quick change mechanism enables compatibility with a variety of products! Within the constraints of body shapes that match the cutting paths of cutters and grinding wheels, we achieve stable clamping by setting clamping pressure according to cutting resistance and utilizing CAE analysis. Furthermore, various quick change mechanisms allow for easy setup changes, accommodating a wide range of products. Contributes to "stable runout accuracy" and "reduction of setup man-hours."

The "Universal Chuck" is a chuck for tool grinding that can clamp a wide range of diameters from Φ5 to Φ20 with high precision. In conventional tool grinding machines, multiple chucks with different gripping ranges had to be prepared, and it was necessary to replace several collets to match the tool diameter. However, with the "Universal Chuck," continuous processing is possible without replacement. We encourage those in research and development, tool rooms, tool manufacturers, and equipment manufacturers to inquire. In mixed production of various types, this product achieves gripping from Φ5 to Φ20 with a special clamping mechanism, enabling compatibility with a variety of workpieces using a single machine, thereby contributing to increased productivity!

Two types of lineup: hydraulic type / slide type ▶ Easy for anyone, reduces centering work by 95% ▶ Ensures high precision with a low-cost mechanism (runout precision below 5μm) ▶ Common body compatible with a variety of products We will set it up according to the workpiece shape, usage environment, and customer requests. We offer a slide key type that eliminates the need to change collets for each workpiece, and a hydraulic type that accommodates a wide range of workpiece shapes and applications. As a stable high-precision clamping tool that minimizes individual differences with easy operation, we achieve "easy," "high precision," and "flexibility" simultaneously.

We would like to introduce the "Material Handling Holder" handled by Fujiseiko Co., Ltd. This holder is used for handling materials within a machining center, designed to grip and transport materials, and can accommodate various shapes with custom designs. It is recommended for those who are "manually changing workpieces" or "experiencing equipment downtime every time they change fixtures." 【Features】 ■ Simply attach it to the machining center ■ Custom design to accommodate various shapes ■ No need for significant investment or teaching ■ No special power source required

The Separate Jig Series is a jig that allows for stage changes by splitting the flat jig and only replacing the upper jig. Since a high-precision positioning unit is used to secure the upper jig, there is no need for precision adjustment during attachment and detachment, contributing to the efficiency of stage change operations.

The chip accumulation prevention jig is a jig equipped with functional components designed to prevent chip accumulation. To adapt to the environment within the machining machine, each functional component is made of CFRP laminated molded products that possess high strength, heat resistance, and coolant resistance. Furthermore, by using a free shape to match existing jigs, it enables the suppression of chip accumulation with a high discharge nozzle and a cover that does not hinder discharge. By simply attaching it to existing jigs, it prevents chip accumulation and achieves "improved production efficiency."

The Crescent Line Bar is composed of an unbalanced main body shape and a special guide pad arrangement. The centrifugal force generated during rotation controls the pressing pressure of the guide pads. By utilizing the holes at both ends of the crank hole as guide holes, it eliminates the need for support bushes in the fixture, enabling processing on a machining center. This achieves "investment reduction" and "mixed production of various types."

The "Hob Disk Change Fixture" is a product that flexibly accommodates the clamping of various types of workpieces through its clamp diameter adjustment and centering mechanism. The diameter adjustment method requires no parts replacement and is simply done by turning the diameter adjustment ring, allowing for quick and easy setup work. It contributes to "investment reduction" and "setup time reduction." Please feel free to contact us when you need assistance. 【Features】 ■ Flexibly accommodates various types of workpieces ■ Reduces setup time by 94% with simple operation ■ No troublesome parts replacement required ■ Investment reduction ■ Easy and quick changeover: no need for extensive fixture replacement work *For more details, please download the PDF or feel free to contact us.

The "Work Transport Slippers" achieve compatibility with a variety of products by allowing the exchange of only the upper jig in a structure that includes both upper and lower jigs. Additionally, by using injection-molded resin pins, they prevent scratches on the workpieces. Furthermore, the entire jig can be produced using a 3D printer, enabling lightweight design and quick delivery. Please feel free to contact us when you need assistance. 【Features】 ■ Compatible with a variety of products due to the upper and lower jig structure ■ Prevents workpiece scratches with the use of injection-molded resin pins ■ Low cost and quick delivery through the use of 3D printing *For more details, please download the PDF or feel free to contact us.

The "Line Boring Processing Jig" is a product that realizes general-purpose machining through total design of tools and jigs. It offers many added values, not only through general-purpose machining but also through process consolidation via jig operation switching, multi-hole processing, and reduction of setup man-hours through upper and lower jig structures. Please feel free to contact us when you need assistance. 【Features】 ■ Flexible response to customer requests through total design of jigs and tools ■ Reduction in the number of machines due to general-purpose machining ■ Support for multiple processes through jig operation switching ■ Capability for multi-hole processing ■ Reduction of setup man-hours *For more details, please download the PDF or feel free to contact us.

In the automotive industry, there is a demand to reduce the frequency of tool changes and enhance production efficiency to accommodate the processing of a wide variety of parts. Particularly in low-volume, high-variety production, shortening setup time is crucial. Traditional tool grinding machines required the exchange of multiple collets to match the tool diameter, a task that was time-consuming and labor-intensive, leading to decreased productivity. 【Application Scenarios】 * Automotive parts manufacturers * Mold manufacturers * Prototype and low-volume production 【Benefits of Implementation】 * Reduction in tool change time * Shortening of setup time * Improvement in productivity

In the machine tool industry, there is a demand to accommodate a variety of tool diameters and to reduce setup time. This is particularly important in low-volume, high-variety production, where the frequency of tool changes can significantly impact production efficiency. The universal chuck supports a wide range of diameters from Φ5 to Φ20, contributing to increased productivity by eliminating the hassle of tool changes. 【Usage Scenarios】 - Tool grinding machines - Mixed production of various types - Tool rooms 【Benefits of Implementation】 - No need for preparation or replacement of collet chucks - Reduction in setup time - Improvement in productivity

In the precision machinery industry, there is a demand for improved efficiency in tool changes to accommodate small-batch production of various types. When tool diameters frequently change, the time spent on changing chucks and preparing collets can lead to decreased productivity. The "Universal Chuck" accommodates a wide range of diameters from Φ5 to Φ20, contributing to labor savings by reducing the frequency of tool changes. 【Usage Scenarios】 * Continuous processing on tool grinding machines * Mixed production of various types 【Benefits of Implementation】 * Reduced tool change time * Increased productivity * Cost reduction