富士精工 Product Lineup

We will conduct hammering (impulse response analysis) on-site to investigate the environment and conditions at the customer's location. Based on this, we will understand the characteristics of vibrations, identify the causes of chatter, and propose countermeasures. Even with the same equipment and processing methods, chatter can suddenly occur, and it is one of the chronic issues that continuously troubles production sites. We will look at the entire processing environment, including stable processing conditions and tools and fixtures that suppress chatter, and provide our recommendations. 《Features》 - Identification of chatter causes through hammering - Proposal of stable processing conditions - Recommendation of optimal tool shapes and chatter suppression dampers

• Analysis Services

The 5R business is a regeneration initiative that extends the life of products through "repair," "reconditioning," "regrinding," "modification," and "resource conservation." It contributes to the SDGs and enables repairs and modifications using manufacturing techniques cultivated over many years, achieving cost reduction and shorter product lead times through material reuse. In particular, the repair and modification of holders not only benefits the environment but also contributes to cost reduction and shorter delivery times. We restore holders that have rusted, been damaged, or worn out to a usable condition.

• Calibration and repair

Essential item for gear processing! Collet-type chuck fixture that pursues high-precision machining and reduced setup time ▶ Stable gripping with runout accuracy of less than 10μm! ▶ Quick change mechanism enables compatibility with a variety of products! Within the constraints of body shapes that match the cutting paths of cutters and grinding wheels, we achieve stable clamping by setting clamping pressure according to cutting resistance and utilizing CAE analysis. Furthermore, various quick change mechanisms allow for easy setup changes, accommodating a wide range of products. Contributes to "stable runout accuracy" and "reduction of setup man-hours."

• Chuck

Solve your "problems" with AM (Additive Manufacturing) technology! ▶ We propose solutions based on your issues and ideas ▶ The scope of our outsourcing is the largest in the industry ▶ We use carbon long fiber-reinforced nylon with high strength, heat resistance, and coolant resistance to create tools and jigs used in manufacturing sites Please consult us about the "problems" or "wishes" you have in your manufacturing environment. We will work together to think of solutions, and we will handle everything from design, modeling, assembly, evaluation, to improvement. We will propose optimal solutions by combining not only high-strength resin materials but also aluminum, steel, and carbide according to your needs.

• 3D Printer

We offer angular units that are optimal for various processes, accommodating high rigidity, lightweight, and compact design. 《Applications》 Drilling, grooving, deburring, surface processing *For processes with high machining loads, rigidity is enhanced with a plus foot (Pat.P) Angle Unit

• Other cutting tools

The GK Drill Series is a drill for general hole processing of aluminum materials, and it flexibly accommodates special shapes such as multi-stage and multi-groove specifications. The double margin and straight blade specifications ensure stable processing hole accuracy, while the three-blade specification achieves excellent hole position accuracy for cast holes. We offer the GK Drill for solid holes, the GKT Drill for cast holes, and the GKZ Drill with a high wear resistance DLC coating.

• drill

The G7 drill series consists of a drill bit and a special reamer. By separating each groove, it allows the chips generated from the cutting edge to be discharged separately, eliminating chip jamming. The reamer features a special blade shape, achieving one-pass machining at IT7 level. The lineup includes the G7X drill for solid holes, the G7T drill for cast holes, and the Y7 drill as a high-feed version of the G7 drill.

• drill

The floating deburring hand is a collaborative robot hand designed to grip deburring tools. It uses CFRP laminated components, offering a high strength-to-weight ratio, and allows for the creation of free shapes that are impossible to produce with conventional processing methods. It features a lightweight, high-strength body and a high-float mechanism that does not require a drive source. It can follow complex workpieces and stably remove burrs, significantly reducing the time required for teaching.

• Transport and handling robots

The 1Pass honing reamer allows for both reaming and honing processes to be completed in a single operation, achieving reduced processing time and stable quality. Due to its internal lubrication design, coolant can be supplied directly to the workpiece, resulting in stable finishing and an expected long lifespan for both the reamer and the electrodeposited section. Additionally, the leading edge provides a pilot effect that assists in processing the electrodeposited section, enabling higher cutting speeds and feeds compared to conventional electrodeposited reamers. 【Features】 ○ Water-soluble cutting fluid used ○ Reduced processing time ○ High-speed processing ○ Surface roughness 3.2Z, roundness 3μm For more details, please contact us or download the catalog.

• Other cutting tools

The Separate Jig Series is a jig that allows for stage changes by splitting the flat jig and only replacing the upper jig. Since a high-precision positioning unit is used to secure the upper jig, there is no need for precision adjustment during attachment and detachment, contributing to the efficiency of stage change operations.

