仁張工作所 List of Products and Services

Even if the enclosures look similar at first glance, the design structures differ between indoor and outdoor use. What kind of specifications are being envisioned for what purpose? Since our founding, we have designed and manufactured many indoor enclosures such as lockers and safes. The characteristics of indoor enclosures include the use of SPCC as the main material, with melamine resin baked coating being the mainstream for painting. Additionally, there is no need for waterproof functionality in terms of structure, and the main joining method is spot welding, with a thickness of 0.8mm steel plates being commonly used.

• Processing Contract

**Differences Between Cell Stud Method and Stud Welding** The cell stud method is significantly different from what is commonly known as stud welding. In our company, we use the CD method for stud welding, which is one of the welding methods that utilizes a capacitor charged from an AC power source. On the other hand, the cell stud method involves pressing into pre-drilled holes in the steel plate. **Advantages and Disadvantages of Stud Welding** Stud welding has minimal impact on the base material, and the surface appearance is hardly affected. It is an effective processing method when you want to maintain the appearance while incorporating the functionality of screws. However, in terms of strength stability, it lacks reliability, and there is a possibility of the studs coming off.

• Processing Contract

The way the door opens greatly affects the impression of the locker, the design of the space, and usability. What kind of design should be considered depending on how it will be used? Typical locker structures include "single door" and "double door." If the width is W600-650 or more, we usually choose a double door; if it is less than that, we typically opt for a single door. In terms of locking mechanisms, single doors often have a structure where a cam is attached to the side frame of the main body, while double doors primarily use a structure with a round bar bolt.

• Contract manufacturing

We have received a request from a temple in Osaka City and are currently producing a large number of lockers. The differences from the previous personal lockers lie in the size settings and the gold coloring. We have been asked to provide a total of 300 compartments (12 units for 25 people) and have proposed designs that fit the installation space and image. We will conduct quality checks on the appearance and locking mechanisms to ensure that we ship products of reliable quality.

• others

At Ren Zhang Works, we possess expertise in sheet metal technology that achieves airtightness from both the perspectives of sheet metal unfolding and welding methods. The photo shows the welding assembly of constant temperature tanks, which are used in various scenes including factories. The inner tanks are assembled in batches of 20 to 30 units using pitch welding and continuous welding (argon), among other techniques. There are also welds for curved and circular shapes, which require skill. Our company conducts task breakdowns and flows the work among multiple members.

• Contract manufacturing

We will handle everything, including the transportation to the site and the removal of existing lockers.

• Office furniture

When designing large sheet metal enclosures, what are the important structural issues to consider? As we develop this together with our customers, we would like to introduce our efforts.

• Contract manufacturing

We received inquiries from local bidding contractors through our website. We delivered and installed 11 standard type (single series) units to the Okayama Prefectural Fire Department. We received the layout diagram in advance, allowing our team to carry out the delivery and installation smoothly.

• others

Telework and web meetings have changed the way offices operate during the COVID-19 pandemic. The frequency of commuting has shifted from daily to once or twice a week, while also varying the time of day to avoid crowding. The exchange of documents and packages in offices and stores has also become "unmanned," leading to the selection of delivery lockers similar to "parcel lockers." This time, we have ordered a dial lock so-called "parcel locker" for office use. It is a locker that can store packages like a mailbox. The sizes have been adjusted to allow for selecting locker compartments based on the size of the packages, and each door is equipped with a combination lock, allowing individuals to retrieve their own packages.

• Office furniture

We received a request from a food manufacturer and delivered seven units. After multiple meetings, we arranged the delivery for use in the staff changing room. Regarding the specifications, the lock is a cylinder lock with a one-way extraction feature, meaning the key cannot be removed unless it is locked, which enhances security. Additionally, the paint color is different for the body and the door. The door color features a lighter wood grain finish. Instead of using a wood grain sheet, we employed our unique painting technique to achieve the wood grain effect. Unlike sheet coverings, which can peel over time and are susceptible to moisture, our painted finish is highly durable and resistant to humidity, receiving great praise from customers. The wood grain paint is available in two colors: a darker dark brown and a lighter light brown, which can be chosen based on the impression of the room where it will be installed. Furthermore, customers can assign their own preferred numbers and order for the number tags attached to the doors.

• Office furniture

Based on the knowledge and experience in sheet metal processing that we have cultivated, we will propose 3D design, interference checks, prototypes, and more. We promise cost reduction and shorter delivery times through a rational production line, thereby alleviating the burden on users until their development is complete.

