MONOVATE(旧：日東金属工業) List of Products and Services

You can download a PDF document summarizing custom-made examples designed and manufactured with a focus on product catalogs and labor-saving features. | Do you have these concerns? - It takes a long time to clean large and heavy containers. - The stirrer is heavy and difficult to handle. In such cases, we recommend the "Container with Inversion Function [RU]." | Do you have these concerns? - It takes a long time to stir viscous liquids. - I want to perform dissolution and stirring with one unit. - The liquid is prone to burning. In such cases, we recommend the "Stainless Steel Container Heater Unit [HU]." | Do you have these concerns? - I am manually transferring liquids. - The process after stirring is in a different area. - I want to perform both stirring and transfer with one unit. In such cases, we recommend the "Stainless Steel Container Pump Unit [PU]."

| What is a Single Tapered Container? A single tapered container is a stainless steel container with a slanted bottom plate. It has superior discharge properties compared to regular stainless steel containers, which helps reduce losses. | Single Tapered Stainless Steel Container Mixing Unit [KU] This unit includes a Bernoulli flow mixer that minimizes air entrapment and liquid foaming, a diaphragm valve that reduces liquid residue, and a stainless steel container that allows for smooth discharge of liquid until the end. This one unit can handle everything from mixing to discharge. | Single Tapered Container Lower Mixing Unit [BKU] This unit includes a lower mixer that can stir even with a small amount of liquid, a stainless steel container that allows for smooth discharge of liquid until the end, and a dedicated stand. If you already have the same type of container, you can use the mixer without any additional modifications.

○ We have added a reverse function to easily clean heavy containers. ○ You can tilt the container to any angle just by turning the handle. ○ No need for a stand! It comes with a mounting seat for the mixer with a lifting function. ○ The container is made of SUS304, which is resistant to rust.

○ The container has a bottom plate that is inclined in the discharge direction, allowing for complete liquid discharge without residue. ○ It is equipped with a centrifugal stirrer that can mix low to medium-high viscosity liquids, without any blades. ○ The stirrer can be selected between air motor type and electric motor type. ○ The valve is a straight type with low flow resistance and features a diaphragm design that is excellent in chemical resistance. ○ The stirrer and valve can be easily disassembled and cleaned with a Heller connection.

- We have adopted a magnet-type immersion stirrer that does not require holes or parts in the container. - The container has a bottom plate that is inclined in the discharge direction, allowing for complete liquid discharge. - If you are already using a single taper container [KTT], you can use the stirrer without any additional modifications. - As an option, it is also possible to change the specifications of the container or select surrounding components such as valves.

- A combination of stainless steel containers, mixers, and transfer pumps. - After mixing the raw materials, they can be moved directly to the next process, allowing the mixed solution to be transferred. - The operation of the mixer and pump can be collectively controlled from the control panel. - The container and cart are made of durable and rust-resistant SUS304 material. - We will select, design, and manufacture according to the usage environment and the contents.

Features - A lineup of selectable capacities ranging from 35 to 150 liters. - The container has a dished shape that excels in stirring efficiency. - The outlet uses a ball valve with a hygienic connection. - Equipped with caster legs for easy mobility. - The stirrer can be selected from two connection methods and two types of motors (electric motor/air motor).

Features - A lineup of selectable capacities from 35 to 150 liters. - The container has a dished shape that excels in stirring efficiency. - The discharge outlet uses a tank bottom ball valve with minimal dead space, allowing for quick opening and closing. - Equipped with caster legs for easy mobility. - The stirrer can be selected from two connection methods and two types of motors (electric motor/air motor).

Features - A lineup of selectable capacities ranging from 35 to 150 liters. - The container has a dished shape that excels in stirring efficiency. - The discharge outlet uses a tank bottom diaphragm valve with minimal liquid pooling. It is characterized by low liquid retention and excellent cleanability. - Equipped with caster legs for easy mobility. - The stirrer can be selected from two connection methods and two types of motors (electric motor/air motor).

Features - A lineup of selectable capacities from 35 to 150 liters. - The container adopts a single taper shape with a slanted bottom plate for smooth lateral discharge. - The discharge port is equipped with an LPS valve for a helical connection. - It has caster legs for easy mobility. - The mixer offers two connection methods and two types of motors (electric motor/air motor) to choose from.

A unit that combines a container and a stirrer with a low risk of contamination. <Container> Uses SUS316L, which is highly resistant to corrosion among stainless steels. The contact parts have been electropolished to reduce the risk of external substances such as polishing residues remaining. The surface is smoothed, making it less likely for dirt to remain and easier to clean. <Stirrer> A magnetic drive, seal-less stirrer that minimizes the risk of shaft wear and contamination. It excels in maintenance and sanitary properties, making it suitable for aseptic processes. The stirring blades are suspended, allowing for CIP and SIP compatibility. ☆ The stirrer can be selected from two types according to application and hygiene grade: ZG type: For general pharmaceutical stirring ZF type: For stirring that requires higher aseptic conditions, suitable for low-shear stirring. For more details, please visit our official website.

The negative pressure generated by the liquid flow of the pump draws the powder from the hopper into the piping, mixing it with the liquid in advance. This prevents the formation of clumps in the powder and floating on the liquid surface, reducing the mixing time until it is uniformly dispersed.

Manufacturers of food, cosmetics, and pharmaceuticals that had been relying on manual stirring have improved productivity, quality, and working conditions by introducing MONOVATE's stirring unit (stirring machine + stainless steel tank). We will clearly present how five companies solved common challenges such as "inconsistent mixing," "heavy labor," and "quality reproducibility" through their implementation stories.