• Processing Jig

- Due to the internal supply specification, coolant can be directly supplied to the workpiece, resulting in stable finishing and an expected long lifespan for the reamer and electrodeposited parts. - Compared to carbide reamer processing, the surface roughness is more stable. - Achieved roundness of 3μm, cylindricity of 5μm, and surface roughness of 3.2Z in cast iron processing. - Since reaming and honing can be performed in one process, there is a significant reduction in man-hours. - By managing the pilot hole and finishing with a single tool, position management is much easier compared to conventional electrodeposited reamers.

• Other cutting tools

In the electronic equipment industry, managing the condition of cutting tools is crucial for consistently supplying high-quality products. Wear and damage to tools such as drills, reamers, and inserts directly affect machining accuracy and product quality, potentially leading to the occurrence of defective products and a decrease in yield. Fuji Seiko's tool observation platform, 'QEC Cubic,' allows for easy, setup-free, and cost-effective observation and photography of tools without the need for expensive measuring instruments. We encourage you to consider this to extend tool life and stabilize machining quality. 【Usage Scenarios】 - Drilling and cutting processes in electronic component manufacturing - Checking the wear condition of tools in micro-machining - Managing the lifespan of drills, reamers, and inserts 【Benefits of Implementation】 - Extends tool life and contributes to cost reduction - Reduces machining defects and improves yield - Achieves stable quality in product supply

• Other work tools

In the mold manufacturing industry, precise dimensional management of molds is essential to maintain product quality. In particular, wear and damage to molds can directly affect product accuracy, potentially leading to the occurrence of defective products and increased costs. Fujiseiko's tool observation station allows for easy observation and photography of the wear condition of cutting tools such as drills and reamers, thereby streamlining dimensional management of molds and contributing to quality improvement. 【Usage Scenarios】 - Measurement of mold dimensions - Confirmation of regrinding amounts for drills and reamers - Checking the wear condition of inserts 【Benefits of Implementation】 - Extends tool life and contributes to cost reduction - Reduces the occurrence of defective products and improves quality - Enhances work efficiency by shortening measurement time

• Other work tools

In the aerospace industry, high safety standards require the maintenance of high precision in parts processing. Even slight wear or abnormalities in cutting tools such as drills and reamers can compromise product quality and safety. Fujiseiko's tool observation station allows for detailed observation of the wear condition of these tools, enabling quantitative evaluation through photography and dimensional measurement. This facilitates appropriate judgment of tool replacement timing, contributes to maintaining processing accuracy, reducing defective products, and optimizing tool lifespan. 【Usage Scenarios】 - Tool management for drills, reamers, and inserts in the manufacturing of aerospace components - Quality inspection for workpiece defects, voids, and inclusions - Determining the amount of tool regrinding needed 【Benefits of Implementation】 - Improved processing accuracy - Extended tool lifespan - Cost reduction through decreased defective products - Enhanced efficiency in quality management

• Other work tools

In the automotive manufacturing industry's quality control, understanding the condition of cutting tools is a crucial factor that affects product quality. Wear and damage to tools such as drills, reamers, and inserts can reduce machining accuracy and lead to the occurrence of defective products. There is a need to accurately grasp the condition of tools and improve quality control without using expensive measuring instruments. Fuji Seiko's tool observation station allows for easy, setup-free, and cost-effective observation and photography of tools. This contributes to extending tool life, suppressing the occurrence of defective products, and enhancing the efficiency of quality control. 【Usage Scenarios】 - Final inspection of drills, reamers, inserts, etc. - Checking for scratches, voids, and defects on workpieces - Tool life management 【Effects of Implementation】 - Improved tool life - Reduction of defective products - Enhanced efficiency of quality control

• Other work tools

Fujiseiko's "QEC Cubic" is a tool observation platform that allows for easy, hassle-free, and cost-effective observation and photography of tools without the need for expensive measuring instruments. ★Perfect for these concerns★ - I want to quantitatively see scratches, voids, and burrs on the workpiece through photos and dimensional measurements. - I want to improve the lifespan of drills, reamers, and inserts. - I want to determine the regrind amount for drills and reamers. We are currently offering free demonstrations and rentals, so if you have any interest, please download the PDF materials or feel free to contact us. We can create custom designs tailored to your purposes and applications. 【Features】 ■ Easy to operate, anyone can use it immediately ■ The only equipment needed for observation is a PC and a CCD camera ■ Can be installed anywhere with just an A4-sized space ■ Allows for hassle-free photography/measurement from various angles *You can download the application form for a free demo from the "PDF Download" link below.

• Other work tools

The test cut service reproduces the achievement of your objectives through demonstration tests. We process, analyze, and evaluate high-risk trials and challenges that cannot be conducted in the manufacturing environment using our test cut machine. ▶ We provide comprehensive support from preliminary meetings to report creation. ▶ We report quantitative results using a variety of measuring instruments. ▶ We also propose improvements and solutions after the test cut.

• Prototype Services