• 3D CAD

We can provide steel lockers at reasonable prices, tailored to your needs with options for mass size, number of units (rows and columns), and colors that match the atmosphere of the installation location.

• locker

This is a valuable locker with a four-digit PIN code and key unlocking system, offering excellent security through dual management. We have supplied it to numerous golf courses so far.

• Office furniture

There are various methods to join steel plates. What applications and purposes will they be used for? The joining methods that we can process include welding, fastening with screws, and riveting. (There is also joining using two-component adhesives, but this is used only occasionally.) Each method has its advantages and disadvantages, but our strength lies in designing the optimal combination of each method.

• Processing Contract

The refined design and simple structure that does not use square pipes or angle materials achieve lightweight and low-cost solutions, encapsulating the "commitment" that has been cultivated over many years as a steel furniture manufacturer.

• Other metal materials

Due to the large size of the printing film, it does not fit on the shelves currently in use, so you requested a custom-made product with your desired dimensions. In this meeting, we first determined the internal dimensions of the drawers to accommodate your preferred size, and from there, we gathered your requests regarding the external dimensions of the wide drawer and other specifications (such as including casters and changing the number of drawer tiers) to lead to the completion of the product. The design includes an all-locking key feature, so by simply locking the key on the top drawer, all drawers are secured, ensuring a focus on security. Additionally, we can create partition boards inside the drawers according to your requests, and for this project, we made a vertical two-partition in the center of the drawer. The partition boards are removable, allowing you to take them out and use them as needed for each drawer.

• others

We carefully discussed issues such as the shoe sizes of the athletes and the space for installation, allowing us to carry out the installation work in-house. Since it will be used outdoors, we have made adjustments such as using acrylic paint for the coating.

• others

We are currently welding and assembling the main body and doors of large vending machine-type enclosures. For areas that require strength, we are making adjustments to ensure functional satisfaction by increasing the plate thickness or adding more welding points. At our headquarters factory, we have nearly 20 skilled welders, and we handle processing of large enclosures in lots of 30 to 50 units.

• Contract manufacturing

In OEM supply, we manufacture a variety of carts. We are also skilled in producing custom-made carts that reflect design conditions such as load capacity tailored to the size and weight of the items being stored.

• others

We delivered two units to the design office. The open bookcase from the catalog has a deep depth, so we made it smaller to ensure that the King files fit perfectly at the front. With a little ingenuity, the office space can be utilized more efficiently. Additionally, all shelves are adjustable in height, making it easy and convenient to accommodate various storage items. In the images, the shelf widths are set evenly, but they can be used for various purposes.

• others

Ninban Works leverages its strength as a "total manufacturer capable of producing everything up to the final finished product" to develop a wide range of box-shaped sheet metal processing products and precision sheet metal processing parts. The factors that enable such development are believed to lie in Ninban Works' proud "sheet metal element technology + integrated production system" and "customer-oriented quality assurance system." To align as closely as possible with customer intentions, we actively engage in realizing products across a wide range of industries and fields, utilizing the sheet metal know-how accumulated to date and our extensive inter-company network, thereby responding to customer requests and earning the trust of numerous clients. For more details, please contact us or download the catalog.

• Processing Contract

Last year, we received an order for the Cube4 Each padlock type from a school corporation that also purchased from us last year. In total, we have delivered 560 units over the course of last year and this year. Cube4 Each is a product that has received many orders, especially from schools, kindergartens, and welfare facilities, due to its vibrant color options and its cute, rounded square appearance. Customers can freely choose the arrangement of door colors, and the type of key can also be changed according to their preferences. We have received very positive feedback from our customers.

• others
• Office furniture

At Jinbara Works, we generally use a sheet metal thickness of 0.8 mm when creating valuable item lockers. However, for map cases, we use 1.0 mm, and for sports lockers, we use 1.6 mm, adjusting the thickness based on the product being made. While using thicker sheets can increase strength, using excessively thick sheets can make the product heavier and less user-friendly. Additionally, the price of materials varies with thickness, which can also increase the cost of the products. Therefore, at Jinbara Works, when we receive an order from a customer, we inquire about the size and weight of the items to be stored, as well as the usage conditions, such as whether people will be sitting on it. This allows us to select the appropriate sheet thickness to create a "durable" locker that meets the intended use. In the past, for a single locker, we have used various sheet metals besides the 0.8 mm, including 0.6 mm for reinforcements, 0.7 mm for inner boxes, and 3.2 mm for cams, among others, even for standard products.

• Office furniture

We sometimes receive requests for custom-made items, such as "I want to reflect photos or illustrations on the locker doors. I would like the colors to be different for each door." While our company can relatively easily accommodate requests regarding size and color, we have struggled to fulfill requests to reflect photos or images because it has required AI data (Illustrator data).

• others

Such issues arise when the position and number of holes required for electrical wiring differ based on the installation location and intended use, or when additional holes are needed during installation. If the required positions and number of holes are known in advance, they can be accommodated with custom design. However, if additional holes are needed after completion and drilling must be done from scratch, it can be labor-intensive and may risk damaging the product. By anticipating the need for several holes and processing them in advance through slit or knockout processing, it is possible to reduce labor costs and thus lower overall costs.

• others

One of the features of our painting line is its "rich color variations." In recent office and steel furniture, there are many products in vibrant colors, and our flexible response, unique to our in-house production, maintains advantages in quality and delivery time. In particular, for items such as drawers, cabinets, and numerous mass lockers, we provide products tailored to your requests based on our long-established technical know-how. 【Painting Examples】 ■ Lot size: Approximately 1 to 100 units ■ Process: Line painting process... Hanging → Degreasing (Parker) treatment "Iron phosphate coating" → Spraying (3 people + automatic) → Baking → Lowering → Visual inspection ■ Applications and Features - Capable of painting large items that cannot be handled by line painting * Baked in a vertical kiln dryer - Melamine resin baked coating - Acrylic resin baked coating - Powder coating * For more details, please download the materials or contact us.

• Surface treatment contract service

There are many examples of cash storage safes for tenant stores in tenant buildings, department stores, and shopping malls. We can design and manufacture customized models, including deposit safes with mailbox functions and those with trays.

• Office furniture
• Storage

We produce about 100 units daily of control boxes and switch boxes, each with different sizes, opening positions, and colors. After the NC and laser processing steps, which eliminate manual labor, the products inevitably go through processes that require human involvement. However, we implement various strategies here to enhance productivity and achieve zero mistakes. For example, in the welding assembly process shown in the photo, four workers break down the tasks as much as possible and assign responsibilities, which helps eliminate missed welds and achieve high productivity. The length of the free conveyor is also optimized according to the quantity and personnel arrangement for the day. 【Case Study】 ■ Lot: 1 unit and up ■ Process: Laser → Hybrid Bender → Welding Assembly → Powder Coating → Assembly ■ Applications and Features: - Requests from end users are received online - A system that transitions from automatic deployment to processing *For more details, please download the materials or contact us.

• Processing Contract

In construction structures, welded components made of zinc-coated steel sheets or alloys like ZAM are often produced. By selecting these materials, it is possible to achieve rust prevention effects without the need for painting. Our company is committed to maintaining the quality of the welding process through equipment parameter management and validity checks. In the products shown in the photos, we maintain the required quality while employing various methods, primarily focusing on CO2 welding.

• Contract manufacturing

To match the preferences of our customers and the atmosphere within the facility, we created custom colors based on the color numbers specified by the Japan Paint Manufacturers Association. By color-coding each area for easy identification, we were able to create a brighter atmosphere within the facility, which our customers were very satisfied with.

• others

Our blanking operations mainly involve cutting out from standard-sized materials, which requires disassembly work. By efficiently arranging the materials in order according to thickness during the CAM nesting stage, this disassembly work can be streamlined, making it easier to transition to the next bending process. Considering time shifts, we have arranged multiple operators, which has made the flow of the process smoother. Moving forward, we hope to further improve and streamline the process, including reducing material waste.

• Processing Contract

If we can implement line painting by suspending it on a circulating painting line, productivity will increase. Our company often manufactures sheet metal enclosures for lockers and equipment, and we particularly have many opportunities to paint steel box-shaped items. We set the line speed to a slower pace to ensure a reliable film thickness and a finish without unevenness, and we are working to achieve this in product painting. We also put effort into the shape of the hangers and the way they are suspended, accumulating know-how in the process.

• Contract manufacturing

Recently, our company has been increasingly involved in work related to control panels (boxes) such as distribution boards, sub-distribution boards, and switch boxes. The basic structure typically consists of box-shaped products made from SECC material (zinc-coated steel plate) weighing 1.6t or 2.3t, which are finished with paint and feature stud bolts and various shaped hole processing. One of the key points is our efforts to accurately and quickly produce components like stud bolts and cell spacers. The manufacturing lots are diverse, ranging from about 1 to 100 units. This time, the assembly team members processed a large lot of control boxes while breaking down the steps of the process.

• Contract manufacturing

We specialize in the welding assembly of stainless steel lockers, chemical storage cabinets, and storage units. While peeling off the surface protection vinyl sheet only from the welding areas, we assemble the boxes using a highly flexible table spot welding machine. Our team achieves high productivity by flowing the main body, doors, and other components together. In the previous machining process, the use of laser perimeter cutting and network bending machines has improved dimensional accuracy, making the welding assembly easier.

• Contract manufacturing

By modeling the main body with curved lines using 3D design and unfolding it for sheet metal, the optimal layout for material cutting is determined. After being accurately cut by laser, it proceeds to bending and welding processes. In the welding assembly process, we selected the most suitable methods such as CO2 welding, argon welding, and spot welding, and organized a team of about five people to streamline the line.

• Contract manufacturing

Our company has been manufacturing original delivery locker enclosures, doors, and covers for building hardware manufacturers. With the expansion of online shopping, there has been an increase in customers considering the introduction of delivery boxes that allow packages to be dropped off even when the recipient is not home, in order to address the severe labor shortage in the transportation industry. As a result, the frequency of manufacturing has also increased. By dividing the welding processes for the main body, doors, and parts of different sizes among various teams, we are improving productivity.

• Contract manufacturing

This is a welding operation for a vertical large stainless steel tank. The design is focused on ensuring adhesion from the method of unfolding the sheet metal. The bending accuracy after laser cutting is also an important factor that affects the quality of the subsequent welding process. Argon welding of thin stainless steel sheets is a delicate task, and our company is actively working on the transfer of skills from veteran employees to younger employees.

• Contract manufacturing

Our company mainly engages in the sheet metal processing of catalog OEM products and original lockers. Among these, we have expertise in processing valuable item lockers with multiple compartments, which reach their production peak every year at the end of March. For larger types of products, we utilize table spot welding machines and assemble them with two people.

• Office furniture

The photo shows the assembly of the upper storage unit (slide shelf) of the wall-mounted storage unit. It is designed to be convenient, with a structure that allows the storage unit to come down for easy access, even for women. In the finishing department, we conduct appearance checks after painting and perform assembly work based on work instructions. For products with such movements, we ensure that operational checks and other inspections are thoroughly conducted before proceeding with packaging and preparing for shipment.

• Office furniture

One of the features of our painting line is the "rich variety of colors." In recent office and steel furniture, there are many products with vibrant colors, and our consistent in-house production allows us to maintain an advantage in both quality and delivery times through flexible responses. In particular, for items such as drawers, open cabinets, and multiple locker units, we provide products tailored to your needs based on our years of accumulated technical know-how.

• Processing Contract

Our company has been involved in the production of numerous mass lockers for many years and possesses the appropriate equipment and processing know-how for their manufacturing. For assembling large enclosures, spot welding processes such as table spot, foot-operated spot, and multi-axis my spot are effective, and by having multiple welders work as a team, we achieve high productivity. We have two table spot welding machines suitable for assembling large enclosures at both our headquarters factory and Sanwa factory.

• Contract manufacturing

Our company is capable of a wide range of welding processes tailored to various applications. The laser welding shown in the photo is a method suitable for continuous welding of curves, and we use it for surface doors of equipment unit doors and design posts. Among our welding members, through training, many have now become proficient in using this technique. In the future, we plan to adopt it for welding assemblies such as toolboxes.

• Contract manufacturing

We are currently welding and assembling stainless steel enclosures designed for outdoor use, which incorporate precision electronic equipment. In the sheet metal layout, we have implemented door and gutter structures to prevent rainwater from entering. During welding, we take measures using wood to prevent warping. By effectively applying putty treatment during the painting process after welding, we maintain performance. Our company manufactures sheet metal products such as HUB-BOXes and control units.

• Contract manufacturing

We are assembling large heavy cabinets in lots of about 50 using CO2 welding. By skillfully combining sheet metal components, welding reinforcement parts, and adding bending processes, we can achieve both precision and strength. This is an example of an OEM product we were involved in from the drawing creation stage, after hearing from the customer about the weight and purpose of the items to be stored.

• Contract manufacturing

Recently, we have been receiving many requests for rounded cabinets and machine covers due to a trend that emphasizes design. Our company considers the sheet metal unfolding in the design process and pays attention to the bending process and welding methods, making it possible to commercialize design-focused enclosures. The photo shows the assembly welding and finishing scene of an enclosure with an oval R structure.

• Contract manufacturing